Multi-station tool clamp for turbine machining

By designing a multi-station work fixture, the problem of low clamping efficiency of a single turbine in the prior art is solved, and the simultaneous clamping and production efficiency of multiple turbines is improved.

CN222857678UActive Publication Date: 2025-05-13JIANGSU YEHANG MASCH TECH CO LTD
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Patent Information

Application Number
CN202421818978.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-13
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the existing turbine processing technology, the clamping device can only fix a single turbine, resulting in inefficient production.

Method used

A multi-station work fixture is designed, including a base, a T-shaped slide, a moving block, a hydraulic cylinder and a clamping block. The clamping mechanism enables simultaneous clamping of multiple turbines, and the clamping group spacing can be adjusted according to the needs to adapt to turbines of different sizes.

Benefits of technology

Simultaneous clamping of multiple turbines is achieved, the production efficiency of the turbine is improved, and the number of clamping stations can be increased or decreased according to demand.

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Abstract

The utility model relates to the technical field of turbine machining, in particular to a multi-station work fixture for turbine machining, which comprises a base, a clamping mechanism for clamping a turbine is arranged on the base, the clamping mechanism comprises T-shaped sliding grooves, two T-shaped sliding grooves are symmetrically arranged at the top end of the base, and the T-shaped sliding grooves are arranged on the base. The multi-station tool clamp comprises a clamping mechanism, two T-shaped sliding grooves are formed in the clamping mechanism, a plurality of clamping sets are slidably connected to the two T-shaped sliding grooves, each clamping set comprises a moving block, the moving blocks are slidably connected to the two T-shaped sliding grooves, and a first motor is installed in each moving block. The clamping sets can be increased according to requirements to achieve simultaneous clamping of more turbines, the number of clamping stations can be increased or decreased conveniently, meanwhile, the distance between the clamping sets can be adjusted according to the size of the turbines needing to be machined, multi-station clamping of the turbines of different sizes is achieved, and the production efficiency of the turbines is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of turbine processing, in particular to a multi-station fixture for turbine processing. Background Art

[0002] Turbines are widely used in the fields of automobiles and aircraft. They can convert the energy of flowing fluids into mechanical work. By using exhaust gas to blow fuel vapor into the engine of a car or aircraft, the performance of the engine can be improved. In the production process of turbines, turbine processing equipment is required to grind the turbines. However, the existing clamping device can only fix a single turbine when grinding the turbine, which greatly reduces the production efficiency.

[0003] In view of the above problems, the present application designs a multi-station fixture for turbine machining. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a multi-station fixture for turbine machining.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station tooling fixture for turbine processing, comprising a base, a clamping mechanism for clamping the turbine is arranged on the base, the clamping mechanism comprises a T-shaped slot, two T-shaped slots are symmetrically arranged on the top of the base, a plurality of clamping groups are slidably connected to the two T-shaped slots, the clamping group comprises a moving block, the moving block is slidably connected to the two T-shaped slots, a first motor is installed inside the moving block, the first motor is located at the bottom end of the moving block, a lower mounting seat is rotatably connected to the moving block, the output end of the first motor is fixed upward to the lower mounting seat, a hydraulic cylinder is fixed on the moving block, and the hydraulic cylinder is located at the lower mounting seat Directly above the mounting seat, an upper connecting seat is fixed downwardly on the output end of the hydraulic cylinder, an upper connecting seat is rotatably connected to the upper mounting seat, the upper mounting seat passes downwardly through the upper connecting seat, a clamping block is fixed to the end of the lower mounting seat and the upper mounting seat that are close to each other, the top of the base is located at the rear end position and a positioning rack is fixed thereon, a plurality of positioning grooves are provided on the positioning rack, a rotation groove is provided at the rear end of the moving block, a positioning block is rotatably connected in the rotation groove, the positioning block is adapted to the positioning groove, the positioning block is located at the lower position of the rotation groove, a spring is fixed on the top of the positioning block, the other end of the spring is fixed on the inner top wall of the rotation groove, a bolt is threadedly connected to the positioning block, and the bolt passes through the positioning groove.

[0008] In order to facilitate the cleaning of the debris generated by grinding, the utility model is improved in that a plurality of leakage holes are opened at the bottom end of the T-shaped slideway, and the leakage holes penetrate the base.

[0009] In order to make the moving block more stable when grinding the turbine, the utility model is improved in that the top of the base is located on the left and right sides and the limit blocks are fixed, the limit blocks are fixed to the base by bolts, and a limit rod is movably connected between the two limit blocks, and the limit rod passes through the moving block.

[0010] In order to reduce the influence of friction during rotation between the upper mounting seat and the upper connecting seat, the utility model is improved in that a plurality of spherical grooves are provided on the top of the upper mounting seat and the side wall located inside the upper connecting seat, a ball is rotatably connected in the spherical groove, and the ball contacts the inner wall of the upper connecting seat.

[0011] In order to make the clamping block more firmly fixed and facilitate the replacement of the clamping block, the utility model is improved in that a plurality of plug blocks are fixed on the ends of the upper mounting seat and the lower mounting seat that are close to each other, a slot adapted to the plug block is opened on the clamping block, and the clamping block, the upper mounting seat and the lower mounting seat are all fixed by bolts.

[0012] In order to facilitate the fixing of the clamp, the utility model is improved in that a plurality of supporting legs are fixed to the bottom end of the base, and fixing holes are opened on the supporting legs.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a multi-station fixture for turbine machining, which has the following beneficial effects:

[0015] The multi-station fixture for turbine processing can simultaneously fix and clamp multiple turbines through a clamping mechanism. Clamping groups can be added as needed to clamp more turbines at the same time, which is convenient for increasing or reducing the number of clamping stations. The distance between the clamping groups can also be adjusted according to the size of the turbine to be processed, thereby realizing multi-station clamping of turbines of different sizes and improving the production efficiency of the turbine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the first main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the first partial structure of the utility model;

[0018] Figure 3 It is a schematic diagram of a second partial structure of the utility model in section;

[0019] Figure 4 It is a schematic diagram of the third partial structure of the utility model in section.

[0020] In the figure: 1. base; 2. T-shaped slide; 3. moving block; 4. first motor; 5. lower mounting seat; 6. hydraulic cylinder; 7. upper connecting seat; 8. upper mounting seat; 9. clamping block; 10. positioning rack; 11. positioning groove; 12. rotating groove; 13. positioning block; 14. spring; 15. bolt; 16. leakage hole; 17. limiting block; 18. limiting rod; 19. spherical groove; 20. sphere; 21. plug block; 22. slot; 23. support leg; 24. fixing hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 A multi-station fixture for turbine processing comprises a base 1, on which a clamping mechanism for clamping the turbine is arranged, the clamping mechanism comprises a T-shaped slot 2, two T-shaped slots 2 are symmetrically provided at the top of the base 1, and a plurality of clamping groups are slidably connected to the two T-shaped slots 2, the clamping group comprises a moving block 3, the moving block 3 is slidably connected to the two T-shaped slots 2, a first motor 4 is installed inside the moving block 3, the first motor 4 is located at the bottom end of the moving block 3, a lower mounting seat 5 is rotatably connected to the moving block 3, the output end of the first motor 4 is fixed upward to the lower mounting seat 5, a hydraulic cylinder 6 is fixed to the moving block 3, the hydraulic cylinder 6 is located directly above the lower mounting seat 5, and the output end of the hydraulic cylinder 6 is fixed downward to an upper A connecting seat 7, an upper mounting seat 8 is rotatably connected to the upper connecting seat 7, and the upper mounting seat 8 passes downwardly through the upper connecting seat 7, and a clamping block 9 is fixed to the end of the lower mounting seat 5 and the upper mounting seat 8 that are close to each other, and a positioning rack 10 is fixed to the top of the base 1 at the rear end position, and a plurality of positioning grooves 11 are provided on the positioning rack 10, and a rotation groove 12 is provided at the rear end of the moving block 3, and a positioning block 13 is rotatably connected in the rotation groove 12, and the positioning block 13 is adapted to the positioning groove 11, and the positioning block 13 is located at the lower position of the rotation groove 12, and a spring 14 is fixed to the top of the positioning block 13, and the other end of the spring 14 is fixed to the inner top wall of the rotation groove 12, and a bolt 15 is threadedly connected to the positioning block 13, and the bolt 15 passes through the positioning groove 11.

[0023] When the clamp is in use, the corresponding multiple moving blocks 3 are inserted into the T-shaped slide groove 2 according to the number of turbines to be clamped. When the moving block 3 is inserted into the T-shaped slide groove 2, the bolt 15 on the blocking block 13 is loosened, the blocking block 13 is lifted, the spring 14 is compressed, and the moving block 3 is pushed along the T-shaped slide groove 2. When the moving block 3 moves to the specified position, the blocking block 13 is lowered, and the spring 14 pushes the blocking block 13 to rotate. The blocking block 13 is clamped to the blocking groove 11, and the bolt 15 on the blocking block 13 is rotated so that the bolt 15 contacts the blocking rack 10, and the moving block 3 is fixed. The turbine is placed on the clamping block 9 below, and the hydraulic cylinder 6 is started. Its output end drives the upper connecting seat 7, the upper mounting seat 8 and the upper clamping block 9 to move downward and approach the turbine. The upper clamping block 9 contacts the turbine to complete the clamping and fixing of the turbine, and the first motor 4 is started to drive the lower mounting seat 5 and the lower clamping block 9 to rotate. The clamping block 9 drives the turbine to rotate, and drives the upper mounting seat 8 to rotate in the upper connecting seat 7 under the action of friction.

[0024] It is found in actual use that when grinding the turbine, debris will fall on the fixture, which is difficult to clean and affects the grinding. In order to solve the above problem, in this embodiment, a plurality of leakage holes 16 are opened at the bottom end of the T-shaped slide groove 2, and the leakage holes 16 pass through the base 1.

[0025] It was found in actual use that when the turbine is ground, the moving block 3 will shake under the action of force. In order to avoid the above problem, in this embodiment, the top of the base 1 is located on both sides of the left and right sides and the limit blocks 17 are fixed. The limit blocks 17 are fixed to the base 1 by bolts 15. The two limit blocks 17 are movably connected with a limit rod 18, and the limit rod 18 passes through the moving block 3.

[0026] It was found in actual use that when the upper mounting seat 8 and the upper connecting seat 7 rotate, the friction force has a serious impact on the rotation due to the large contact surface. In order to solve the above problem, in this embodiment, a plurality of spherical grooves 19 are provided on the top of the upper mounting seat 8 and the side wall located inside the upper connecting seat 7. A ball 20 is rotatably connected in the spherical groove 19, and the ball 20 is in contact with the inner wall of the upper connecting seat 7.

[0027] It was found during actual use that when the clamping block 9 was fixed on the upper mounting seat 8 and the lower mounting seat 5, due to the need to rotate, the clamping block 9 may be rotationally misaligned with the upper mounting seat 8 or the lower mounting seat 5, and the clamping block 9 needs to be replaced when clamping different turbines, which is not easy to disassemble and install. In order to solve the above problem, in this embodiment, a plurality of plug blocks 21 are fixed on the ends of the upper mounting seat 8 and the lower mounting seat 5 that are close to each other, and a slot 22 adapted to the plug block 21 is opened on the clamping block 9, and the clamping block 9 and the upper mounting seat 8 and the lower mounting seat 5 are all fixed by bolts 15.

[0028] It is found in actual use that in order to facilitate the fixation of the clamp, in this embodiment, a plurality of support legs 23 are fixed to the bottom end of the base 1 , and fixing holes 24 are opened on the support legs 23 .

[0029] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0030] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0031] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station fixture for turbine machining, comprising a base (1), characterized in that: The base (1) is provided with a clamping mechanism for clamping the turbine, the clamping mechanism comprising a T-shaped slide groove (2), two T-shaped slide grooves (2) are symmetrically provided at the top of the base (1), a plurality of clamping groups are slidably connected to the two T-shaped slide grooves (2), the clamping group comprises a moving block (3), the moving block (3) is slidably connected to the two T-shaped slide grooves (2), a first motor (4) is installed inside the moving block (3), the first motor (4) is located at the bottom end of the moving block (3), a lower mounting seat (5) is rotatably connected to the moving block (3), an output end of the first motor (4) is fixed upward to the lower mounting seat (5), a hydraulic cylinder (6) is fixed to the moving block (3), the hydraulic cylinder (6) is located directly above the lower mounting seat (5), an upper connecting seat (7) is fixed downward to the output end of the hydraulic cylinder (6), and the upper connecting seat (7) is rotatably connected to the upper connecting seat (7). An upper mounting seat (8) is connected, the upper mounting seat (8) passes downward through the upper connecting seat (7), a clamping block (9) is fixed to the end of the lower mounting seat (5) and the upper mounting seat (8) that are close to each other, a locking rack (10) is fixed at the top end of the base (1) at the rear end position, a plurality of locking grooves (11) are provided on the locking rack (10), a rotating groove (12) is provided at the rear end of the moving block (3), a locking block (13) is rotatably connected in the rotating groove (12), the locking block (13) is adapted to the locking groove (11), the locking block (13) is located at the lower position of the rotating groove (12), a spring (14) is fixed to the top end of the locking block (13), the other end of the spring (14) is fixed to the inner top wall of the rotating groove (12), a bolt (15) is threadedly connected to the locking block (13), and the bolt (15) passes through the locking groove (11).

2. The multi-station fixture for turbine machining according to claim 1, characterized in that: A plurality of leakage holes (16) are provided at the bottom end of the T-shaped slide groove (2), and the leakage holes (16) penetrate the base (1).

3. The multi-station fixture for turbine machining according to claim 1, characterized in that: Limiting blocks (17) are fixed on both left and right sides of the top of the base (1), the limiting blocks (17) are fixed to the base (1) by bolts (15), and a limiting rod (18) is movably connected between the two limiting blocks (17), and the limiting rod (18) passes through the moving block (3).

4. The multi-station fixture for turbine machining according to claim 1, characterized in that: A plurality of spherical grooves (19) are provided on the top of the upper mounting seat (8) and on the side wall located inside the upper connecting seat (7). A spherical body (20) is rotatably connected in the spherical groove (19), and the spherical body (20) is in contact with the inner wall of the upper connecting seat (7).

5. The multi-station fixture for turbine machining according to claim 1, characterized in that: A plurality of plug blocks (21) are fixed on the ends of the upper mounting seat (8) and the lower mounting seat (5) that are close to each other, a slot (22) adapted to the plug blocks (21) is provided on the clamping block (9), and the clamping block (9), the upper mounting seat (8) and the lower mounting seat (5) are fixed by bolts (15).

6. The multi-station fixture for turbine machining according to claim 1, characterized in that: A plurality of support legs (23) are fixed to the bottom end of the base (1), and fixing holes (24) are provided on the support legs (23).