Biofuel roller type compression device

By designing the compression components and granulation components of the biofuel roller compression device, the problems of low combustion efficiency and cumbersome processing caused by uneven biofuel particles are solved, and efficient compression and granulation processing are achieved, improving combustion efficiency and processing efficiency.

CN222858846UActive Publication Date: 2025-05-13FUJIAN WUYISHAN HUAYAN NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421636807.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-13
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The particle size, density and shape of biofuels are uneven, resulting in insufficient combustion and produce smoke and harmful gases. The existing roller compression equipment has cumbersome processes and requires cutting and processing.

Method used

A biofuel roller compression device is designed, including a compression assembly and a granulation assembly, and the materials are compressed and processed through the compression assembly, and the compressed materials are granulated and processed through the granulation assembly, reducing processing steps and time.

Benefits of technology

It realizes efficient compression and granulation of biofuels, improves combustion efficiency, reduces the generation of smoke and harmful gases, simplifies the processing process, and saves time and resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222858846U_ABST
    Figure CN222858846U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of biofuel, and discloses a biofuel roller type compression device which comprises a feeding bin, a material conveying pipe used for conveying materials is fixedly installed at the bottom of the feeding bin, a guide bin used for guiding the materials is fixedly installed at one end of the feeding bin, and the guide bin is fixedly installed at the other end of the feeding bin. The feeding bin, the conveying pipe and the guide bin are all fixedly installed at the top of the bearing frame, a feeding auger used for conveying and extruding materials is rotatably installed in the conveying pipe, and one end of the feeding auger penetrates through the conveying pipe and is fixedly connected with the output end of the driving motor; according to the device, through mutual cooperation of the structures, biofuel can be compressed and granulated at the same time, so that the processing steps of the biofuel are reduced, the processing time is saved, the processing efficiency of the biofuel is improved, and the device is more practical.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of biofuels, in particular to a biofuel roller compression device. Background Art

[0002] With the intensification of the global energy crisis and the improvement of environmental protection awareness, biofuel, as a renewable energy source, has gradually attracted people's attention due to its renewability, low pollution and wide availability. Biofuel mainly comes from renewable resources such as agricultural and forestry waste and domestic garbage. After certain processing, it can be used to replace traditional fossil fuels and is widely used in industry, agriculture and civil fields.

[0003] However, there are also some problems in the use of biofuels. Among them, factors such as the size, density and shape of fuel particles directly affect their combustion efficiency. Particles that are too large or too small, uneven density, and irregular shape will lead to incomplete combustion and produce a large amount of smoke and harmful gases, which not only wastes energy but also pollutes the environment.

[0004] The common roller compression equipment only compresses the fuel into sheets, which need to be cut during subsequent processing, and the process is relatively cumbersome. In order to solve the above problems, the biofuel can be pelletized while being compressed, thereby reducing the processing steps of the biofuel, saving processing time, and improving the processing efficiency of the biofuel. For this reason, we propose a biofuel roller compression device. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a biofuel roller compression device to solve the above-mentioned problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a biofuel roller compression device, including a feeding bin, a feeding pipe for conveying materials is fixedly installed at the bottom of the feeding bin, a guide bin for guiding materials is fixedly installed at one end of the feeding bin, the feeding bin, the feeding pipe and the guide bin are all fixedly installed on the top of the carrier, a feeding dragon for conveying extruded materials is rotatably installed inside the feeding pipe, one end of the feeding dragon passes through the feeding pipe and is fixedly connected to the output end of the driving motor, and also includes:

[0009] A compression assembly, which is arranged at the bottom of the guide bin and is used to compress the material;

[0010] A granulation assembly is arranged on one side of the support frame and is used for extruding and granulating the compressed material.

[0011] Preferably, a discharge pipe for discharging materials is fixedly installed at the bottom of the guide bin.

[0012] Preferably, the compression assembly includes a side plate, a compression roller and a baffle, the side plate is fixedly installed on one side of the carrier frame, a compression roller for extruding materials is rotatably installed between the two groups of side plates, baffles for blocking materials are fixedly installed on both sides of the compression roller, a section of the compression roller passes through the side plate and is fixedly connected to the output end of the compression motor, and the other end of the compression roller passes through the side plate and is fixedly installed with a gear, and the two groups of gears are meshed with each other.

[0013] Preferably, the bottoms of the side plates corresponding to the side edges of the support frame are fixedly mounted with supporting diagonal rods for strengthening the support.

[0014] Preferably, the granulation assembly includes a slitting roller and a granulation pressing roller, and a plurality of side panels and supporting diagonal rods are fixedly installed at equal intervals on the sides of the carrier frame corresponding to the bottom of the compression assembly, and the slitting roller and the granulation pressing roller are rotatably installed inside the two groups of side panels, and the ends of the slitting roller and the granulation pressing roller are fixedly connected to the output end of the granulation motor, and the other ends of the slitting roller and the granulation pressing roller are also fixedly installed with meshing gears.

[0015] Preferably, a plurality of slitting ring pieces for slitting are fixedly mounted at equal intervals on the slitting roller.

[0016] Preferably, a plurality of pelletizing plates for pelletizing are fixedly mounted at equal intervals on the pelletizing roller.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides a biofuel roller compression device, which has the following beneficial effects:

[0019] 1. The biofuel roller compression device, through the setting of the compression assembly, when the material falls between the two groups of compression rollers through the discharge pipe, the compression motor drives the compression roller to rotate, and through the meshing between the gears, the two groups of compression rollers are driven to rotate together, so as to compress the material, and through the cooperation of the baffle, the material can be prevented from overflowing and affecting the compression process, which is more convenient and practical in use.

[0020] 2. The biofuel roller compression device, through the setting of the granulation component, after the material is compressed by the compression roller, it will fall under the action of gravity. At this time, by starting the granulation motor, the slitting roller and the pelletizing roller are driven to rotate together. When the material passes through the two groups of slitting rollers, it will be cut into strips by a number of slitting rings fixedly installed on the slitting rollers. After that, the strip-cut material will fall between the two groups of pelletizing rollers, and will be segmented by a number of pelletizing plates fixedly installed on the pelletizing rollers, thereby cutting the material into particles of appropriate sizes. It is convenient and quick to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a cross-sectional schematic diagram of the material delivery pipe of the utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the compression component and the granulation component of the utility model.

[0024] In the figure: 1. Feeding bin; 2. Feeding pipe; 3. Guide bin; 4. Feeding dragon; 5. Carrying frame; 6. Discharging pipe; 7. Side plate; 8. Compression roller; 9. Baffle; 10. Support diagonal rod; 11. Slitting roller; 12. Pellet pressing roller; 13. Slitting ring; 14. Pellet pressing plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-3 A biofuel roller compression device comprises a feeding bin 1, a feeding pipe 2 for conveying materials is fixedly installed at the bottom of the feeding bin 1, a guide bin 3 for guiding materials is fixedly installed at one end of the feeding bin 1, the feeding bin 1, the feeding pipe 2 and the guide bin 3 are all fixedly installed on the top of a supporting frame 5, a feeding dragon 4 for conveying extruded materials is rotatably installed inside the feeding pipe 2, one end of the feeding dragon 4 passes through the feeding pipe 2 and is fixedly connected to the output end of the driving motor, and also comprises:

[0027] A compression component is arranged at the bottom of the guide bin 3 and is used to compress the material;

[0028] The granulation assembly is arranged on one side of the carrier 5 and is used for extruding and granulating the compressed material.

[0029] Furthermore, a discharge pipe 6 for discharging materials is fixedly installed at the bottom of the guide bin 3. Through the setting of the discharge pipe 6, the materials can be guided to between the two groups of compression rollers 8, which is more convenient for compressing the materials during use.

[0030] Furthermore, the compression assembly includes a side plate 7, a compression roller 8 and a baffle 9. The side plate 7 is fixedly installed on one side of the carrier frame 5. A compression roller 8 for extruding materials is rotatably installed between the two groups of side plates 7. Baffles 9 for blocking materials are fixedly installed on both sides of the compression roller 8. A section of the compression roller 8 passes through the side plate 7 and is fixedly connected to the output end of the compression motor. The other end of the compression roller 8 passes through the side plate 7 and is fixedly installed with a gear, and the two groups of gears are meshed. Through the setting of the compression assembly, when the material falls between the two groups of compression rollers 8 through the discharge pipe 6, the compression roller 8 is driven to rotate by the compression motor, and the meshing between the gears drives the two groups of compression rollers 8 to rotate together, thereby compressing the material, and through the cooperation of the baffle 9, material overflow can be avoided to affect the compression process, which is more convenient and practical when used.

[0031] Furthermore, the bottom of the side panels 7 corresponding to the side edges of the support frame 5 are fixedly provided with support diagonal rods 10 for strengthening support. Through the setting of the support diagonal rods 10, sufficient support can be provided for the side panels 7 during use, making the overall device more stable during operation.

[0032] Furthermore, the granulation assembly includes a slitting roller 11 and a granulation roller 12. A plurality of side panels 7 and supporting diagonal rods 10 are fixedly installed at equal intervals on the sides of the carrier frame 5 corresponding to the bottom of the compression assembly. The slitting roller 11 and the granulation roller 12 are rotatably installed inside the two groups of side panels 7. The ends of the slitting roller 11 and the granulation roller 12 are fixedly connected to the output end of the granulation motor, and the other ends of the slitting roller 11 and the granulation roller 12 are also fixedly installed with meshing gears.

[0033] Furthermore, a plurality of slitting ring pieces 13 for slitting are fixedly mounted at equal intervals on the slitting roller 11 .

[0034] Furthermore, a plurality of pelletizing plates 14 for pelletizing are equidistantly fixedly installed on the pelletizing roller 12. Through the arrangement of the pelletizing assembly, after the material is compressed by the compression roller 8, it will fall under the action of gravity. At this time, by starting the pelletizing motor, the slitting roller 11 and the pelletizing roller 12 are driven to rotate together. When the material passes through the two groups of stripping rollers 11, it will be cut into strips by a plurality of stripping ring pieces 13 fixedly installed on the stripping roller 11. After that, the strip-cut material will fall between the two groups of pelletizing rollers 12, and will be segmented by a plurality of pelletizing plates 14 fixedly installed on the pelletizing roller 12, thereby cutting the material into particles of appropriate sizes. It is convenient and quick to use.

[0035] Instructions

[0036] When it is necessary to process the material, first start the driving motor to drive the feeding dragon 4 to rotate inside the feeding pipe 2, and then put the material to be compressed into the feeding bin 1. At this time, the material will be transported to the inside of the guide bin 3 through the feeding pipe 2 as the feeding dragon 4 rotates. After being squeezed to a certain amount inside the guide bin 3, it will be discharged through the discharge pipe 6. When the material falls between the two groups of compression rollers 8 through the discharge pipe 6, the compression rollers 8 are driven to rotate by the compression motor, and the two groups of compression rollers 8 are driven to rotate together through the meshing between the gears, so as to compress the material, and the overflow of the material can be avoided by the cooperation of the baffle 9. Then the material will fall under the action of gravity, and the control is started at this time. The pelletizing motor drives the slitting roller 11 and the pelletizing roller 12 to rotate together. When the material passes through the two groups of slitting rollers 11, the material will be cut into strips by a plurality of slitting ring sheets 13 fixedly installed on the slitting roller 11. Then, the strip-cut material will fall between the two groups of pelletizing rollers 12, and will be segmented by a plurality of pelletizing plates 14 fixedly installed on the pelletizing roller 12. Thus, the material is cut into particles of appropriate size, thereby completing the processing. Through the mutual cooperation between the above structures, the device can compress the biofuel and pelletize it at the same time, thereby reducing the processing steps of the biofuel, saving processing time, and improving the processing efficiency of the biofuel, making it more practical.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A biofuel roller compression device, comprising a feeding bin (1), a feeding pipe (2) for conveying materials is fixedly installed at the bottom of the feeding bin (1), a guide bin (3) for guiding materials is fixedly installed at one end of the feeding bin (1), the feeding bin (1), the feeding pipe (2) and the guide bin (3) are all fixedly installed on the top of a supporting frame (5), a feeding dragon (4) for conveying extruded materials is rotatably installed inside the feeding pipe (2), one end of the feeding dragon (4) penetrates the feeding pipe (2) and is fixedly connected to the output end of a driving motor, characterized in that: Also includes: A compression component, which is arranged at the bottom of the guide bin (3) and is used to compress the material; A granulation component is arranged on one side of the carrier (5), and is used for extruding and granulating the compressed material.

2. A biofuel roller compression device according to claim 1, characterized in that: A discharge pipe (6) for discharging materials is fixedly mounted at the bottom of the guide bin (3).

3. The biofuel roller compression device according to claim 1, characterized in that: The compression assembly comprises a side plate (7), a compression roller (8) and a baffle (9); the side plate (7) is fixedly mounted on one side of the carrier frame (5); a compression roller (8) for extruding materials is rotatably mounted between two groups of the side plates (7); baffles (9) for blocking materials are fixedly mounted on both sides of the compression roller (8); a section of the compression roller (8) passes through the side plate (7) and is fixedly connected to the output end of the compression motor; the other end of the compression roller (8) passes through the side plate (7) and is fixedly mounted with a gear, and the two groups of gears are meshed with each other.

4. A biofuel roller compression device according to claim 3, characterized in that: The bottoms of the side plates (7) corresponding to the side edges of the support frame (5) are fixedly mounted with support diagonal rods (10) for strengthening support.

5. The biofuel roller compression device according to claim 3, characterized in that: The granulation assembly comprises a slitting roller (11) and a granulation roller (12); a plurality of side plates (7) and supporting inclined rods (10) are fixedly installed at equal intervals on the side of the carrier frame (5) corresponding to the bottom of the compression assembly; the slitting roller (11) and the granulation roller (12) are both rotatably installed inside the two groups of side plates (7); the ends of the slitting roller (11) and the granulation roller (12) are both fixedly connected to the output end of the granulation motor; and the other ends of the slitting roller (11) and the granulation roller (12) are also fixedly installed with meshing gears.

6. The biofuel roller compression device according to claim 5, characterized in that: A plurality of slitting ring pieces (13) for slitting are fixedly mounted at equal intervals on the slitting roller (11).

7. The biofuel roller compression device according to claim 5, characterized in that: A plurality of pelletizing plates (14) for pelletizing are fixedly mounted at equal intervals on the pelletizing roller (12).