Material suction machine for plastic film production
By using a combination of cylinder and rubber hose in the suction machine for plastic film production, the lifting and lowering of the conveyor pipe and the distribution of high-pressure gas are accurately controlled, and the problem of blockage of the feed pipe of the suction machine is solved, and rapid and effective dredging is achieved, which improves production efficiency and reduces maintenance costs.
Patent Information
- Application Number
- CN202421743055.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing plastic film production suction machine is likely to affect normal operation due to blockage of the feed pipe after a long period of use, which reduces production efficiency and increases maintenance costs.
The lifting and lowering of the conveyor pipe is accurately controlled through the movable rod of the cylinder, combined with the flexible expansion and contraction of the rubber hose, to ensure that the shunt pipe accurately extends into the feed pipe, and the high-pressure gas is used to quickly pump into the delivery pipe through the air pump and the connecting pipe, and evenly distribute it to multiple jet heads, generating high-speed airflow to unblock the inside of the feed pipe.
This method can quickly remove blockages, significantly improve dredging efficiency, ensure unblocking pipes, avoid equipment damage, and reduce maintenance costs.
Smart Images

Figure CN222858527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic film suction machines, in particular to a suction machine for plastic film production. Background Art
[0002] In the field of plastic film production, suction machines are important auxiliary equipment. Their main function is to suck in plastic raw material particles through negative pressure and transport them to the designated production line. However, in actual use, existing suction machines for plastic film production generally face a prominent problem, that is, their feed pipes are prone to clogging after long-term use.
[0003] There are many reasons for the blockage of the feed pipe, such as uneven particle size of raw material particles, impurities, excessive humidity causing particle adhesion, etc. Once the feed pipe is blocked, it will not only affect the normal operation of the suction machine and reduce production efficiency, but also easily cause equipment damage and increase maintenance costs. Utility Model Content
[0004] (I) Purpose of the utility model
[0005] In view of this, the purpose of the utility model is to provide a suction machine for plastic film production, which solves the problems raised in the above background.
[0006] (II) Technical solution
[0007] A suction machine for plastic film production comprises a bracket, an inner wall of the bracket is fixedly mounted with a suction machine body, and a discharge port is opened at the bottom end of the suction machine body, a feed pipe is fixedly mounted on the top outer surface of the suction machine body, a mounting plate is fixedly mounted on the top outer surface of the suction machine body, and a high-pressure gas storage tank is fixedly mounted on the top outer surface of the mounting plate, one end of the high-pressure gas storage tank is connected to an air pipe, and one end of the air pipe is connected to an air pump, one end of the air pump is connected to a connecting pipe, and one end of the connecting pipe is connected to a rubber hose, one end of the rubber hose is connected to a delivery pipe, one end of the delivery pipe is connected to a shunt pipe, and both ends of the shunt pipe are connected to injection nozzles, a fixed shell is fixedly mounted on the outer surface of the feed pipe, and a limiting tube is fixedly mounted on the top of the fixed shell, and a delivery pipe is movably mounted on the inner wall of the limiting tube.
[0008] Preferably, a fixing ring is fixedly installed on the outer surface of the conveying pipe, and a movable rod is fixedly installed on the outer surface of the fixing ring, one end of the movable rod is connected to a cylinder, and the cylinder is fixedly connected to the mounting plate.
[0009] Preferably, a pressure gauge is fixedly mounted on the outer surface of one side of the feed pipe.
[0010] Preferably, an air valve is provided on the outer surface of the connecting pipe.
[0011] Preferably, an electronic valve is provided on the outer surface of the discharge port at the bottom end of the suction machine body.
[0012] Preferably, a plurality of connection plates are fixedly mounted on the outer surface of the bottom end of the suction machine body, and a vibration motor is fixedly mounted on one side of the plurality of connection plates.
[0013] Preferably, both ends of the mounting plate are arc-shaped.
[0014] It can be seen from the above technical solutions that this application has the following beneficial effects:
[0015] 1. The utility model accurately controls the lifting and lowering of the delivery pipe through the movable rod of the cylinder, and cooperates with the flexible extension and contraction of the rubber hose to ensure that the diversion pipe is accurately extended into the feed pipe. Subsequently, high-pressure gas is quickly pumped into the delivery pipe through the air pump and the connecting pipe, and evenly distributed to multiple jet heads, thereby generating high-speed airflow to dredge the inside of the feed pipe. This efficient airflow impact force can quickly clear blockages and significantly improve the dredging efficiency.
[0016] 2. The utility model utilizes the combination of the air cylinder and the rubber hose to achieve precise control of the delivery pipe, including the lifting height and telescopic range. At the same time, the cooperation of the air pump and the air valve can accurately adjust the flow and pressure of the high-pressure gas, thereby achieving precise control of the dredging force. This precise control can ensure that the dredging process is both effective and safe, and avoid unnecessary damage to the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the third three-dimensional structure of the utility model;
[0020] Figure 4 For this utility model Figure 1 The enlarged schematic diagram at A in the middle;
[0021] Figure 5 For this utility model Figure 1 The enlarged schematic diagram of point B in the middle;
[0022] Figure 6 For this utility model Figure 2 The enlarged schematic diagram at C in the middle;
[0023] Figure 7 For this utility model Figure 3 Enlarged schematic diagram at point D in the middle.
[0024] In the figure: 1. bracket; 2. suction machine body; 3. electronic valve; 4. connecting plate; 5. vibration motor; 6. feed pipe; 7. mounting plate; 8. high-pressure gas storage tank; 9. air pump; 911. connecting pipe; 912. air valve; 511. fixing ring; 512. movable rod; 513. cylinder; 514. rubber hose; 611. fixed shell; 612. pressure gauge; 613. limit pipe; 614. delivery pipe; 615. diverter pipe; 616. nozzle. DETAILED DESCRIPTION
[0025] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0026] See also Figure 1-7 , an embodiment provided by the utility model:
[0027] A suction machine for plastic film production includes a bracket 1, an suction machine body 2 is fixedly installed on the inner wall of the bracket 1, and a discharge port is opened at the bottom end of the suction machine body 2, a feed pipe 6 is fixedly installed on the top outer surface of the suction machine body 2, a mounting plate 7 is fixedly installed on the top outer surface of the suction machine body 2, and a high-pressure gas storage tank 8 is fixedly installed on the top outer surface of the mounting plate 7, one end of the high-pressure gas storage tank 8 is connected to an air pipe, and one end of the air pipe is connected to an air pump 9, one end of the air pump 9 is connected to a connecting pipe 911, and one end of the connecting pipe 911 is connected to a rubber hose 514, one end of the rubber hose 514 is connected to a delivery pipe 614, one end of the delivery pipe 614 is connected to a shunt pipe 615, and both ends of the shunt pipe 615 are connected to nozzles 616, a fixed shell 611 is fixedly installed on the outer surface of the feed pipe 6, and a limit pipe 613 is fixedly installed on the top of the fixed shell 611, and the delivery pipe 614 is movably installed on the inner wall of the limit pipe 613.
[0028] Furthermore, a fixing ring 511 is fixedly mounted on the outer surface of the delivery pipe 614, and a movable rod 512 is fixedly mounted on the outer surface of the fixing ring 511, and one end of the movable rod 512 is connected to a cylinder 513, and the cylinder 513 is fixedly connected to the mounting plate 7. Through the combination of the fixing ring 511 and the movable rod 512, the delivery pipe 614 is firmly connected to the cylinder 513. This connection method ensures the stability of the delivery pipe during the lifting process, and avoids inaccurate operation or damage caused by shaking or deviation. The cylinder 513, as a driving source, can accurately control the telescopic distance of the movable rod 512, thereby realizing accurate position control of the delivery pipe 614 in the feeding pipe 6.
[0029] Furthermore, a pressure gauge 612 is fixedly installed on the outer surface of one side of the feed pipe 6. The pressure gauge 612 can display the air pressure in the feed pipe 6 in real time, and the working status of the feed pipe can be judged according to the data of the pressure gauge, such as whether there is blockage, whether the air pressure is stable, etc.
[0030] Furthermore, the outer surface of the connecting pipe 911 is provided with an air valve 912, which can adjust the flow of high-pressure gas, thereby controlling the dredging strength of the jet head 616. For different blockage situations, the operator can adjust the dredging strength as needed to achieve the best dredging effect.
[0031] Furthermore, an electronic valve 3 is provided on the outer surface of the discharge port at the bottom of the suction machine body 2, and the electronic valve 3 can accurately control the switch and flow of the discharge port, thereby realizing accurate control of the material output. This is very important for ensuring the stability and continuity of the production process.
[0032] Furthermore, a plurality of connecting plates 4 are fixedly installed on the outer surface of the bottom end of the suction machine body 2, and a vibration motor 5 is fixedly installed on one side of the plurality of connecting plates 4. The vibration motor 5 can transmit vibration to the bottom of the suction machine body 2 through the plurality of connecting plates 4, thereby effectively preventing material accumulation and clogging at the discharge port.
[0033] Furthermore, both ends of the mounting plate 7 are in an arc shape. The arc-shaped design can avoid potential safety hazards caused by sharp corners, such as scratches or collisions, thereby improving the safety of the equipment.
[0034] Working principle: When the feed pipe 6 needs to be unblocked, the cylinder 513 is first started, and the movable rod 512 of the cylinder moves downward. This action drives the delivery pipe 614 to descend in the fixed shell 611. Due to the flexible connection of the rubber hose 514, the delivery pipe 614 can be flexibly extended and retracted, thereby allowing the shunt pipe 615 fixed in the shell to partially extend into the feed pipe 6. Subsequently, by controlling the air pump 9 on the mounting plate 7 to start, the gas in the high-pressure gas storage tank 8 is pumped into the connecting pipe 911 and flows into the delivery pipe 614 along the connecting pipe. The gas is then evenly distributed to multiple jet heads 616 through the shunt pipe 615. Once the jet head 616 receives the high-pressure gas, it will spray a high-speed airflow into the interior of the feed pipe 6. The impact force generated by this high-speed airflow can effectively clear the blockage in the feed pipe, thereby achieving the purpose of unblocking the feed pipe 6.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A suction machine for plastic film production, comprising a bracket (1), a suction machine body (2) is fixedly mounted on the inner wall of the bracket (1), a discharge port is provided at the bottom end of the suction machine body (2), and a feed pipe (6) is fixedly mounted on the top outer surface of the suction machine body (2), characterized in that: A mounting plate (7) is fixedly mounted on the outer surface of the top end of the suction machine body (2), and a high-pressure gas storage tank (8) is fixedly mounted on the outer surface of the top end of the mounting plate (7); one end of the high-pressure gas storage tank (8) is connected to an air pipe, and one end of the air pipe is connected to an air pump (9); one end of the air pump (9) is connected to a connecting pipe (911), and one end of the connecting pipe (911) is connected to a rubber hose (514); one end of the rubber hose (514) is connected to a delivery pipe (614), one end of the delivery pipe (614) is connected to a shunt pipe (615), and both ends of the shunt pipe (615) are connected to nozzles (616); a fixed shell (611) is fixedly mounted on the outer surface of the feed pipe (6), and a limit pipe (613) is fixedly mounted on the top end of the fixed shell (611), and the delivery pipe (614) is movably mounted on the inner wall of the limit pipe (613).
2. A suction machine for plastic film production according to claim 1, characterized in that: A fixing ring (511) is fixedly mounted on the outer surface of the delivery pipe (614), and a movable rod (512) is fixedly mounted on the outer surface of the fixing ring (511); one end of the movable rod (512) is connected to a cylinder (513), and the cylinder (513) is fixedly connected to the mounting plate (7).
3. The suction machine for plastic film production according to claim 1, characterized in that: A pressure gauge (612) is fixedly mounted on the outer surface of one side of the feed pipe (6).
4. The suction machine for plastic film production according to claim 1, characterized in that: An air valve (912) is provided on the outer surface of the connecting pipe (911).
5. The suction machine for plastic film production according to claim 1, characterized in that: An electronic valve (3) is provided on the outer surface of the discharge port at the bottom end of the suction machine body (2).
6. The suction machine for plastic film production according to claim 1, characterized in that: A plurality of connection plates (4) are fixedly mounted on the outer surface of the bottom end of the suction machine body (2), and a vibration motor (5) is fixedly mounted on one side of the plurality of connection plates (4).
7. The suction machine for plastic film production according to claim 1, characterized in that: Both ends of the mounting plate (7) are in arc shape.