Graphite anode forming device

By designing a graphite anode forming device that can achieve one-time completion of multiple processes, the problems of long production cycles and low efficiency in the prior art are solved, and the production cycles are shortened and the efficiency is improved, while ensuring consistency and homogeneity of molding are ensured.

CN222858838UActive Publication Date: 2025-05-13DUOLUN COUNTY GUANGYI GRAPHITE PROD CO LTD
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Patent Information

Application Number
CN202421625410.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-13
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

In the existing graphite anode forming process, each step is carried out separately, resulting in frequent transfer and start-up and stopping processes, increasing production cycle time and reducing production efficiency.

Method used

A graphite anode forming device is designed, and multiple processes are completed at one time by setting up a molding device, including a process table, a molding table, a storage chamber, a mixing component and a pressing assembly. The mixing, forming and curing of raw materials is achieved in a continuous process using hydraulic cylinder, a rotating motor and a control motor.

Benefits of technology

Through multiple processes, the production cycle is significantly shortened, the production efficiency is improved, and the operating conditions can be better controlled, ensuring consistency and homogeneity of graphite anode forming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a graphite anode forming device. The graphite anode forming device comprises a process table, the process table comprises a forming table, the forming table is of an L-shaped structure design, a material storage cavity is formed in the forming table, the bottom of the material storage cavity is of an inclined plane design, a mixing assembly is assembled above the material storage cavity, the mixing assembly comprises a positioning plate, two rotating motors are arranged on the upper end face of the positioning plate, and the two rotating motors are arranged on the lower end face of the positioning plate. The output ends of the two rotating motors are provided with mixing rollers, the length of the mixing roller arranged at the left end is smaller than that of the mixing roller arranged at the right side, multiple procedures can be completed at a time through the forming device, and therefore the middle links are reduced, the production period is greatly shortened, and the production efficiency is improved; by means of the device, operation conditions can be better controlled, fluctuation caused by multiple times of transfer and equipment replacement is avoided, and therefore the consistency of graphite anode forming is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming devices, in particular to a graphite anode forming device. Background Art

[0002] Graphite anodes play an important role in the electrolysis industry and are widely used in aqueous solution electrolysis and molten salt electrolysis. Graphite anode forming devices are mechanical equipment used to produce graphite anodes. They process graphite raw materials into anode plates, blocks or rods through a specific forming method.

[0003] In the existing graphite anode forming process, graphite powder and a binder are first prepared, the graphite powder is mixed with an appropriate amount of the binder, and then the mixed material is loaded into a mold. A molding machine applies high pressure to press the loaded mold into shape. After the pressing is completed, the formed graphite anode plate is taken out from the mold.

[0004] However, this method has some defects. Since each step is carried out separately, it is necessary to stop after each link is completed to move the material to the next work area or equipment. This frequent transfer and start and stop process increases the production cycle time and reduces the overall production efficiency.

[0005] Therefore, it is necessary to provide a graphite anode forming device to solve the above technical problems. Utility Model Content

[0006] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a graphite anode forming device which can complete multiple processes at one time through the setting of the forming device, thereby reducing these intermediate links, greatly shortening the production cycle, and thus improving production efficiency.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0008] The graphite anode forming device comprises: a process table, the process table comprises a forming table, the forming table is designed as an L-shaped structure, a material storage cavity is provided on the forming table, the bottom of the material storage cavity is designed as an inclined surface, a mixing component is arranged above the material storage cavity, the mixing component comprises a positioning plate, the upper surface of the positioning plate is provided with two rotating motors, the output ends of the two rotating motors are provided with mixing rollers, the mixing length of the left end is smaller than the mixing roller on the right side, two discharge ports are provided at one end of the material storage cavity, the two discharge ports are arranged at the bottom end side of the inclined surface of the material storage cavity, the material storage A valve plate is also provided on the cavity end side, a forming plate is provided below the discharge port, a forming cavity is provided on the forming plate, the forming plate is installed on the slide rail through a slider, and one end of the forming plate is fixedly connected to a connecting block provided at the output end of the first hydraulic cylinder, a pressing assembly is also provided above the forming plate, the pressing assembly includes a positioning frame, a second hydraulic cylinder is provided on the positioning frame, the output end of the second hydraulic cylinder is fixedly connected to a lower pressure plate, a forming block is provided at the lower end of the lower pressure plate, a fixed box is also provided in the forming table, and the fixed box is installed on one end side of the inner cavity of the forming table.

[0009] Preferably, the mixing assembly further comprises a control motor, a screw rod is provided at the output end of the control motor, a moving seat is sleeved on the screw rod, and the positioning plate is installed above the moving seat.

[0010] Preferably, the movable seat is provided with a groove, and both ends of the positioning plate are embedded in the groove of the movable seat, and are detachably installed in cooperation with the pre-tightening bolts provided at the ends of the movable seat.

[0011] Preferably, the pressing assembly further comprises a guide rod, and the guide rod is connected through both ends of the lower pressing plate.

[0012] Preferably, a threaded sleeve is further provided at the lower end of the guide rod, and the guide rod is spirally mounted in the inner cavity of the forming table through the threaded sleeve.

[0013] Preferably, positioning holes are provided at the four corners of the forming plate, and the forming plate is detachably mounted on the slider by positioning bolts.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] (1) The utility model can complete multiple processes at one time through the molding device, thereby reducing these intermediate links, greatly shortening the production cycle, and thus improving production efficiency. Compared with the traditional molding device, the device that completes multiple processes at one time can better control the operating conditions, avoid fluctuations caused by multiple transfers and equipment replacements, and thus ensure the consistency of graphite anode molding;

[0016] (2) The utility model can realize the mobile mixing work of the mixing roller by using the control motor, the screw rod and the moving seat. In actual use, by starting the control motor, the moving seat is driven to move forward and backward by the screw rod, so that the mixing roller moves forward and backward. By using the control motor, the screw rod and the moving seat in combination, the mixing roller can move in a larger range, thereby ensuring that the graphite powder and the binder can be fully mixed, which helps to improve the homogeneity and consistency of the final product, thereby avoiding product performance fluctuations caused by uneven mixing;

[0017] (3) The utility model uses the movable seat, the positioning plate and the pre-tightening bolt in coordination. In actual use, the positioning plate can be fixedly installed by inserting the positioning plate into the groove provided in the movable seat and then using the pre-tightening bolt provided on the end side of the movable seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the overall structure of the graphite anode forming device provided by the utility model;

[0019] Figure 2 A schematic diagram of the structure of a hybrid component of a graphite anode forming device provided by the utility model;

[0020] Figure 3 A schematic diagram of the structure of a forming table of a graphite anode forming device provided by the utility model;

[0021] Figure 4 A schematic diagram of the connection structure between the first hydraulic cylinder and the forming plate of the graphite anode forming device provided by the utility model;

[0022] Figure 5 It is a schematic diagram of the overall structure of the pressed assembly.

[0023] Among them, the names corresponding to the figure numbers are: 100, process table; 101, forming table; 102, storage chamber; 103, valve plate; 104, discharge port; 105, forming plate; 106, first hydraulic cylinder; 107, connecting block; 108, slide rail; 109, slider; 200, mixing assembly; 201, positioning plate; 202, rotating motor; 203, mixing roller; 204, control motor; 205, screw rod; 206, moving seat; 207, pre-tightening bolt; 300, pressing assembly; 301, positioning frame; 302, second hydraulic cylinder; 303, lower pressure plate; 304, forming block; 305, guide rod; 306, threaded sleeve; 400, curing box. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.

[0025] First embodiment:

[0026] like Figure 1-5 As shown, the graphite anode forming device provided by the utility model comprises: a process table 100, the process table 100 comprises a forming table 101, the forming table 101 is designed as an L-shaped structure, a storage cavity 102 is provided on the forming table 101, the bottom of the storage cavity 102 is designed as an inclined surface, a mixing assembly 200 is arranged above the storage cavity 102, the mixing assembly 200 comprises a positioning plate 201, two rotating motors 202 are arranged on the upper end surface of the positioning plate 201, mixing rollers 203 are installed at the output ends of the two rotating motors 202, the length of the mixing roller 203 arranged at the left end is shorter than the mixing roller 203 on the right side, two discharge ports 104 are provided at one end of the storage cavity 102, the two discharge ports 104 are installed at the bottom end side of the inclined surface of the storage cavity 102, and a valve plate 103 is also arranged at the end side of the storage cavity 102 A forming plate 105 is provided below the discharge port 104, and the forming plate 105 is provided with a forming cavity. The forming plate 105 is installed on the slide rail 108 through a slider 109, and one end of the forming plate 105 is fixedly connected to the connecting block 107 provided at the output end of the first hydraulic cylinder 106. A pressing assembly 300 is also provided above the forming plate 105, and the pressing assembly 300 includes a positioning frame 301, and a second hydraulic cylinder 302 is provided on the positioning frame 301. The output end of the second hydraulic cylinder 302 is fixedly connected to the lower pressing plate 303, and a forming block 304 is provided at the lower end of the lower pressing plate 303. A curing box 400 is also provided in the forming table 101, and the curing box 400 is installed at one end side of the inner cavity of the forming table 101. In actual use, the staff first pours graphite powder and binder into the mixing cavity 102. Then, by starting the rotating motor 202, the rotating motor 202 drives the mixing roller 203 to mix the graphite powder and the binder. When the graphite powder and the binder are mixed, the valve plate 103 is pulled upward, and the mixed raw materials flow into the molding cavity set by the molding plate 105 through the discharge port 104. When the molding cavity is filled with raw materials, the valve plate 103 is reset downward, and then the first hydraulic cylinder 106 is started, and the precision adjustment of the piston length of the first hydraulic cylinder 106 is achieved through the programmable logic controller PLC through the use of various sensors and actuators. It is explained here that PLC and sensors are both existing mature technologies, so Without further explanation, since the connecting block 107 mounted on the output end of the first hydraulic cylinder 106 is fixedly connected to the forming plate 105 by positioning bolts, the first hydraulic cylinder 106 can further drive the forming plate 105 to move on the slide rail 108. When it moves to the bottom of the forming block 304, the second hydraulic cylinder 302 is started to enable the lower pressure plate 303 to drive the forming block 304 to move downward, thereby realizing extrusion molding of the raw material in the molding cavity. After extrusion molding, the first hydraulic cylinder 106 is started to move the forming plate 105 to the curing box 400 for curing treatment, and finally the formed graphite anode plate can be taken out.

[0027] The setting of the molding device can realize multiple processes to be completed at one time, thereby reducing these intermediate links, greatly shortening the production cycle, and thus improving production efficiency. Compared with the traditional molding device, the device that can complete multiple processes at one time can better control the operating conditions and avoid fluctuations caused by multiple transfers and equipment replacements, thereby ensuring the consistency of graphite anode molding.

[0028] Second embodiment:

[0029] like Figure 1-2 As shown, the mixing assembly 200 further includes a control motor 204 , a lead screw 205 is disposed at the output end of the control motor 204 , a moving seat 206 is sleeved on the lead screw 205 , and the positioning plate 201 is installed above the moving seat 206 .

[0030] By using the control motor 204, the screw rod 205 and the movable seat 206 in coordination, the mobile mixing operation of the mixing roller 203 can be realized. In actual use, by starting the control motor 204, the movable seat 206 is driven to move forward and backward by the screw rod 205, thereby making the mixing roller 203 move forward and backward. By using the control motor 204, the screw rod 205 and the movable seat 206 in combination, the mixing roller 203 can move in a larger range, thereby ensuring that the graphite powder and the binder can be fully mixed, which helps to improve the homogeneity and consistency of the final product, thereby avoiding product performance fluctuations caused by uneven mixing.

[0031] Third embodiment:

[0032] like Figure 2 As shown, the movable seat 206 is provided with a groove, and both ends of the positioning plate 201 are embedded in the grooves of the movable seat 206 and are detachably installed in cooperation with the pre-tightening bolts 207 provided at the ends of the movable seat 206 .

[0033] By using the movable seat 206, the positioning plate 201 and the pre-tightening bolt 207 in coordination, in actual use, the positioning plate 201 can be embedded in the groove of the movable seat 206, and then the pre-tightening bolt 207 provided on the end side of the movable seat 206 can be used to fix the positioning plate 201.

[0034] Fourth embodiment:

[0035] like Figure 1 , Figure 5 As shown, the pressing assembly 300 further includes a guide rod 305 , and the guide rod 305 is connected through both ends of the lower pressing plate 303 .

[0036] By setting the guide rods 305 , in actual use, by installing the guide rods 305 on both sides of the lower pressing plate 303 , the stability of the lower pressing plate 303 during the downward movement is ensured, thereby ensuring the stable pressing of the forming block 304 .

[0037] Fifth embodiment:

[0038] like Figure 5 As shown, a threaded sleeve 306 is further provided at the lower end of the guide rod 305 , and the guide rod 305 is screwedly installed in the inner cavity of the forming table 101 through the threaded sleeve 306 .

[0039] A threaded sleeve 306 is sleeved on the lower end of the guide rod 305. In actual use, the guide rod 305 only needs to be screwed into the threaded hole provided in the inner cavity of the forming table 101. The screw installation allows the operator to quickly fix the guide rod in the threaded hole in the inner cavity of the forming table. Compared with traditional fastening methods, the screw installation greatly reduces the assembly time, thereby improving the overall installation efficiency.

[0040] Sixth embodiment:

[0041] like Figure 4 As shown, positioning holes are also provided at the four corners of the forming plate 105, and the forming plate 105 is detachably mounted on the slider 109 by means of positioning bolts.

[0042] By using the detachable installation method of the positioning bolts, the forming plate 105 can be quickly removed or installed from the slider 109, so that it is convenient to replace the forming plates 105 of different sizes according to the actual gap to make graphite anode plates of different sizes.

[0043] Working principle: In actual use, the staff first pours the graphite powder and the binder into the mixing chamber 102. Then, by starting the rotating motor 202, the mixing roller 203 is driven by the rotating motor 202 to mix the graphite powder and the binder. When the graphite powder and the binder are mixed, the valve plate 103 is pulled upward, and the mixed raw materials flow into the molding chamber set by the molding plate 105 through the discharge port 104. When the molding chamber is filled with raw materials, the valve plate 103 is reset downward, and then the first hydraulic cylinder 106 is started, and the precision adjustment of the piston length of the first hydraulic cylinder 106 is achieved through the programmable logic controller PLC and the use of various sensors and actuators. It is explained here that PLC and sensors are both existing mature technologies, so Without further explanation, since the connecting block 107 mounted on the output end of the first hydraulic cylinder 106 is fixedly connected to the forming plate 105 by positioning bolts, the first hydraulic cylinder 106 can further drive the forming plate 105 to move on the slide rail 108. When it moves to the bottom of the forming block 304, the second hydraulic cylinder 302 is started to enable the lower pressure plate 303 to drive the forming block 304 to move downward, thereby realizing extrusion molding of the raw material in the molding cavity. After extrusion molding, the first hydraulic cylinder 106 is started to move the forming plate 105 to the curing box 400 for curing treatment, and finally the formed graphite anode plate can be taken out.

[0044] The above embodiment is only one of the preferred implementation modes of the present utility model and should not be used to limit the protection scope of the present utility model. Any changes or modifications that are made to the main design concept and spirit of the present utility model without any substantive significance, as long as the technical problems solved are still consistent with the present utility model, should be included in the protection scope of the present utility model.

Claims

1. A graphite anode forming device, characterized in that: include: A process table (100), wherein the process table (100) comprises a forming table (101), wherein the forming table (101) is designed as an L-shaped structure, wherein a material storage chamber (102) is provided on the forming table (101), wherein the bottom of the material storage chamber (102) is designed as an inclined surface, wherein a mixing assembly (200) is arranged above the material storage chamber (102), wherein the mixing assembly (200) comprises a positioning plate (201), wherein two rotating motors (202) are arranged on the upper end surface of the positioning plate (201), wherein mixing rollers (203) are arranged at the output ends of the two rotating motors (202), wherein the length of the mixing roller (203) arranged at the left end is shorter than that of the mixing roller (203) at the right end, wherein two discharge ports (104) are arranged at one end of the material storage chamber (102), wherein the two discharge ports (104) are arranged at the bottom end side of the inclined surface of the material storage chamber (102), and wherein a valve plate (104) is arranged at the end side of the material storage chamber (102). 03), a forming plate (105) is arranged below the discharge port (104), the forming plate (105) is provided with a forming cavity, the forming plate (105) is installed on the slide rail (108) through a slider (109), and one end of the forming plate (105) is fixedly connected to a connecting block (107) arranged at the output end of the first hydraulic cylinder (106), a pressing assembly (300) is also arranged above the forming plate (105), the pressing assembly (300) includes a positioning frame (301), a second hydraulic cylinder (302) is arranged on the positioning frame (301), the output end of the second hydraulic cylinder (302) is arranged to be fixedly connected to a lower pressing plate (303), a forming block (304) is arranged at the lower end of the lower pressing plate (303), a curing box (400) is also arranged in the forming table (101), and the curing box (400) is installed on one end side of the inner cavity of the forming table (101).

2. The graphite anode forming device according to claim 1, characterized in that: The mixing assembly (200) further comprises a control motor (204), the output end of the control motor (204) is provided with a screw rod (205), a movable seat (206) is sleeved on the screw rod (205), and the positioning plate (201) is installed above the movable seat (206).

3. The graphite anode forming device according to claim 2, characterized in that: The movable seat (206) is provided with a groove, and the two ends of the positioning plate (201) are embedded in the grooves provided in the movable seat (206), and are detachably installed in cooperation with the pre-tightening bolts (207) provided at the ends of the movable seat (206).

4. The graphite anode forming device according to claim 1, characterized in that: The pressing assembly (300) further comprises a guide rod (305), and the guide rod (305) is connected through both ends of the lower pressing plate (303).

5. The graphite anode forming device according to claim 4, characterized in that: A threaded sleeve (306) is also provided at the lower end of the guide rod (305), and the guide rod (305) is screw-mounted in the inner cavity of the forming table (101) via the threaded sleeve (306).

6. The graphite anode forming device according to claim 1, characterized in that: Positioning holes are also provided at the four corners of the forming plate (105), and the forming plate (105) is detachably mounted on the slider (109) via positioning bolts.