Semi-automatic four-chip mounter

By designing a semi-automatic four-piece patching machine, the cardboard loading, hot adhesive adhesion and iron patching are automatically completed, solving the problems of unstable quality and low efficiency of iron patches caused by manual operation in the existing technology, and achieving a more efficient and accurate production process.

CN222858884UActive Publication Date: 2025-05-13DONGGUAN ZHONGHU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421873997.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-13
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During the production process of existing gift box strips, cardboard or strips are placed manually and iron sheets are glued, resulting in unstable quality and low efficiency of the iron sheets.

Method used

A semi-automatic four-piece patching machine is designed, including equipment brackets, conveying mechanisms, material discharge mechanisms and patching mechanisms, to realize the automated process of cardboard loading, hot adhesive adhesion and precise iron patching.

Benefits of technology

Improve production efficiency, reduce manual operation, ensure the consistency of the quality of the iron sheet, and improve the overall quality of the gift box.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222858884U_ABST
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Abstract

The utility model discloses a semi-automatic four-chip mounter, which comprises an equipment bracket, a conveying mechanism, a discharging mechanism and a chip mounting mechanism, the conveying mechanism comprises a shifting main plate and a paper pushing strip; the discharging mechanism comprises a discharging side plate and a paper separating lower pressing plate, and the lower end of the paper separating lower pressing plate and the upper end of the equipment support form a paperboard passage; the chip mounting mechanism comprises a chip mounting rack and a chip mounting plate, a chip mounting sliding block is mounted on the chip mounting rack, a chip mounting upper mold is fixed at the upper end of the chip mounting sliding block, and a chip mounting lower mold slides in the chip mounting sliding block. According to the semi-automatic four-piece pasting chip mounter, feeding is automatically carried out plate by plate through mechanical operation, iron pieces are precisely placed in hole sites after being subjected to hot glue adhesion one by one, the production efficiency is greatly improved through a flow-line-type technology, labor resources are reduced, and the quality of gift boxes is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gift box processing, in particular to a semi-automatic four-piece mounting machine. Background Art

[0002] Many gift box strips, such as cigarette box strips, require magnets during the production process to use magnetism to close the gift boxes. In the existing strip production process, cardboard or strips are manually placed, glued, and then the patches are affixed. In the semi-automatic process, the quality of the iron sheets is uneven and the efficiency is low. Utility Model Content

[0003] One purpose of the utility model is to provide a semi-automatic four-piece patch machine, which automatically loads cardboard or fencing strips, and then performs gluing and iron sheet pasting operations, thereby improving production capacity, high efficiency, and precise operation.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A semi-automatic four-chip placement machine, comprising an equipment support, a conveying mechanism, a material discharge mechanism and a patch mechanism;

[0006] The conveying mechanism includes a shifting main board and a paper pushing strip, wherein the shifting main board moves on the equipment bracket along the front-back direction, and the paper pushing strip is installed on the rear side of the shifting main board;

[0007] The unloading mechanism includes an unloading side plate and a paper separation lower pressing plate, wherein the paper separation lower pressing plate is located above the equipment bracket, the lower end of the paper separation lower pressing plate and the upper end of the equipment bracket form a paperboard passage, and the unloading side plates are located on both sides of the paper separation lower pressing plate;

[0008] The patch mechanism includes a patch placement rack and a patch mounting plate, the patch placement rack slides on the equipment bracket along the front-back direction, a patch slider is installed on the patch placement rack, a patch upper mold is fixed on the upper end of the patch slider, a patch lower mold slides inside the patch slider, the patch mounting plate moves along the left-right direction on the transverse slide rail of the patch placement rack, a patch cylinder is fixed on the patch mounting plate, and the driving end of the patch cylinder moves vertically and is connected to a ventilation column.

[0009] As a preferred technical solution, a first cylinder is provided on the shift main board, a driving end of the first cylinder is connected to a first profile along a vertical direction, a front paper separation block is fixed on the first profile, and a front end of the front paper separation block has an arc shape.

[0010] As a preferred technical solution, a second cylinder is provided at the rear end of the shift mainboard, a driving end of the second cylinder is connected to a second profile along a vertical direction, and the paper push strip is fixed on the second profile.

[0011] As a preferred technical solution, a paper separation fixing plate is provided at the rear end of the paper separation lower pressure plate, the upper end of the paper separation fixing plate is threadedly connected with a paper separation screw, the top of the paper separation screw is fixed with a paper separation handle, and the lower end of the paper separation screw is rotatably connected to the upper end of the paper separation lower pressure plate.

[0012] As a preferred technical solution, a sheet pushing cylinder and a lower mold pushing cylinder are installed on the patch placement rack, the driving end of the sheet pushing cylinder is connected to a sheet pushing rod, the sheet pushing rod is inserted into the patch upper mold, and the driving end of the lower mold pushing cylinder is connected to the patch lower mold.

[0013] As a preferred technical solution, a vibration plate is fixed to the upper end of the equipment bracket, and the vibration plate is connected to the upper end of the patch upper mold.

[0014] As a preferred technical solution, the device bracket is fixed with a patch slide rail along the front-to-back direction, and the patch slider slides on the patch slide rail.

[0015] As a preferred technical solution, a hot glue material trough is fixed between the conveying mechanism and the material discharge mechanism, and a hot glue roller is rotatably connected in the hot glue material trough.

[0016] As a preferred technical solution, a middle pressure bar is arranged above the shift main board, and the middle pressure bar is fixed on the equipment bracket.

[0017] As a preferred technical solution, a human-machine interface is installed on one side of the equipment bracket.

[0018] The beneficial effects of the utility model are: providing a semi-automatic four-piece placement machine, which can automatically load the materials one by one through mechanical operation, and accurately place the iron sheets into the holes after hot glue adhesion one by one. The flow-type process greatly improves production efficiency, reduces labor resources, and improves the quality of gift boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described in detail below based on the drawings and embodiments.

[0020] Figure 1 It is a schematic diagram of the overall structure of a semi-automatic four-chip placement machine described in an embodiment;

[0021] Figure 2 It is a structural schematic diagram of the discharge mechanism described in the embodiment;

[0022] Figure 3It is a structural schematic diagram of the conveying mechanism described in the embodiment;

[0023] Figure 4 It is a structural schematic diagram of the patch mechanism described in the embodiment;

[0024] Figure 5 It is a first partial structural diagram of the patch mechanism described in the embodiment;

[0025] Figure 6 It is a second partial structural diagram of the patch mechanism described in the embodiment.

[0026] Figures 1 to 6 middle:

[0027] 1. Equipment bracket;

[0028] 2. Material discharge mechanism; 201. Material discharge side plate; 202. Paper separation lower pressure plate; 203. Paper separation fixing plate; 204. Paper separation screw; 205. Paper separation handle;

[0029] 3. Conveying mechanism; 301. Shifting main board; 302. Paper pusher; 303. Middle pressure strip; 304. First cylinder; 305. First profile; 306. Front paper separation block; 307. Second cylinder; 308. Second profile;

[0030] 4. Patch mechanism; 401. Patch placement rack; 402. Patch mounting plate; 403. Patch slider; 404. Patch upper mold; 405. Patch lower mold; 406. Transverse slide rail; 407. Patch cylinder; 408. Ventilation column; 409. Patch push cylinder; 410. Patch push cylinder; 411. Patch push rod; 412. Vibration plate; 413. Patch slide rail; 414. Hot glue material tank; 415. Hot glue roller;

[0031] 5. Human-computer interface. DETAILED DESCRIPTION

[0032] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0033] like Figures 1 to 6 As shown, in this embodiment, a semi-automatic four-piece patch machine includes an equipment bracket 1, a conveying mechanism 3, a feeding mechanism 2 and a patch mechanism 4. The feeding mechanism 2 and the patch mechanism 4 are each a group, and iron sheets are pasted on four holes on the same cardboard (or surrounding strip, hereinafter uniformly referred to as cardboard). The first patch is the first hole position and the third hole position, and the second patch is the second hole position and the fourth hole position.

[0034] The feeding mechanism 2 includes a feeding side plate 201 and a paper separation lower pressure plate 202. The paper separation lower pressure plate 202 is located above the equipment bracket 1. The lower end of the paper separation lower pressure plate 202 and the upper end of the equipment bracket 1 form a cardboard passage. The feeding side plate 201 is located on both sides of the paper separation lower pressure plate 202. A paper separation fixing plate 203 is provided at the rear end of the paper separation lower pressure plate 202. The upper end of the paper separation fixing plate 203 is threadedly connected with a paper separation screw 204. A paper separation handle 205 is fixed to the top of the paper separation screw 204. The lower end of the paper separation screw 204 is rotatably connected to the upper end of the paper separation lower pressure plate 202.

[0035] The stacked cardboards are placed between the discharge side plates 201, and the paper separation handle 205 is twisted in front according to the thickness of the cardboards. The height of the paper separation lower pressure plate 202 is adjusted by the paper separation screw 204 to change the height of the cardboard passage to meet the requirements of a single cardboard passing through.

[0036] The conveying mechanism 3 includes a shift mainboard 301 and a paper push strip 302. The shift mainboard 301 moves on the equipment bracket 1 along the front and rear direction. The paper push strip 302 is installed on the rear side of the shift mainboard 301. A first cylinder 304 is arranged on the shift mainboard 301. The driving end of the first cylinder 304 is connected to the first profile 305 along the vertical direction. A front paper separation block 306 is fixed on the first profile 305. The front end of the front paper separation block 306 has an arc shape. A second cylinder 307 is arranged at the rear end of the shift mainboard 301. The driving end of the second cylinder 307 is connected to the second profile 308 along the vertical direction. The paper push strip 302 is fixed on the second profile 308. A middle pressure strip 303 is arranged above the shift mainboard 301. The middle pressure strip 303 is fixed on the equipment bracket 1.

[0037] The shift mainboard 301 slides back and forth on the equipment bracket 1 through the slide rail. When the mobile mainboard moves, the first cylinder 304 controls the first profile 305 to rise, and the front paper separation block 306 pushes the single cardboard from the feeding mechanism 2 into the patch mechanism 4. At the same time, the second cylinder 307 controls the second profile 308 to rise, and pushes the cardboard that has been patched by the patch mechanism 4 out of the equipment bracket 1. During the movement, the cardboard is pressed from the top by the middle pressure strip 303 to ensure translation.

[0038] The patch mechanism 4 includes a patch placement rack 401 and a patch mounting plate 402. The patch placement rack 401 slides on the device bracket 1 along the front-back direction. A patch slider 403 is installed on the patch placement rack 401. A patch upper mold 404 is fixed to the upper end of the patch slider 403. A patch lower mold 405 slides inside the patch slider 403. The patch mounting plate 402 moves along the left-right direction on the transverse slide rail 406 of the patch placement rack 401. A patch cylinder 407 is fixed on the patch mounting plate 402. The driving end of the patch cylinder 407 moves vertically and is connected to a ventilation column 408. It is equipped with a sheet pushing cylinder 409 and a lower mold pushing cylinder 410. The driving end of the sheet pushing cylinder 409 is connected to the sheet pushing rod 411, which is inserted into the patch upper mold 404. The driving end of the lower mold pushing cylinder 410 is connected to the patch lower mold 405. A vibration disk 412 is fixed to the upper end of the equipment bracket 1. The vibration disk 412 is connected to the upper end of the patch upper mold 404. The equipment bracket 1 is fixed with a patch slide rail 413 along the front and rear directions. The patch slider 403 slides on the patch slide rail 413. A hot glue trough 414 is fixed between the conveying mechanism 3 and the discharge mechanism 2, and a hot glue roller 415 is rotatably connected in the hot glue trough 414.

[0039] The patch slider 403 drives the patch placement rack 401 to move on the patch slide rail 413, so as to place iron sheets on the holes of the same cardboard, and place several iron sheets in the vibration plate 412. When patch is needed, the vibration plate 412 inputs the patch into the patch upper mold 404, and the push cylinder 409 moves the push rod 411 forward, and a single iron sheet is pushed from the patch upper mold 404 into the patch lower mold 405, and the lower mold push cylinder 410 pushes the patch lower mold 405 out of the patch slider 403. Under the action of the transverse slide rail 406, the ventilation column 408 moves to the top of the patch lower mold 405, and the patch cylinder 407 controls the ventilation column 408 to move downward to absorb the iron sheet, and then moves to the hot glue roller 415 in the hot glue material slot 414 on the transverse slide rail 406 to adhere glue, and finally put it down on the hole position of the cardboard to complete the patch action.

[0040] A human-machine interface 5 is installed on one side of the equipment support 1, and the human-machine interface 5 can control the above actions, all of which are manually set in advance.

[0041] It should be stated that the above-mentioned specific implementation methods are only preferred embodiments of the present utility model and the technical principles used. Within the technical scope disclosed by the present utility model, any changes or substitutions that can be easily thought of by technicians familiar with this technical field should be included in the protection scope of the present utility model.

Claims

1. A semi-automatic four-chip placement machine, characterized in that: It includes equipment support, conveying mechanism, material unloading mechanism and patch mechanism; The conveying mechanism includes a shifting main board and a paper pushing strip, wherein the shifting main board moves on the equipment bracket along the front-back direction, and the paper pushing strip is installed on the rear side of the shifting main board; The unloading mechanism includes an unloading side plate and a paper separation lower pressing plate, wherein the paper separation lower pressing plate is located above the equipment bracket, the lower end of the paper separation lower pressing plate and the upper end of the equipment bracket form a paperboard passage, and the unloading side plates are located on both sides of the paper separation lower pressing plate; The patch mechanism includes a patch placement rack and a patch mounting plate, the patch placement rack slides on the equipment bracket along the front-back direction, a patch slider is installed on the patch placement rack, a patch upper mold is fixed on the upper end of the patch slider, a patch lower mold slides inside the patch slider, the patch mounting plate moves on the transverse slide rail of the patch placement rack along the left-right direction, a patch cylinder is fixed on the patch mounting plate, and a driving end of the patch cylinder moves vertically and is connected to a ventilation column.

2. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A first cylinder is arranged on the shift main board, a driving end of the first cylinder is connected to a first profile along a vertical direction, a front paper separation block is fixed on the first profile, and a front end of the front paper separation block has an arc shape.

3. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A second cylinder is arranged at the rear end of the shift main board, a driving end of the second cylinder is connected to a second profile along a vertical direction, and the paper push strip is fixed on the second profile.

4. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A paper separation fixing plate is arranged at the rear end of the paper separation lower pressure plate, the upper end of the paper separation fixing plate is threadedly connected with a paper separation screw, the top of the paper separation screw is fixed with a paper separation handle, and the lower end of the paper separation screw is rotatably connected with the upper end of the paper separation lower pressure plate.

5. A semi-automatic four-chip placement machine according to claim 1, characterized in that: The patch placement rack is equipped with a push cylinder and a lower mold pushing cylinder, the driving end of the push cylinder is connected to a push rod, the push rod is inserted into the patch upper mold, and the driving end of the lower mold pushing cylinder is connected to the patch lower mold.

6. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A vibration plate is fixed to the upper end of the equipment support, and the vibration plate is communicated with the upper end of the patch upper mold.

7. A semi-automatic four-chip placement machine according to claim 1, characterized in that: The device bracket is fixed with a patch slide rail along the front-back direction, and the patch slider slides on the patch slide rail.

8. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A hot glue material tank is fixed between the conveying mechanism and the material discharge mechanism, and a hot glue roller is rotatably connected in the hot glue material tank.

9. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A middle pressure strip is arranged above the shift mainboard, and the middle pressure strip is fixed on the equipment bracket.

10. A semi-automatic four-chip placement machine according to claim 1, characterized in that: A human-machine interface is installed on one side of the equipment bracket.