Core rod taking mechanism of feeding and discharging equipment of knurling machine

By using electromagnetic suction cups and soft material pads in the loading and unloading equipment of the knurling machine, the problem of damage to the mandrel is solved by the existing mandrel mechanism, and the service life and operating efficiency of the mandrel are improved.

CN222857426UActive Publication Date: 2025-05-13FREEWON CHINA CO LTD
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Patent Information

Application Number
CN202421540181.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-13
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing knurling machine mandrel mechanism is prone to scratches, wear and even breaks the mandrel during operation, affecting the service life and product quality of the mandrel.

Method used

A core rod mechanism for the knurling machine loading and unloading equipment is designed, and the core rod operation is carried out using electromagnetic suction cups, and a soft material pad is used at the contact point between the card block and the product to disperse the pressure.

Benefits of technology

Through the electromagnetic suction cup core rod operation, physical damage to the core rod is effectively reduced, the service life of the core rod is improved, and the operation flexibility and efficiency are improved.

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Abstract

The utility model relates to the technical field of core taking rods of knurling machines, in particular to a core taking rod mechanism of feeding and discharging equipment of a knurling machine. The feeding mechanism is arranged at the top end of the base; the discharging mechanism is arranged at the top end of the base in front of the feeding mechanism; the transplanting mechanism is arranged at the top end of the base above the feeding mechanism and the discharging mechanism; the supporting frame is arranged at the top end of the base on one side of the discharging mechanism; the clamping component is arranged above the discharging mechanism and is used for fixing the product; and the core rod taking part is arranged at the top end of the support frame and is used for taking a core rod. According to the core rod taking mechanism of the knurling machine feeding and discharging equipment, core rod taking operation is achieved through the electromagnetic chuck, the magnetic force can be adjusted according to the material and surface characteristics of a core rod, damage to the core rod in the taking and placing process is effectively reduced, meanwhile, the operation stability is guaranteed, and the clamping block is clamped to the product at the contact point of the clamping block and the product. The utility model also designs a soft material liner to disperse the pressure and reduce the direct contact damage to the product.
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Description

Technical Field

[0001] The utility model relates to the technical field of core rods for knurling machines, in particular to a core rod mechanism for loading and unloading equipment for knurling machines. Background Art

[0002] Since the knurled product is hollow, it is necessary to use a core rod to install it into the inner cavity of the product before knurling to prevent the product from being deformed by the pressure of the knurling machine during the knurling process. After the knurling is completed, it is necessary to use a core rod removal mechanism to remove the core rod from the inner cavity of the product and reuse the core rod repeatedly.

[0003] In the core rod removal operation, mechanical grippers are mostly used for contact-type removal and placement of the core rod. This method is prone to cause scratches, wear and even breakage of the core rod during operation, affecting the service life of the core rod and product quality. Utility Model Content

[0004] The utility model aims to provide a core rod mechanism for loading and unloading equipment of a knurling machine, so as to solve the problems raised by the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A core rod mechanism for a knurling machine loading and unloading device, comprising:

[0007] Base;

[0008] A feeding mechanism is arranged on the top of the base;

[0009] A material unloading mechanism is arranged on the top of the base in front of the material loading mechanism;

[0010] A transplanting mechanism is arranged on the top of the base above the loading mechanism and the unloading mechanism;

[0011] A support frame is arranged on the top of the base on one side of the unloading mechanism;

[0012] A clamping component, arranged above the unloading mechanism, for fixing the product;

[0013] The core rod component is arranged at the top end of the support frame and is used for taking the core rod.

[0014] Preferably, the clamping component comprises a first cylinder, the first cylinder is installed above the unloading mechanism, and a clamping block is installed at one end of the output rod of the first cylinder.

[0015] Preferably, the core rod component includes a shell, which is installed at the top of the support frame, a screw is installed in the inner cavity of the shell, a sliding block is installed on the surface of the screw, a slide cylinder is installed on the top of the sliding block, a finger cylinder is installed on the top of the slide cylinder, and an electromagnetic suction cup is installed on the rear surface of the finger cylinder.

[0016] Preferably, a plurality of mounting blocks are installed in the inner cavity of the finger cylinder, and a limiting block is installed on one side of the mounting block.

[0017] Preferably, a rectangular groove is provided on the rear surface of the material discharge mechanism in front of the clamping block.

[0018] Preferably, a servo motor is installed on one side of the housing at one end of the screw rod.

[0019] Preferably, a gasket is installed on the surface of the inner cavity of the card block.

[0020] Preferably, support columns are installed at the four corners of the bottom end of the base.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] The utility model adopts the electromagnetic sucker to take out the core rod, which effectively reduces the physical damage to the core rod during the operation and prolongs the service life of the core rod.

[0023] Since the electromagnetic chuck of the utility model can adjust the magnetic force, this design not only improves the flexibility of operation, but also can achieve optimal magnetic adsorption for core rods with different materials and surface characteristics, thereby minimizing damage to the core rod while ensuring the stability of taking and placing.

[0024] The utility model uses a soft material pad at the contact point between the card block and the product. This design can effectively disperse the pressure, reduce direct contact damage to the product, and further protect the product surface to avoid scratches or wear.

[0025] The utility model provides an electromagnetic sucker for core rod removal, thereby improving the efficiency and safety of core rod removal operation, reducing the difficulty of operation, saving labor costs, and also reducing damage to the core rod, extending the service life of the core rod, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0027] Figure 2 It is a partial enlarged view of the utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the clamping component of the utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the core rod component of the utility model;

[0030] Figure 5 This is a schematic diagram of the rectangular slot structure of the utility model.

[0031] In the figure: 1. base; 101. feeding mechanism; 102. unloading mechanism; 103. transplanting mechanism; 104. support frame; 2. first cylinder; 201. clamping block; 3. shell; 301. screw rod; 302. sliding block; 303. slide cylinder; 304. finger cylinder; 305. electromagnetic suction cup; 4. mounting block; 401. limit block; 5. rectangular groove; 6. servo motor; 7. gasket; 8. support column; 9. core rod. DETAILED DESCRIPTION

[0032] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0033] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0034] Example 1: Please refer to Figure 1-5 The utility model provides a technical solution: a core rod mechanism of a knurling machine loading and unloading device, comprising: a base 1; a loading mechanism 101, arranged at the top of the base 1; a unloading mechanism 102, arranged at the top of the base 1 in front of the loading mechanism 101; a transplanting mechanism 103, arranged at the top of the base 1 above the loading mechanism 101 and the unloading mechanism 102; a support frame 104, arranged at the top of the base 1 on one side of the unloading mechanism 102; a clamping component, arranged above the unloading mechanism 102, used to fix the product; a core rod component, arranged at the top of the support frame 104, used to take the core rod;

[0035] By setting a feeding mechanism 101, the feeding mechanism 101 is mainly used to store the products to be processed and transport the products to be processed for the transplanting mechanism 103 to clamp;

[0036] By setting up the unloading mechanism 102, when the product processing is completed, the transplanting mechanism 103 will put the product into the unloading mechanism 102, and the unloading mechanism 102 will unload the product;

[0037] By setting a transfer mechanism 103, the transfer mechanism 103 is mainly used to clamp the product to be processed and transfer the product to be processed to the knurling machine to knurl the product. After the knurling is completed, the product is transferred to the unloading mechanism 102;

[0038] The support frame 104 is provided, and the support frame 104 is mainly used for installing the core rod component.

[0039] Embodiment 2: Figure 3 As shown, a core rod mechanism of a knurling machine loading and unloading device disclosed in the second embodiment of the utility model has a structure that is basically the same as that in the first embodiment, except that the clamping component includes a first cylinder 2, which is installed above the unloading mechanism 102, and a clamping block 201 is installed at one end of the output rod of the first cylinder 2;

[0040] By setting the clamping block 201, when the product is placed into the unloading mechanism 102 by the transplanting mechanism 103, the first cylinder 2 is started, and the output rod of the first cylinder 2 drives the clamping block 201 to move, and the product can be clamped through the rectangular groove 5 to prevent the product from moving when the core rod is removed.

[0041] Embodiment 3: Figure 2 and 4 As shown, a core rod mechanism of a knurling machine loading and unloading device disclosed in the third embodiment of the utility model has a structure that is basically the same as that in the first embodiment, except that the core rod component includes a shell 3, which is mounted on the top of the support frame 104, a screw rod 301 is mounted in the inner cavity of the shell 3, a sliding block 302 is mounted on the surface of the screw rod 301, a slide cylinder 303 is mounted on the top of the sliding block 302, a finger cylinder 304 is mounted on the top of the slide cylinder 303, and an electromagnetic suction cup 305 is mounted on the rear surface of the finger cylinder 304;

[0042] By setting up the electromagnetic suction cup 305, the knurled product will first be placed into the unloading mechanism 102 by the transplanting mechanism 103. At this time, the first cylinder 2 is started, and the output rod of the first cylinder 2 drives the clamping block 201 to move and clamp the product through the rectangular groove 5. Then, the servo motor 6 drives the screw 301 to rotate, so that the sliding block 302 drives the electromagnetic suction cup 305 to move to the core rod, and aligns the core rod with the inner cavity formed by the limit block 401. At this time, the slide cylinder 303 is started, and the slide cylinder 303 drives the electromagnetic suction cup 305 to approach the product, thereby sucking out the core rod in the product and placing it in the inner cavity formed by the limit block 401.

[0043] By setting the electromagnetic chuck 305, the electromagnetic chuck 305 is powered by a power supply, and by changing the voltage supplied to the electromagnetic chuck 305, the magnitude of the current can be directly affected, thereby adjusting the magnetic force. Increasing the voltage will increase the current and strengthen the magnetic force, while reducing the voltage will reduce the current and weaken the magnetic force.

[0044] Embodiment 4: Figure 4 As shown, a core rod mechanism of a knurling machine loading and unloading device disclosed in the fourth embodiment of the utility model has a structure that is basically the same as that in the third embodiment, except that a plurality of mounting blocks 4 are installed in the inner cavity of the finger cylinder 304, and a limiting block 401 is installed on one side of the mounting block 4;

[0045] By setting two limit blocks 401, when the finger cylinder 304 drives the mounting block 4 and the limit blocks 401 to be combined, a circular inner cavity can be formed. The circular inner cavity does not clamp the core rod, but plays a guiding role, so that the core rod is in the circular inner cavity.

[0046] Embodiment 5: Figure 5 As shown, the core rod mechanism of the knurling machine loading and unloading device disclosed in the fifth embodiment of the utility model has a structure that is basically the same as that in the second embodiment, except that a rectangular groove 5 is provided on the rear surface of the unloading mechanism 102 in front of the clamping block 201;

[0047] By providing the rectangular groove 5 , the clamping block 201 mainly fixes and limits the surface of the product through the rectangular groove 5 .

[0048] Example 6: Figure 4 As shown, a core rod mechanism of a knurling machine loading and unloading device disclosed in the sixth embodiment of the present utility model has a structure that is basically the same as that in the third embodiment, except that a servo motor 6 is installed on one side of the housing 3 at one end of the screw rod 301;

[0049] By providing the servo motor 6 , the servo motor 6 is mainly used to drive the screw rod 301 to rotate forward and reverse.

[0050] Embodiment 7: Figure 3 As shown, a core rod mechanism of a knurling machine loading and unloading device disclosed in the seventh embodiment of the present utility model has a structure that is basically the same as that in the second embodiment, except that a gasket 7 is installed on the surface of the inner cavity of the clamping block 201;

[0051] By setting the gasket 7 at the contact point between the block 201 and the product, and using a soft material as a cushion, the pressure can be dispersed to reduce direct contact damage to the product;

[0052] The soft material liner is made of a material with good elasticity, wear resistance and certain hardness.

[0053] Embodiment 8: Figure 1As shown, the core rod mechanism of the knurling machine loading and unloading equipment disclosed in the eighth embodiment of the present utility model has a structure that is basically the same as that in the first embodiment, except that support columns 8 are installed at the four corners of the bottom end of the base 1;

[0054] By providing a support column 8 , the support column 8 is connected to the base 1 by means of a thread, and the support column 8 can be raised or lowered by rotating the support column 8 , so that the height of the base 1 can be adjusted.

[0055] The specific scheme is as follows: the knurled product will first be placed into the unloading mechanism 102 by the transplanting mechanism 103. At this time, the first cylinder 2 is started, and the output rod of the first cylinder 2 drives the clamping block 201 to move and clamp the product through the rectangular groove 5. Then, the servo motor 6 drives the screw 301 to rotate, so that the sliding block 302 drives the electromagnetic suction cup 305 to move to the core rod, and aligns the core rod with the inner cavity formed by the limit block 401. At this time, the slide cylinder 303 is started, and the slide cylinder 303 drives the electromagnetic suction cup 305 to approach the product, thereby sucking out the core rod in the product and placing it in the inner cavity formed by the limit block 401.

[0056] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary; under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0057] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A core rod mechanism for a knurling machine loading and unloading device, characterized in that: include: Base (1); A feeding mechanism (101) is arranged on the top of the base (1); A material unloading mechanism (102) is arranged on the top of the base (1) in front of the material loading mechanism (101); A transplanting mechanism (103) is arranged on the top of the base (1) above the loading mechanism (101) and the unloading mechanism (102); A support frame (104) is arranged on the top of the base (1) on one side of the unloading mechanism (102); A clamping component, arranged above the unloading mechanism (102) and used for fixing the product; The core rod component is arranged at the top end of the support frame (104) and is used for taking the core rod.

2. The core rod mechanism of the knurling machine loading and unloading equipment according to claim 1 is characterized in that: The clamping component comprises a first cylinder (2), the first cylinder (2) being installed above the unloading mechanism (102), and a clamping block (201) being installed at one end of an output rod of the first cylinder (2).

3. The core rod mechanism of the knurling machine loading and unloading equipment according to claim 1 is characterized in that: The core rod component comprises a shell (3), the shell (3) is mounted on the top of a support frame (104), a screw rod (301) is mounted in the inner cavity of the shell (3), a sliding block (302) is mounted on the surface of the screw rod (301), a slide cylinder (303) is mounted on the top of the sliding block (302), a finger cylinder (304) is mounted on the top of the slide cylinder (303), and an electromagnetic suction cup (305) is mounted on the rear surface of the finger cylinder (304).

4. The core rod mechanism of the knurling machine loading and unloading equipment according to claim 3 is characterized in that: The inner cavity of the finger cylinder (304) is installed with a plurality of mounting blocks (4), and a limiting block (401) is installed on one side of the mounting block (4).

5. The core rod mechanism of the knurling machine loading and unloading equipment according to claim 2 is characterized in that: A rectangular groove (5) is provided on the rear surface of the material discharge mechanism (102) in front of the clamping block (201).

6. The core rod mechanism of the knurling machine loading and unloading equipment according to claim 3 is characterized in that: A servo motor (6) is installed on one side of the housing (3) at one end of the screw rod (301).

7. The core rod removal mechanism of the knurling machine loading and unloading equipment according to claim 2 is characterized in that: A gasket (7) is installed on the surface of the inner cavity of the clamping block (201).

8. The core rod mechanism of the knurling machine loading and unloading equipment according to claim 1 is characterized in that: Support columns (8) are installed at the four corners of the bottom end of the base (1).