Rapid clamping and positioning device for inner width disc of roller
By designing a roller inner web disc fast clamping positioning device including a web disc clamping mechanism and a positioning mechanism, the problems of low positioning accuracy and low automation during the installation process of the wheat harvester web disc in the prior art are solved, and the rapid, stable and vertical positioning of the web disc is achieved, and the installation efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421816471.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the installation process of the inner web disc of the wheat harvester drum, the measurement point by means of the meter ruler is labor-intensive, time-consuming, low degree of automation and poor positioning accuracy, which cannot effectively solve the problem of dimensional deviation caused by no compression during the positioning of the web disc.
A quick clamping positioning device for inner web disc inner web disc including a web disc clamping mechanism, a web disc positioning mechanism and a positioning power mechanism is designed. The web disc to be installed is clamped through the web disc clamping mechanism, and the end of the roller is positioned through the web disc positioning mechanism to ensure that the web disc is vertical and does not deviate when entering the roller.
The rapid and stable positioning of the web disc is achieved, the dimensional deviation caused by the measurement of the meter ruler is avoided, the installation efficiency and accuracy are improved, and the labor intensity of manual operation is reduced.
Smart Images

Figure CN222857156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rapid clamping and positioning device for a web inside a drum, belonging to the technical field of web installation auxiliary equipment. Background Art
[0002] With the continuous improvement of the mechanized harvesting rate of grain crops in my country and the continuous development trend of harvesting machinery and equipment towards large-scale, multi-functional and integrated directions, the production and manufacturing of large-scale harvesting machinery and equipment such as wheat harvesters also faces many challenges, especially the increasingly complex welding tooling links.
[0003] At present, an inner width plate needs to be added to the drum of a wheat harvester to improve the strength of the drum. During the installation of the inner width plate of the drum, a ruler is mostly used to measure the position of the inner width plate of the drum to ensure the verticality of the width plate. Specifically, the existing width plate is positioned inside the drum by using a ruler to measure the distance between the width plate and the end face of the drum to ensure the verticality of the width plate relative to the axis of the drum, and each measurement needs to be spot-fixed at the plug weld to ensure the correct size. However, relying on a ruler to measure and spot-fix is laborious and time-consuming, has a low degree of automation, and poor positioning accuracy. Therefore, a quick clamping and positioning device for the inner width plate of the drum is needed. Utility Model Content
[0004] The utility model aims at the defects of the prior art and provides a quick clamping and positioning device for the inner width disc of a drum.
[0005] The utility model provides a technical solution to the above technical problems as follows: a device for quickly clamping and positioning a web disc inside a drum, comprising a web disc clamping mechanism, a web disc positioning mechanism and a positioning power mechanism, wherein the web disc clamping mechanism is installed on the web disc positioning mechanism, the web disc clamping mechanism is used to clamp the web disc to be installed, the web disc positioning mechanism is transmission-connected to the power mechanism, and the positioning power mechanism drives the web disc positioning mechanism to position the end of the drum.
[0006] The beneficial effects of the utility model are as follows: the utility model clamps the web to be installed through the web clamping mechanism, and positions the end of the drum through the web positioning mechanism, so that the position of the web entering the drum is fixed, and the web clamping mechanism can ensure that the web enters the drum vertically without deviation, without the need to determine the verticality by multiple measurements with a ruler, and can effectively solve the problem of dimensional deviation caused by lack of compression during the web positioning process, and save time and effort.
[0007] On the basis of the above technical solution, the present invention can also make the following improvements:
[0008] Furthermore, the web disc clamping mechanism includes a central shaft having a hollow structure, a clamping bracket being provided on the central shaft, the clamping bracket being used to place the web disc to be installed, a clamping assembly being provided at one end of the central shaft, the clamping bracket and the clamping assembly jointly clamping the web disc to be installed, and a clamping drive assembly being provided at the other end of the central shaft, the clamping drive assembly driving the clamping assembly to clamp the web disc to be installed.
[0009] The beneficial effect of adopting the above further technical solution is: the web disc to be installed is placed by the clamping bracket, and the clamping drive assembly drives the clamping assembly to clamp the web disc, so that the installation of the web disc is more stable and less prone to deviation, thereby ensuring the verticality of the web disc installation.
[0010] Furthermore, the clamping assembly includes a sliding shaft, a clamping plate and a connecting rod. The sliding shaft is movably installed in the central shaft, and the clamping plate is movably installed at the end of the central shaft. The end of the clamping plate is hinged to the end of the sliding shaft, and the end of the clamping plate extends out of the central shaft and is provided with a hook plate. The end of the sliding shaft is connected to the clamping drive assembly via a connecting rod.
[0011] Furthermore, a pin hole is provided on the central shaft, a pin shaft is inserted into the pin hole, a guide groove is provided on the clamping plate corresponding to the pin shaft, and the clamping plate is movably installed in the central shaft through the pin shaft.
[0012] The beneficial effect of adopting the above-mentioned further technical solution is: the sliding shaft is driven to slide in the central shaft by the clamping drive assembly, thereby driving the clamping plate to move in the central shaft, and due to the limitation of the pin shaft, the clamping plate can only move along the relative motion trajectory of the guide groove and the pin shaft, so that under the guiding action of the guide groove, the hook plate of the clamping plate and the clamping bracket pass through the clamping width disk.
[0013] Furthermore, two clamping plates are provided, and the hook plates at the ends of the two clamping plates face opposite directions.
[0014] The beneficial effect of adopting the above-mentioned further technical solution is that the hook plates of the two clamping plates face oppositely, and under the driving action of the clamping drive assembly and the guiding action of the guide groove, the hook plates of the two clamping plates move away from each other, and clamp the web disc together with the clamping bracket from two directions, so that the web disc clamping mechanism can clamp the web disc more stably.
[0015] Furthermore, the guide through groove comprises a horizontal section and an inclined section, and the inclined directions of the inclined sections of the guide through grooves of the two clamping plates are opposite.
[0016] The beneficial effect of adopting the above-mentioned further technical solution is: in order to avoid interference between the hook plate of the clamping plate and the web disc to be installed, the guide groove is provided with a horizontal section, and the clamping plate is horizontally displaced under the guidance of the horizontal section of the guide groove and will not interfere with the web disc. Under the guidance of the inclined section of the guide groove, the hook plates of the two clamping plates rotate in different directions respectively and clamp the web disc together with the clamping bracket.
[0017] Furthermore, the clamping drive assembly includes a mounting shaft and a clamping drive connecting rod, the mounting shaft is arranged at the end of the central shaft, the mounting shaft has a hollow structure, the end of the clamping drive connecting rod passes through the mounting shaft and is connected to the connecting rod, and the clamping drive connecting rod is threadedly connected to the mounting shaft.
[0018] Further, the connecting rod is rotationally connected to the sliding shaft, or the connecting rod is rotationally connected to the clamping drive connecting rod.
[0019] The beneficial effect of adopting the above-mentioned further technical solution is: the clamping drive link is installed through the installation shaft. When the clamping drive link is rotated, the clamping drive link makes a linear motion in the installation shaft, driving the connecting rod and the sliding shaft to make a linear motion in the central shaft, thereby driving the clamping plate to move to clamp the web.
[0020] Furthermore, the center shaft is fixedly installed with a guide shaft at the end away from the installation shaft, the guide shaft has a hollow structure, the end of the guide shaft is a conical surface, the hook plate of the clamping plate is arranged in the guide shaft, and the guide shaft is provided with a long hole for the clamping plate to move.
[0021] The beneficial effect of adopting the above further technical solution is that the installation of the web disc on the web disc clamping mechanism is guided by the guide shaft.
[0022] Furthermore, the clamping bracket includes a clamping frame body, the clamping frame body is provided with a mounting hole, the clamping frame body is mounted on the central axis through the mounting hole, the clamping frame body is provided with at least one pair of support plates, the support plates are perpendicular to the central axis, and the ends of the support plates are provided with limit plates.
[0023] The beneficial effect of adopting the above-mentioned further technical solution is: the clamping bracket is installed through the mounting hole of the clamping frame. In order to ensure the stability of the installation, welding or bolt connection can be adopted. A supporting plate is provided on the clamping frame, and the web disc is installed on the central axis and limited by the supporting plate and the limiting plate. Because the supporting plate is perpendicular to the central axis, the verticality of the web disc on the central axis is guaranteed, thereby facilitating the verticality of the web disc in the drum.
[0024] Furthermore, the support plates are provided in at least two pairs.
[0025] Furthermore, the web positioning mechanism includes a guide rail and a positioning bracket slidably arranged on the guide rail, the positioning bracket is transmission-connected to the positioning power mechanism, the end surface of the positioning bracket in contact with the roller is a plane, and the clamping assembly is mounted on the positioning bracket.
[0026] The beneficial effect of adopting the above further technical solution is: the positioning bracket is driven to slide on the guide rail by the positioning power mechanism, and the end face of the positioning bracket is aligned with the end face of the roller, ensuring that the distance between the disc and the end face of the roller is the same each time it is installed, thereby ensuring accurate installation.
[0027] Furthermore, the positioning bracket is provided with a mounting assembly, the end of the mounting shaft is mounted on the mounting assembly, the mounting assembly includes a support member and a clamping member, the end of the mounting shaft is provided on the support member, and the clamping member cooperates with the support member to clamp and mount the mounting shaft.
[0028] The beneficial effect of adopting the above further technical solution is: installing the installation shaft through the installation component ensures that the distance between the web disc and the positioning is fixed each time the web disc is installed, thereby ensuring the distance between the web disc and the end face of the drum is fixed and ensuring the accuracy of installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0030] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from another angle;
[0031] Figure 3 It is the front view of the utility model;
[0032] Figure 4 It is a front view of the web-disk clamping mechanism of the utility model;
[0033] Figure 5 It is a three-dimensional structural schematic diagram of the central axis of the utility model;
[0034] Figure 6 It is a front view of the central axis of the utility model;
[0035] Figure 7 It is a cross-sectional view of the internal structure of the central axis of the utility model;
[0036] Figure 8 It is a structural schematic diagram of the clamping bracket of the utility model;
[0037] Fig. 9 It is a structural schematic diagram of the clamping plate of the utility model;
[0038] Fig.10It is a structural schematic diagram of the sliding shaft of the utility model;
[0039] Fig.11 It is a three-dimensional structural schematic diagram of the positioning bracket of the utility model;
[0040] Fig.12 It is a schematic diagram of the assembly of the positioning bracket and the mounting shaft of the utility model;
[0041] Fig.13 It is a schematic diagram of the working process of the utility model.
[0042] The reference numerals are recorded as follows: 100, web clamping mechanism; 101, center axis; 102, sliding axis; 103, clamping plate; 1031, hook plate; 1032, guide groove; 104, connecting rod; 1041, round plate; 105, pin shaft; 106, mounting shaft; 107, clamping drive connecting rod; 1071, rotating handle; 108, guide shaft; 1081, long hole; 109, clamping frame; 1091, supporting plate; 1092, limiting plate; 110, supporting frame; 1101, supporting connecting plate; 200, web positioning mechanism; 201, guide rail; 202, positioning bracket; 203, slide plate; 204, supporting member; 205, clamping member; 206, positioning plate; 300, positioning power mechanism. DETAILED DESCRIPTION
[0043] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0044] See also Figure 1 - Fig.13 A device for quickly clamping and positioning a web disc in a drum comprises a web disc clamping mechanism 100, a web disc positioning mechanism 200 and a positioning power mechanism 300. The web disc clamping mechanism 100 is installed on the web disc positioning mechanism 200. The web disc clamping mechanism 100 is used to clamp the web disc to be installed. The web disc positioning mechanism 200 is transmission-connected with the power mechanism. The positioning power mechanism 300 drives the web disc positioning mechanism 200 to position the end of the drum.
[0045] See also Figure 4-Figure 10 The web clamping mechanism 100 includes a central shaft 101 having a hollow structure. A clamping bracket is provided on the central shaft 101, and the clamping bracket is used to place the web to be installed. A clamping assembly is provided at one end of the central shaft 101, and the clamping bracket and the clamping assembly jointly clamp the web to be installed. A clamping drive assembly is provided at the other end of the central shaft 101, and the clamping drive assembly drives the clamping assembly to clamp the web to be installed.
[0046] The clamping assembly includes a sliding shaft 102, a clamping plate 103 and a connecting rod 104. The sliding shaft 102 is movably installed in the central shaft 101. The clamping plate 103 is movably installed at the end of the central shaft 101. The end of the clamping plate 103 is hinged to the end of the sliding shaft 102. The end of the clamping plate 103 extends out of the central shaft 101 and is provided with a hook plate 1031. The end of the sliding shaft 102 is connected to the clamping drive assembly through the connecting rod 104.
[0047] The central axis 101 is provided with a pin hole, and a pin shaft 105 is inserted into the pin hole. The clamping plate 103 is provided with a guide groove 1032 corresponding to the pin shaft 105. The clamping plate 103 is movably installed in the central axis 101 through the pin shaft 105. The guide groove 1032 includes a horizontal section and an inclined section. The inclined directions of the inclined sections of the guide grooves 1032 of the two clamping plates 103 are opposite.
[0048] Two clamping plates 103 are provided, and the hook plates 1031 at the ends of the two clamping plates 103 face in opposite directions.
[0049] The clamping drive assembly includes a mounting shaft 106 and a clamping drive connecting rod 107. The mounting shaft 106 is arranged at the end of the central shaft 101. The mounting shaft 106 has a hollow structure. The end of the clamping drive connecting rod 107 passes through the mounting shaft 106 and is connected to the connecting rod 104. The clamping drive connecting rod 107 is threadedly connected to the mounting shaft 106. Specifically, an internal thread is provided on the inner wall of the mounting shaft 106, and an external thread is provided on the outer wall of the clamping drive connecting rod 107. The connecting rod 104 is rotationally connected to the sliding shaft 102, or the connecting rod 104 is rotationally connected to the clamping drive link 107. In the present embodiment, one end of the connecting rod 104 is rotationally connected to the sliding shaft 102, and the other end of the connecting rod 104 is connected to the clamping drive link 107 via a pin shaft. Specifically, a circular plate 1041 is provided at the end of the connecting rod 104, and the sliding shaft 102 is provided with a rotating groove, and the circular plate 1041 is rotatably installed in the rotating groove.
[0050] In order to facilitate the rotation of the clamping driving link 107 , a rotating handle 1071 is provided at the end of the clamping driving link 107 .
[0051] The end of the central shaft 101 away from the mounting shaft 106 is fixedly mounted with a guide shaft 108, the guide shaft 108 having a hollow structure, the end of the guide shaft 108 being a conical surface, the hook plate 1031 of the clamping plate 103 being arranged inside the guide shaft 108, and the guide shaft 108 being provided with a long hole 1081 for the movement of the clamping plate 103. In order to prevent the existence of the hook plate 1031 from interfering with the movement of the guide shaft 108 and the central shaft 101, in the state where the web disc is not clamped, that is, when the hook plates 1031 of the two clamping plates 103 are inside the long hole 1081, the distance between the farthest ends of the two hook plates 1031 is smaller than the inner diameter of the web disc to be assembled.
[0052] The clamping bracket includes a clamping frame 109, the clamping frame 109 is provided with a mounting hole, the clamping frame 109 is sleeved on the central axis 101 through the mounting hole, the clamping frame 109 is provided with at least one pair of support plates 1091, the support plates 1091 are perpendicular to the central axis 101, the ends of the support plates 1091 are provided with limit plates 1092, and the support plates 1091 are provided with at least two pairs. In order to ensure the supporting strength of the clamping bracket, the clamping bracket also includes a support frame 110, the support frame 110 is provided with a through hole, the support frame 110 is sleeved on the central axis 101 through the through hole, the support frame 110 is provided with a support connecting plate 1101 corresponding to the support plate 1091, and the end of the support connecting plate 1101 is fixedly connected to the support plate 1091
[0053] See also Figure 1-Figure 4 , Fig.11 , Fig.12 The web positioning mechanism 200 includes a guide rail 201 and a positioning bracket 202 slidably disposed on the guide rail 201 . The positioning bracket 202 is transmission-connected to the positioning power mechanism 300 , and the clamping assembly is mounted on the positioning bracket 202 .
[0054] A slide plate 203 is provided at the bottom of the positioning bracket 202, and the slide plate 203 is slidably installed on the guide rail 201. A mounting assembly is provided on the positioning bracket 202, and the end of the mounting shaft 106 is installed on the mounting assembly. The mounting assembly includes a support member 204 and a clamping member 205. The support member 204 is V-shaped, and the end of the mounting shaft 106 is provided on the support member 204. The mounting shaft 106 can be quickly installed through the V-shaped support member 204. The clamping member 205 is provided above the support member 204, and one end of the clamping member 205 is hingedly installed on the positioning bracket 202, and the other end of the clamping member 205 is installed by an adjusting bolt. The clamping member 205 cooperates with the support member 204 to clamp and install the mounting shaft 106.
[0055] As a preferred solution of the utility model, the positioning power mechanism 300 is an electric cylinder. The electric cylinder drives the positioning bracket 202 to slide on the slide rail, so that the positioning bracket 202 is aligned with the end of the roller. The way of positioning the end of the roller by the web positioning mechanism 200 can be to arrange the side of the positioning bracket 202 close to the roller on a plane, or to arrange a positioning plate 206 on the side of the positioning bracket 202 close to the roller to achieve alignment with the end face of the roller, so as to ensure that the distance between the web and the end face of the roller is the same each time the web is installed, thereby ensuring accurate installation.
[0056] See also Fig.13 , the working process of the utility model is as follows:
[0057] In the standby state, the electric cylinder piston rod of the positioning power mechanism 300 is in a retracted state. At this time, the mounting shaft 106 of the web clamping mechanism 100 is placed on the web positioning mechanism 200. Specifically, first open the clamping piece 205 on the positioning bracket 202, place the mounting shaft 106 on the support piece 204, and lock the clamping piece 205; place the web to be assembled on the clamping bracket, and the web is close to the support plate 1091 of the clamping frame body 109, and the end of the support plate 1091 is The limit plate 1092 provides a limit function for the web, and the clamping drive link 107 is driven to rotate by rotating the rotating handle 1071. The clamping drive link 107 rotates in the installation shaft 106 and moves toward the direction of the sliding shaft 102. The clamping drive link 107 drives the connecting rod 104 to rotate, and drives the connecting rod 104 to drive the sliding shaft 102 to slide in the central shaft 101, thereby driving the two clamping plates 103 hinged at the ends of the sliding shaft 102 to move. The clamping plate 103 is slidably connected to the pin shaft 105 through the guide groove 1032. The clamping plate 103 is limited by the pin shaft 105 and guided by the guide groove 1032. The hook plates 1031 at the ends of the two clamping plates 103 extend out of the central axis 101 respectively, and the movement directions of the two clamping plates 103 are opposite, so as to cooperate with the support plate 1091 on the clamping frame 109 to clamp the web to be assembled; at this time, the electric cylinder is started, and the piston rod of the electric cylinder is extended, driving the positioning support The bracket 202 slides on the guide rail 201, driving the positioning bracket 202 and the web clamping mechanism 100 to extend the web into the drum until the positioning plate 206 on the positioning bracket 202 presses against the end of the drum to achieve positioning of the end of the drum, and then the web is welded. After welding, the clamping drive connecting rod 107 is rotated in the opposite direction to release the clamping plate 103 from clamping the web, and the piston rod of the electric cylinder contracts to push the positioning bracket 202 out, thus completing the welding of the web in the drum.
[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A quick clamping and positioning device for the inner disc of a drum, characterized in that: The invention comprises a web-disk clamping mechanism (100), a web-disk positioning mechanism (200) and a positioning power mechanism (300); the web-disk clamping mechanism (100) is installed on the web-disk positioning mechanism (200); the web-disk clamping mechanism (100) is used to clamp the web to be installed; the web-disk positioning mechanism (200) is in transmission connection with the power mechanism; and the positioning power mechanism (300) drives the web-disk positioning mechanism (200) to position the end of the roller.
2. The drum inner disc quick clamping and positioning device according to claim 1 is characterized in that: The web disc clamping mechanism (100) comprises a central shaft (101), the central shaft (101) having a hollow structure, a clamping bracket being provided on the central shaft (101), the clamping bracket being used to place the web disc to be installed, a clamping assembly being provided at one end of the central shaft (101), the clamping bracket and the clamping assembly jointly clamping the web disc to be installed, and a clamping drive assembly being provided at the other end of the central shaft (101), the clamping drive assembly driving the clamping assembly to clamp the web disc to be installed.
3. The drum inner disc quick clamping and positioning device according to claim 2 is characterized in that: The clamping assembly comprises a sliding shaft (102), a clamping plate (103) and a connecting rod (104); the sliding shaft (102) is movably mounted in the central shaft (101); the clamping plate (103) is movably mounted at the end of the central shaft (101); the end of the clamping plate (103) is hinged to the end of the sliding shaft (102); the end of the clamping plate (103) extends out of the central shaft (101) and is provided with a hook plate (1031); the end of the sliding shaft (102) is connected to the clamping drive assembly via a connecting rod (104).
4. The drum inner disc quick clamping and positioning device according to claim 3 is characterized in that: The central shaft (101) is provided with a pin hole, a pin shaft (105) is inserted into the pin hole, a guide groove (1032) is provided on the clamping plate (103) corresponding to the pin shaft (105), and the clamping plate (103) is movably installed in the central shaft (101) through the pin shaft (105).
5. The drum inner disc quick clamping and positioning device according to claim 4 is characterized in that: Two clamping plates (103) are provided, and the hook plates (1031) at the ends of the two clamping plates (103) face in opposite directions.
6. The drum inner disc quick clamping and positioning device according to claim 5, characterized in that: The clamping drive assembly comprises a mounting shaft (106) and a clamping drive connecting rod (107); the mounting shaft (106) is arranged at the end of the central shaft (101); the mounting shaft (106) has a hollow structure; the end of the clamping drive connecting rod (107) passes through the mounting shaft (106) and is connected to the connecting rod (104); the clamping drive connecting rod (107) is threadedly connected to the mounting shaft (106).
7. The drum inner disc quick clamping and positioning device according to claim 6, characterized in that: A guide shaft (108) is fixedly installed at the end of the center shaft (101) away from the installation shaft (106); the guide shaft (108) has a hollow structure; the end of the guide shaft (108) is a conical surface; the hook plate (1031) of the clamping plate (103) is arranged in the guide shaft (108); and a long hole (1081) is provided on the guide shaft (108) for the clamping plate (103) to move.
8. The drum inner disc quick clamping and positioning device according to claim 7, characterized in that: The clamping bracket comprises a clamping frame (109), the clamping frame (109) is provided with a mounting hole, the clamping frame (109) is sleeved on the central axis (101) through the mounting hole, the clamping frame (109) is provided with at least one pair of supporting plates (1091), the supporting plates (1091) are perpendicular to the central axis (101), and the ends of the supporting plates (1091) are provided with limiting plates (1092).
9. The drum inner disc quick clamping and positioning device according to claim 8, characterized in that: The web positioning mechanism (200) comprises a guide rail (201) and a positioning bracket (202) slidably arranged on the guide rail (201); the positioning bracket (202) is transmission-connected to the positioning power mechanism (300); and the clamping assembly is mounted on the positioning bracket (202).
10. The drum inner disc quick clamping and positioning device according to claim 9, characterized in that: The positioning bracket (202) is provided with a mounting assembly, and the end of the mounting shaft (106) is mounted on the mounting assembly.