Embedded compression molding device for composite aluminum foil mylar tape
By designing the embedded compression molding device of composite aluminum foil meila belt and adopting a high-precision compression molding mechanism, the problems of low efficiency and low accuracy when dealing with composite aluminum foil meila belt are solved, and the product quality and stability are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202421896638.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing compression molding machines have problems of low efficiency and low accuracy when dealing with composite aluminum foil matt tapes. Especially during the embedded compression molding process, it is difficult to ensure the precise alignment of the aluminum foil matt tapes with the mold, resulting in the inability to guarantee product quality and stability.
A composite aluminum foil merlot belt embedded compression molding device is designed, adopting a high-precision compression molding mechanism, including a control box, a drive assembly, a adjustment thread block, a hinge assembly and an auxiliary moving assembly. Through the coordinated work of these components, precise alignment and compression molding of the aluminum foil merlot belt is achieved.
It significantly improves the molding accuracy of composite aluminum foil merla belts, ensures stable product performance and quality, reduces defective rate, and reduces production costs and material consumption.
Smart Images

Figure CN222858581U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compression molding machines, in particular to an embedded compression molding device for composite aluminum foil Mylar tapes. Background Art
[0002] In the existing compression molding process, the traditional compression molding machine has always been the commonly used equipment for compression molding of aluminum foil Mylar tape. However, with the increasing requirements of modern production for efficiency and precision, the limitations of traditional compression molding machines have gradually been exposed.
[0003] Traditional compression molding machines have a series of problems, the most prominent of which is the low compression molding efficiency. Due to the limitations of their working principles and structural design, traditional compression molding machines require a long time in the compression molding process, and their production efficiency cannot meet the needs of modern large-scale production. In addition, the precision of traditional compression molding machines is not high, and they cannot meet some occasions with high requirements for product quality.
[0004] In order to solve the problems existing in traditional compression molding machines, some improved compression molding devices have been proposed one after another. These devices usually try to improve the efficiency and accuracy of compression molding by optimizing the design of the compression molding mold and adopting more advanced control systems. For example, some improved compression molding devices adopt a multi-station design, which can perform compression molding of multiple products at the same time, thereby improving production efficiency. In addition, some devices also adopt more precise temperature and pressure control systems to improve product quality and stability.
[0005] However, these improvement schemes still have certain limitations. First, the structures of some improved compression molding devices are relatively complex and require high manufacturing and maintenance costs. Second, these devices usually require professional operators to operate and maintain them, and have high technical requirements for operators. In addition, these devices still have certain difficulties when processing some special materials or products with complex shapes. Although the existing technologies have improved the efficiency and accuracy of compression molding to a certain extent, they still seem to be unable to cope with the processing of composite aluminum foil Mylar tape.
[0006] Composite aluminum foil Mylar tape is a material made of aluminum foil and plastic. It has good conductivity, shielding and corrosion resistance. It is widely used in electronics, communications, automobiles and other fields. However, due to its special structure and properties, composite aluminum foil Mylar tape is prone to some problems during the compression molding process, such as delamination and bubbles between the aluminum foil and the plastic, which affects the quality and performance of the product.
[0007] Especially in the embedded compression molding process, it is difficult to ensure the precise alignment of the aluminum foil Mylar tape with the mold, as well as the quality and stability of the product after compression molding. Embedded compression molding is a process of embedding electronic components into a plastic housing, which requires good sealing and mechanical strength between the plastic housing and the electronic components. However, due to the special structure of the composite aluminum foil Mylar tape, it is difficult to ensure the precise alignment of the aluminum foil Mylar tape with the mold during the embedded compression molding process, resulting in the inability to ensure the sealing and mechanical strength of the product.
[0008] In summary, the existing compression molding processes and equipment have certain limitations when processing composite aluminum foil Mylar tapes, and cannot meet the high efficiency and precision requirements of modern production. Therefore, it is necessary to further research and develop new compression molding processes and equipment to improve the compression molding efficiency and precision of composite aluminum foil Mylar tapes and ensure the quality and stability of the products. Utility Model Content
[0009] In view of the shortcomings of the prior art, the utility model provides a composite aluminum foil Mylar tape embedded compression molding device, which has the advantages of effectively improving the molding accuracy of the composite aluminum foil Mylar tape, and solves the problems that the existing composite aluminum foil Mylar tape embedded compression molding device is difficult to ensure the precise alignment of the aluminum foil Mylar tape with the mold, and the quality and stability of the product after compression molding cannot be guaranteed.
[0010] In summary, the utility model provides the following technical solutions: an embedded compression molding device for composite aluminum foil Mylar tape, comprising a workbench, a control panel and a compression molding box, wherein the control panel is fixedly mounted on one side of the workbench, the compression molding box is fixedly mounted on a side of the workbench away from the ground, and a high-precision compression molding mechanism is installed in the compression molding box;
[0011] The high-precision compression molding mechanism includes a control box fixedly installed on the side of the compression molding box away from the workbench and a driving assembly installed in the control box, the outer side of the driving assembly is connected to two adjusting thread blocks located in the control box, the two adjusting thread blocks are distributed in a mirror-symmetrical manner, the two sides of the adjusting thread blocks are respectively connected to hinge assemblies, the two hinge assemblies corresponding to the left and right sides are distributed in a mirror-symmetrical manner, and the four hinge assemblies are connected to the side away from the control box with a pushing assembly, the inner side wall of the compression molding box is fixedly connected to a lower mold corresponding to the position of the pushing assembly, and two auxiliary moving assemblies connected to the compression molding box and in a mirror-symmetrical manner are installed on both sides of the pushing assembly.
[0012] Furthermore, the driving assembly includes a support frame, a servo motor and a bidirectional screw; one side of the support frame is fixedly installed on one side of the regulating box by bolts, the servo motor is fixedly installed on one side of the support frame, one end of the bidirectional screw is fixedly connected to the output shaft of the servo motor, and the other end sequentially penetrates the regulating box and the adjusting thread block and extends to the inner side wall of the regulating box and is rotatably connected to the regulating box through a bearing, and the inner side of the adjusting thread block is threadedly connected to the outer side of the bidirectional screw.
[0013] By adopting the above technical solution, the two adjusting thread blocks can be stably and synchronously driven to move in opposite directions under the cooperation of the support frame, the servo motor and the bidirectional screw.
[0014] Furthermore, the hinge assembly includes a hinge rod and a hinge seat; one end of the hinge rod is hinged to one side of the adjusting thread block through a pin shaft, and the other end of the hinge rod is hinged to the hinge seat through a pin shaft, and one side of the hinge seat is fixedly mounted on one side of the pushing assembly;
[0015] One side of the compression molding box is provided with a moving hole for the two outer sides of the hinge rods to fit and slide.
[0016] By adopting the above technical solution, the pushing assembly can be pushed to move up and down under the cooperation of the hinge rod and the hinge seat.
[0017] Furthermore, the pushing assembly includes a push plate and an upper mold; one side of the push plate is fixedly connected to one side of the four hinged seats away from the control box, and one side of the upper mold is fixedly connected to the other side of the push plate opposite to it.
[0018] By adopting the above technical solution, a stable foundation can be provided under the cooperation of the push plate and the upper mold to support and fix the upper mold.
[0019] Furthermore, a molding cavity with an opening at the upper end is formed inside the lower mold and matches the size of the upper mold.
[0020] The above technical solution is adopted to facilitate receiving and fixing the material to be pressed, and to press the composite aluminum foil Mylar tape material to be pressed into a desired shape.
[0021] Furthermore, the auxiliary moving assembly includes a connecting block, a sliding sleeve, a mounting block and a sliding rod; one side of the connecting block is fixedly installed on one side of the push plate by bolts, and the other opposite side is fixedly installed with one side of the sliding sleeve by bolts, one side of the mounting block is fixedly installed on one side of the compression molding box by bolts, and the number of the mounting blocks is two and they are distributed in a mirror-symmetrical manner, the opposite sides of the two mounting blocks are respectively fixedly connected to the two ends of the sliding rod, and the inner side of the sliding sleeve is slidably connected to the outer side of the sliding rod and slides in close proximity.
[0022] The above technical solution is adopted to ensure that the upper mold maintains stable and accurate guidance during the up and down movement, thereby improving the compression molding accuracy.
[0023] Furthermore, sliding holes for the connection blocks to slide against are provided on both sides of the compression molding box.
[0024] The above technical solution is adopted to improve the stability of the push plate movement.
[0025] Compared with the prior art, the utility model provides a composite aluminum foil Mylar tape embedded compression molding device, which has the following beneficial effects:
[0026] The composite aluminum foil Mylar tape embedded compression molding device can significantly improve the final molding accuracy of the existing composite aluminum foil Mylar tape embedded compression molding device through the mutual cooperation between the control panel, the compression molding box and the high-precision compression molding mechanism on the workbench, and can ensure the stable performance and quality of the composite aluminum foil Mylar tape product and reduce the defective rate. Secondly, the high molding accuracy can effectively reduce the later processing procedures and reduce the production cost. There is no need for excessive trimming and adjustment of the composite aluminum foil Mylar tape product, which improves the production efficiency and reduces the waste of manpower and material resources. In addition, it can also reduce the consumption of materials, maximize the use of raw materials, reduce the generation of waste and surplus materials, save resources and reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the utility model;
[0028] Figure 2 yes Figure 1 A partial enlarged schematic diagram of the middle A part;
[0029] Figure 3 yes Figure 1 A three-dimensional schematic diagram of the middle push plate connection structure.
[0030] Description of reference numerals:
[0031] 1. Workbench; 2. Control panel; 3. Compression molding box; 400. High-precision compression molding mechanism; 401. Control box; 4021. Support frame; 4022. Servo motor; 4023. Bidirectional screw; 403. Adjusting thread block; 4041. Articulated rod; 4042. Articulated seat; 405. Moving hole; 4061. Push plate; 4062. Upper mold; 407. Lower mold; 408. Molding cavity; 4091. Connecting block; 4092. Sliding sleeve; 4093. Mounting block; 4094. Sliding rod; 410. Sliding hole. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0033] See also Figures 1 to 3 The utility model provides a technical solution: a composite aluminum foil Mylar tape embedded compression molding device, comprising a workbench 1, a control panel 2 and a compression molding box 3, wherein the control panel 2 is fixedly mounted on one side of the workbench 1, the compression molding box 3 is fixedly mounted on the side of the workbench 1 away from the ground, and a high-precision compression molding mechanism 400 is installed in the compression molding box 3;
[0034] Through the mutual coordination of the control panel 2, the compression molding box 3 and the high-precision compression molding mechanism 400 on the workbench 1, the final molding accuracy of the existing composite aluminum foil Mylar tape embedded compression molding device can be significantly improved, the performance and quality of the composite aluminum foil Mylar tape product can be ensured to be stable, and the defective rate can be reduced. Secondly, the high molding accuracy can effectively reduce the later processing procedures and reduce production costs. There is no need for excessive trimming and adjustment of the composite aluminum foil Mylar tape product, which improves production efficiency and reduces the waste of manpower and material resources. In addition, it can also reduce material consumption, maximize the use of raw materials, reduce the generation of waste and surplus materials, save resources and reduce costs.
[0035] In this embodiment, the high-precision compression molding mechanism 400 is a structure used to improve the final molding accuracy of the existing composite aluminum foil Mylar tape embedded compression molding device.
[0036] like Figure 1 , Figure 2 and Figure 3As shown, the high-precision compression molding mechanism 400 includes a control box 401 fixedly installed on the side of the compression molding box 3 away from the workbench 1 and a driving component installed in the control box 401, the outer side of the driving component is connected to two adjusting thread blocks 403 located in the control box 401, the two adjusting thread blocks 403 are distributed in a mirror-symmetrical manner, the two sides of the adjusting thread blocks 403 are respectively connected to hinge components, the two hinge components corresponding to the left and right sides are distributed in a mirror-symmetrical manner, and a pushing component is connected between the four hinge components on the side away from the control box 401, and a lower mold 407 corresponding to the position of the pushing component is fixedly connected to the inner side wall of the compression molding box 3, and two auxiliary moving components connected to the compression molding box 3 and in a mirror-symmetrical manner are installed on both sides of the pushing component.
[0037] It should be noted that the driving assembly includes a support frame 4021, a servo motor 4022 and a bidirectional screw 4023; one side of the support frame 4021 is fixedly installed on one side of the control box 401 by bolts, the servo motor 4022 is fixedly installed on one side of the support frame 4021, one end of the bidirectional screw 4023 is fixedly connected to the output shaft of the servo motor 4022, and the other end passes through the control box 401 and the adjusting thread block 403 in sequence and extends to the inner wall of the control box 401 and is rotatably connected to the control box 401 through a bearing, and the inner side of the adjusting thread block 403 is threadedly connected to the outer side of the bidirectional screw 4023 in order to be able to stably and synchronously drive the two adjusting thread blocks 403 to move in opposite or opposite directions.
[0038] It can be understood that the hinge assembly includes a hinge rod 4041 and a hinge seat 4042; one end of the hinge rod 4041 is hinged to one side of the adjusting thread block 403 through a pin shaft, and the other end thereof is hinged to the hinge seat 4042 through a pin shaft, and one side of the hinge seat 4042 is fixedly mounted on one side of the pushing assembly;
[0039] A moving hole 405 is provided on one side of the compression molding box 3 for the two hinge rods 4041 to slide and fit together, so as to be able to push the pushing assembly to move up and down.
[0040] In addition, the pushing assembly includes a push plate 4061 and an upper mold 4062; one side of the push plate 4061 is fixedly connected to the side of the four hinged seats 4042 away from the control box 401, and one side of the upper mold 4062 is fixedly connected to the other side opposite to the push plate 4061, in order to provide a stable foundation to support and fix the upper mold 4062.
[0041] In this embodiment, a molding cavity 408 with an open upper end is formed inside the lower mold 407, and the size of the molding cavity 408 matches that of the upper mold 4062, so as to facilitate receiving and fixing the material to be molded, and to press the composite aluminum foil Mylar tape material to be molded into a desired shape.
[0042] It should also be noted that the auxiliary moving assembly includes a connecting block 4091, a sliding sleeve 4092, a mounting block 4093 and a sliding rod 4094; one side of the connecting block 4091 is fixedly installed on one side of the push plate 4061 by bolts, and the other opposite side is fixedly installed with one side of the sliding sleeve 4092 by bolts, one side of the mounting block 4093 is fixedly installed on one side of the compression molding box 3 by bolts, and the number of the mounting blocks 4093 is two and they are distributed in a mirror-symmetrical manner, the opposite sides of the two mounting blocks 4093 are respectively fixedly connected to the two ends of the sliding rod 4094, the inner side of the sliding sleeve 4092 is slidably connected to the outer side of the sliding rod 4094 and slides in close contact, in order to ensure that the upper mold 4062 maintains stable and accurate guidance during the up and down movement, thereby improving the compression molding accuracy.
[0043] It should be further explained that sliding holes 410 for the connecting blocks 4091 to slide against are provided on both sides of the compression molding box 3 in order to improve the stability of the movement of the push plate 4061 .
[0044] The working principle of the above embodiment is:
[0045] When compression molding is required, the servo motor 4022 is first started, and the bidirectional screw 4023 is driven under the rotation support of the bearing. The two adjusting thread blocks 403 are driven to move in opposite directions under the thrust of the thread rotation, and one end of the hinged rod 4041 is driven to move horizontally. Since the other end of the hinged rod 4041 is hinged to the hinged seat 4042, and the hinged seat 4042 is fixed to the push plate 4061, when one end of the hinged rod 4041 moves horizontally, the other end converts the horizontal thrust into vertical movement, and under the sliding connection cooperation of the sliding sleeve 4092 and the sliding rod 4094, the push plate 4061 is stably driven to move up and down, and the upper mold 4062 moves accordingly. When the upper mold 4062 fits with the molding cavity 408, the material can be compression molded.
[0046] Compared with the prior art: the composite aluminum foil Mylar tape embedded compression molding device, through the mutual coordination of the control panel 2, the compression molding box 3 and the high-precision compression molding mechanism 400 on the workbench 1, can significantly improve the final molding accuracy of the existing composite aluminum foil Mylar tape embedded compression molding device, can ensure the stable performance and quality of the composite aluminum foil Mylar tape product, and reduce the defective rate. Secondly, the high molding accuracy can effectively reduce the later processing procedures and reduce production costs. There is no need for excessive trimming and adjustment of the composite aluminum foil Mylar tape product, which improves production efficiency and reduces the waste of manpower and material resources. In addition, it can also reduce material consumption, maximize the use of raw materials, reduce the generation of waste and surplus materials, save resources and reduce costs, and solve the problem that the existing composite aluminum foil Mylar tape embedded compression molding device is difficult to ensure the precise alignment of the aluminum foil Mylar tape with the mold, and the quality and stability of the product after compression molding cannot be guaranteed.
[0047] The electrical components appearing in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., and the existing publicly available power connection technology and power supply are also common knowledge in the field, so this application will not go into details.
Claims
1. A composite aluminum foil Mylar tape embedded compression molding device, comprising a workbench (1), a control panel (2) and a compression molding box (3), wherein the control panel (2) is fixedly mounted on one side of the workbench (1), and the compression molding box (3) is fixedly mounted on a side of the workbench (1) away from the ground, characterized in that: A high-precision compression molding mechanism (400) is installed in the compression molding box (3); The high-precision compression molding mechanism (400) comprises a control box (401) fixedly mounted on a side of the compression molding box (3) away from the workbench (1) and a driving component mounted in the control box (401); the outer side of the driving component is connected to two adjusting thread blocks (403) located in the control box (401); the two adjusting thread blocks (403) are arranged in a mirror-symmetrical manner; both sides of the adjusting thread blocks (403) are respectively connected to hinge components; the two hinge components corresponding to the left and right sides are arranged in a mirror-symmetrical manner; a pushing component is connected between the sides of the four hinge components away from the control box (401); a lower mold (407) corresponding to the position of the pushing components is fixedly connected to the inner side wall of the compression molding box (3); and two auxiliary moving components connected to the compression molding box (3) and in a mirror-symmetrical manner are installed on both sides of the pushing component.
2. The embedded compression molding device of composite aluminum foil Mylar tape according to claim 1 is characterized in that: The driving assembly comprises a support frame (4021), a servo motor (4022) and a bidirectional screw (4023); one side of the support frame (4021) is fixedly mounted on one side of the regulating box (401) by means of bolts, the servo motor (4022) is fixedly mounted on one side of the support frame (4021), one end of the bidirectional screw (4023) is fixedly connected to the output shaft of the servo motor (4022), and the other end passes through the regulating box (401) and the regulating thread block (403) in sequence and extends to the inner side wall of the regulating box (401) to be rotatably connected to the regulating box (401) via a bearing, and the inner side of the regulating thread block (403) is threadedly connected to the outer side of the bidirectional screw (4023).
3. The embedded compression molding device of composite aluminum foil Mylar tape according to claim 1 is characterized in that: The hinge assembly comprises a hinge rod (4041) and a hinge seat (4042); one end of the hinge rod (4041) is hinged to one side of the adjusting threaded block (403) via a pin shaft, and the other end of the hinge rod (4041) is hinged to the hinge seat (4042) via a pin shaft; one side of the hinge seat (4042) is fixedly mounted on one side of the pushing assembly; A movable hole (405) is provided on one side of the compression molding box (3) for the two outer sides of the hinge rods (4041) to fit and slide together.
4. The embedded compression molding device of composite aluminum foil Mylar tape according to claim 3 is characterized in that: The pushing assembly comprises a pushing plate (4061) and an upper mold (4062); one side of the pushing plate (4061) is fixedly connected to a side of the four hinged seats (4042) away from the regulating box (401), and one side of the upper mold (4062) is fixedly connected to the other side of the pushing plate (4061) opposite thereto.
5. The embedded compression molding device of composite aluminum foil Mylar tape according to claim 4 is characterized in that: A molding cavity (408) with an opening at the upper end is formed inside the lower mold (407) and matches the size of the upper mold (4062).
6. The embedded compression molding device of composite aluminum foil Mylar tape according to claim 4 is characterized in that: The auxiliary moving component comprises a connecting block (4091), a sliding sleeve (4092), a mounting block (4093) and a sliding rod (4094); one side of the connecting block (4091) is fixedly mounted on one side of the push plate (4061) by means of bolts, and the other opposite side is fixedly mounted on one side of the sliding sleeve (4092) by means of bolts; one side of the mounting block (4093) is fixedly mounted on one side of the compression molding box (3) by means of bolts, and the number of the mounting blocks (4093) is two and they are distributed in a mirror-symmetrical manner; the opposite sides of the two mounting blocks (4093) are respectively fixedly connected to two ends of the sliding rod (4094); the inner side of the sliding sleeve (4092) is slidably connected to the outer side of the sliding rod (4094) and slides in close contact.
7. The embedded compression molding device of composite aluminum foil Mylar tape according to claim 6 is characterized in that: Sliding holes (410) for the connecting block (4091) to slide against are provided on both sides of the compression molding box (3).