Automatic sponge strip pasting equipment

By designing automatic sponge strip equipment, using robotics and optical fiber sensors to achieve accurate pasting and position detection of sponge strips, the problem of sponge strips being pasted in the prior art requires a lot of manual and inaccurateness, and the product pass rate and work efficiency are improved.

CN222858796UActive Publication Date: 2025-05-13NISSIN AUTOMOTIVE PROD (WUHAN) CO LTD
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Patent Information

Application Number
CN202421550959.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-13
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the prior art, the pasting of sponge glue strips requires a lot of manual labor, which leads to high labor consumption and insufficient sticking position, and there are problems such as insufficient accuracy and low efficiency of human work.

Method used

An automatic sponge strip equipment is designed, including a product fixing seat, a sponge strip fixing table, a movable robot hand, a sponge strip feeding frame, a sponge strip positioning cylinder, a product flip clip and a sponge position detection device. The sponge strip is automatically pasted by a robot hand, and the accuracy of the adhesion position is detected by an optical fiber sensor.

Benefits of technology

It realizes accurate pasting of sponge strips, improves product qualification rate, reduces work burdens for employees, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

Automatic sponge strip pasting equipment belongs to the technical field of automatic sponge adhesive tape pasting, and is characterized in that a product fixing seat for fixing a plastic product is arranged on an equipment platform, the product fixing seat is connected with a first air cylinder, a sponge strip fixing table for placing a sponge strip is arranged on the equipment platform, and a movable manipulator is arranged above the equipment platform; the mechanical arm comprises a sponge strip clamp and a finished product mechanical clamp, the sponge strip clamp is connected with the second air cylinder, and the finished product mechanical clamp is connected with the third air cylinder. According to the automatic sponge strip pasting device, sponge strips can be accurately pasted on plastic products, the positions of the sponge strips can be detected and recognized after the sponge strips are pasted on the plastic products, the plastic products with the unqualified sponge strip pasting positions can be screened out, the product percent of pass is increased, the work intensity of workers is relieved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automatic sponge strip pasting, and in particular relates to an automatic sponge strip pasting device. Background Art

[0002] In order to save labor and meet product assembly requirements, sponge strips need to be pasted on plastic products for sealing and dust isolation. The sponge strips need to be manually pasted on the designated positions of the products. The pasting of the sponge strips requires a lot of man-hours, and manual labor cannot guarantee the accuracy and consistency of the positions where the sponge strips are pasted. There are problems of insufficient manual precision and low efficiency. Summary of the invention

[0003] In order to solve the above-mentioned problems, the utility model proposes: an automatic sponge strip pasting device, a product fixing seat for fixing plastic products is arranged on the device platform, the product fixing seat is connected to the first cylinder, a sponge strip fixing table for placing sponge strips is arranged on the device platform, a movable manipulator is arranged above the device platform, the manipulator includes a sponge strip clamp and a finished product mechanical clamp, the sponge strip clamp is connected to the second cylinder, the finished product mechanical clamp is connected to the third cylinder, the manipulator also includes a sponge strip suction cup, a sponge strip feeding frame for holding the sponge strip is arranged on the device platform, a sponge strip positioning cylinder for pushing the sponge strip to a reference position is arranged on the sponge strip fixing table, and a pressure plate for pressing the adhesive paper on the sponge strip against the sponge strip fixing table is arranged on the sponge strip fixing table.

[0004] Furthermore, a product flipping clamp is provided on the equipment platform for clamping the plastic product with the sponge strip attached and flipping it 180°.

[0005] Furthermore, a sponge position detection device for detecting whether the sponge strip sticking position is qualified is arranged on the equipment platform.

[0006] Furthermore, a position optical fiber sensor is arranged on the sponge position detection device.

[0007] Furthermore, a packaging box for containing plastic products that pass the inspection is provided on the equipment platform.

[0008] Furthermore, a defective product placement box for holding plastic products that fail the inspection is provided on the equipment platform.

[0009] Furthermore, a start button for controlling the start and stop of the device is provided on the device platform.

[0010] The beneficial effects of the utility model are as follows: the device can accurately stick the sponge strip on the plastic product, and after sticking it on the plastic product, the position of the sponge strip can be detected and identified, and plastic products with unqualified sponge strip sticking positions can be screened out, thereby improving the product qualification rate, reducing employee work delays, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is the full picture of the equipment of this utility model;

[0012] Figure 2 This is a finished product with a sponge strip of the utility model;

[0013] Figure 3 This is a diagram of a sponge strip pasting device of the utility model;

[0014] Figure 4 This is a diagram of the detection device of the utility model;

[0015] Figure 5 This is a diagram of a sponge strip fixing device of the utility model.

[0016] Among them, the accompanying drawings are marked as: 1. plastic product; 2. sponge bar; 3. product fixing seat; 4. start button; 5. first cylinder; 6. product flip clamp; 7. sponge bar feeding frame; 8. sponge bar fixing platform; 9. sponge bar clamp; 10. second cylinder; 11. packaging box; 12. sponge bar position detection device; 13. finished product mechanical clamp; 14. third cylinder; 15. sponge bar suction cup; 16. defective product placement box; 17. optical fiber sensor; 18. sponge bar adhesive paper; 19. positioning cylinder; 20. pressure plate. DETAILED DESCRIPTION

[0017] An automatic sponge strip pasting device, such as Figure 1-Figure 5 As shown, a product fixing seat 3 for fixing the plastic product 1 is arranged on the equipment platform, and the product fixing seat 3 is connected to the first cylinder 5. A sponge bar fixing platform 8 for placing the sponge bar 2 is arranged on the equipment platform. A movable manipulator is arranged above the equipment platform, and the manipulator includes a sponge bar clamp 9 and a finished product mechanical clamp 13. The sponge bar clamp 9 is connected to the second cylinder 10, and the finished product mechanical clamp 13 is connected to the third cylinder 14. The manipulator also includes a sponge bar suction cup 15. A sponge bar feeding frame 7 for holding the sponge bar 2 is arranged on the equipment platform, a sponge bar positioning cylinder 19 for pushing the sponge bar 2 to the reference position is arranged on the sponge bar fixing platform 8, and a pressing plate 20 for pressing the sponge bar adhesive paper 18 on the sponge bar fixing platform 8 is arranged on the sponge bar fixing platform 8.

[0018] A product flipping clamp 6 for clamping the plastic product 1 with the sponge strip 2 attached thereto and flipping it 180° is provided on the equipment platform.

[0019] Wherein, a sponge position detection device 12 for detecting whether the sponge strip sticking position is qualified is arranged on the equipment platform.

[0020] Wherein, a position optical fiber sensor 17 is provided on the sponge position detection device 12 .

[0021] A packaging box 11 for containing the plastic products 1 that have passed the inspection is arranged on the equipment platform.

[0022] A defective product placement box 16 for containing the plastic products 1 that fail the inspection is provided on the equipment platform.

[0023] Among them, a start button 4 for controlling the start and stop of the equipment is set on the equipment platform.

[0024] A sponge adhesive strip automatic pasting device, such as Figure 2 As shown, the plastic product 1 is manually placed into the product holder 3, and then the start button 4 is pressed. The product holder 3 and the plastic product 1 are driven by the first cylinder 5 to enter the fixed position inside the device. Then the sponge bar clip 9 is driven by the second cylinder 10 to pick up the sponge bar 2 from the sponge bar fixing platform 8, move it to the fixed position above the plastic product 1, and paste the sponge bar 2 on the corresponding position of the plastic product 1. Then the sponge bar clip 9 is reset to the top of the sponge bar fixing platform 8 for the next cycle. After the sponge bar 2 on the sponge bar fixing platform 8 is used up, the sponge bar suction cup 15 on the device will automatically move to the sponge bar feeding frame 7 under program control to absorb the entire sponge bar and return to the top of the sponge bar fixing platform 8 to put down the entire sponge bar. The sponge bar positioning cylinder 19 on the sponge bar fixing platform 8 will push the sponge bar to the reference position, and the pressing plate 20 will press the sponge bar adhesive paper 18 on the sponge bar fixing platform 8, and then the next cycle will be carried out. The product flip clamp 6 will flip the plastic product 1 with the sponge bar pasted 180° so that the sponge bar faces downward. Driven by the cylinder 14, the finished product mechanical clamp 13 moves to the top of the plastic product 1, picks up the plastic product 1, and moves it to the sponge position detection device 12. After the position optical fiber sensor 17 detects that it is qualified, the robot puts the product into the corresponding position in the packaging box 11. If the test result is NG, the robot will put the product into the defective product placement box 16. When the product box is full, the equipment alarms, the operator replaces the packaging box, and the equipment continues to run.

[0025] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and concept of the utility model within the technical scope disclosed by the utility model, which should be covered by the protection scope of the utility model.

Claims

1. An automatic sponge strip pasting device, characterized in that: A product fixing seat (3) for fixing a plastic product (1) is arranged on the equipment platform, the product fixing seat (3) is connected to a first cylinder (5), a sponge bar fixing platform (8) for placing a sponge bar (2) is arranged on the equipment platform, a movable manipulator is arranged above the equipment platform, the manipulator comprises a sponge bar clamp (9) and a finished product mechanical clamp (13), the sponge bar clamp (9) is connected to a second cylinder (10), the finished product mechanical clamp (13) is connected to a third cylinder (14), and the manipulator also comprises a A sponge strip suction cup (15) is provided on the equipment platform for holding a sponge strip (2). A sponge strip positioning cylinder (19) is provided on the sponge strip fixing platform (8) for pushing the sponge strip (2) to a reference position. A pressing plate (20) is provided on the sponge strip fixing platform (8) for pressing the adhesive paper (18) of the sponge strip onto the sponge strip fixing platform (8). A product turning clamp (6) is provided on the equipment platform for clamping the plastic product (1) with the sponge strip (2) attached thereto and turning it 180 degrees.

2. The automatic sponge strip pasting device according to claim 1, characterized in that: A sponge position detection device (12) for detecting whether the sponge strip sticking position is qualified is arranged on the equipment platform.

3. The automatic sponge strip pasting device according to claim 2, characterized in that: A position optical fiber sensor (17) is arranged on the sponge position detection device (12).

4. The automatic sponge strip pasting device according to claim 3, characterized in that: A packaging box (11) for containing plastic products (1) that have passed the inspection is arranged on the equipment platform.

5. The automatic sponge strip pasting device according to claim 3, characterized in that: A defective product placement box (16) for containing plastic products (1) that fail inspection is arranged on the equipment platform.

6. The automatic sponge strip pasting device according to claim 1, characterized in that: A start button (4) is provided on the equipment platform for controlling the start and stop of the equipment.

Citation Information

Cited By

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