Correcting device of belt conveyor

By designing a multifunctional belt conveyor correction device, using technical means such as telescopic push rods, lift cylinders and offset detectors, the problem that existing devices cannot adapt to different heights and angles is solved, and efficient belt deviation correction and stable conveyor operation is achieved.

CN222860350UActive Publication Date: 2025-05-13HAOYAN HUICHENG INTELLIGENT EQUIP MFG (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421909736.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-13
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing belt conveyor correction devices cannot adapt to conveyors of different heights and belt angles, resulting in a reduction in deviation correction efficiency and correction angle deviation, affecting the stable operation of the conveyor.

Method used

A belt conveyor correction device consisting of a correcting structure, a lifting structure, a support measuring structure and a rotating structure is designed. The height and angle of the correction roller are adjusted by telescopic push rod and lifting cylinder, and the precise deviation correction of the belt is achieved with the offset detector and the push cylinder.

Benefits of technology

The device can adapt to conveyors of different heights and belt angles, improve deviations in deviations, and enhance the stable operation and safety of the conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The belt conveyor correcting device is composed of a correcting structure, a lifting structure, a supporting and measuring structure and a rotating structure, the rotating structure is installed above the supporting and measuring structure, the lifting structure is installed above the rotating structure, the correcting structure is installed above the lifting structure, the belt conveyor correcting device is placed below a belt conveyor when used, and a telescopic push rod lifts a bearing plate upwards to a proper height; the lifting air cylinders jack up the outer ends of the side straightening rollers upwards, so that the side straightening rollers and the straightening rollers are attached to a conveyor belt, the deviation detector detects the deviation condition of the belt, the pushing air cylinders stretch out and draw back, the pushing plates are pushed to push the rotary supporting plates, the direction of the lower bearing plate is adjusted, and therefore the angles of the side straightening rollers and the straightening rollers are adjusted, and the belt is rectified. The height of the correcting roller can be adjusted, the correcting device adapts to various conveyors with different heights, the angle of the correcting roller can be adjusted, the correcting device adapts to belt angles of various conveyors with different specifications, deviation of the correcting angle can be reduced, and the correcting efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyor correction, in particular to a belt conveyor correction device. Background Art

[0002] Belt conveyor systems are used in almost all coal mines and coking coal washing production lines. In belt conveyors, the material landing point is not in the middle of the belt section; the head, tail, guide roller, intermediate frame, etc. are not installed correctly; the belt joint is not perpendicular to the belt centerline; the tension inside the belt is uneven; the roller is not flexible; the roller wear is inconsistent; there is material between the roller and the belt, etc., which can cause the belt to deviate. Belt deviation can cause material spillage, the belt conveyor cannot run at full load, and the belt is worn; it can cause accidents such as belt tearing and emergency stop. For example, a belt deviation correction device of the Chinese utility model with patent number CN218641768U cooperates with a roller and an arc track. When the roller frame rotates, the roller slides on the arc track. The roller and the support rod support the roller frame, increase the support points when the roller frame rotates, make the rotation of the roller frame more stable, and the roller cooperates with the arc track to share the force borne by the rotating shaft, so that the rotating shaft is not easy to deform and fail, and ensure the working effect of the device. Through the cooperation of the slot group and the slot, the rotating shaft can be directly placed in the slot, so that the rotating shaft is mounted on the side bracket and the connecting bracket. The slot group and the slot limit the rotation of the rotating shaft, the main roller and the auxiliary roller can rotate relative to the rotating shaft, and the installation of the main roller and the auxiliary roller is completed. When the main roller or the auxiliary roller is worn out and needs to be replaced, the rotating shaft can be directly taken out from the top of the slot for replacement, which greatly reduces the maintenance time and improves the work efficiency.

[0003] There are still some problems in the use of the above device. The device cannot adapt to the use of conveyors of various heights and conveyors whose conveying belt angles do not pass. The correction roller and the belt cannot fit tightly. At this time, the correction effect of the device is affected, reducing the correction efficiency and easily causing the correction angle to deviate, causing secondary damage to the conveyor. Utility Model Content

[0004] In view of the above existing technical problems, the utility model provides a belt conveyor correction device, which is characterized by comprising a correction structure, a lifting structure, a support and measurement structure, and a rotating structure. The rotating structure is installed above the supporting and measurement structure, the lifting structure is installed above the rotating structure, and the correction structure is installed above the lifting structure.

[0005] The support measurement structure is composed of an offset detector A, an offset detector B, a bottom plate, a side plate A, and a side plate B. The side plate A is installed on one side of the bottom plate, and the offset detector A is installed above the side plate A. The side plate B is installed on the other side of the bottom plate, and the offset detector B is installed above the side plate B.

[0006] The rotating structure is composed of a pushing cylinder A, a pushing cylinder B, a push plate A, a push plate B, a rotating support plate, a fixed shaft, and a fixing bolt. The fixed shaft is installed on the top of the bottom plate, the pushing cylinder A is installed on the inner side of the side plate A, the push plate A is installed on the top of the pushing cylinder A, the rotating support plate is installed on the side of the push plate A, the pushing cylinder B is installed on the inner side of the side plate B, the push plate B is installed on the top of the pushing cylinder B, the rotating support plate is installed on the side of the push plate B, the fixed shaft is passed through the hole in the middle of the rotating support plate, and the fixing bolt is installed on the top of the fixed shaft.

[0007] The lifting structure is composed of a telescopic push rod A, a telescopic push rod B, and a supporting plate B. The telescopic push rod A is installed above the side plate A, the telescopic push rod B is installed above the side plate B, the supporting plate B is installed above the telescopic push rod A and the telescopic push plate B, and the fixed shaft is installed below the supporting plate B.

[0008] The correction structure consists of a side correction roller A, a correction roller, a side correction roller B, a connecting shaft A, a connecting shaft B, a supporting seat, a lifting cylinder A, a lifting cylinder B, and a supporting plate A. The supporting plate A is installed above the telescopic push rod A and the telescopic push rod B. A lifting cylinder A is installed on one side above the supporting plate A. A connecting shaft A is installed above the supporting cylinder A. One end of the connecting shaft A is connected to the side correction roller A. The other end of the side correction roller A is installed on the supporting seat. The supporting seat is installed on the supporting plate A. A lifting cylinder B is installed on the other side above the supporting plate A. A connecting shaft B is installed above the lifting cylinder B. The side correction roller B is installed at one end of the connecting shaft B. A correction roller is installed on one side of the side correction roller B. A supporting seat is installed at each end of the correction roller, and the supporting seat is installed on the supporting plate A.

[0009] Beneficial effects of the utility model:

[0010] The utility model discloses a belt conveyor correction device, which is placed under the belt conveyor when in use; the telescopic push rod lifts the supporting plate upward to a suitable height; the lifting cylinder pushes the outer end of the side correction roller upward to make the side correction roller and the correction roller fit the conveyor belt; the deviation detector detects the deviation of the belt, pushes the cylinder to extend and retract, pushes the push plate to push the rotating support plate, adjusts the direction of the lower supporting plate, thereby adjusting the angles of the side correction roller and the correction roller, and corrects the deviation of the belt; the device can adjust the height of the correction roller to adapt to conveyors of various heights; and the angle of the correction roller can be adjusted to adapt to the belt angles of conveyors of various specifications, can reduce the deviation of the correction angle, and improve the correction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of the belt conveyor correction device of the utility model;

[0012] Figure 2 This is a partial structural schematic diagram of the belt conveyor correction device of the utility model;

[0013] As shown in the figure: 1. Side correction roller A, 2. Correction roller, 3. Side correction roller B, 4. Connecting shaft A, 5. Connecting shaft B, 6. Support seat, 7. Lifting cylinder A, 8. Lifting cylinder B, 9. Support plate A, 10. Telescopic push rod A, 11. Telescopic push rod B, 12. Support plate B, 13. Offset detector A, 14. Offset detector B, 15. Push cylinder A, 16. Push cylinder B, 17. Push plate A, 18. Push plate B, 19. Rotating support plate, 20. Fixed shaft, 21. Fixed bolt, 22. Bottom plate, 23. Side plate A, 24. Side plate B. DETAILED DESCRIPTION

[0014] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0016] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0017] Example 1

[0018] like Figure 1As shown, a side plate A23 is installed on one side of the bottom plate 22, an offset detector A13 is installed above the side plate A23, a side plate B24 is installed on the other side of the bottom plate 22, an offset detector B14 is installed above the side plate B24, a fixed shaft 20 is installed above the bottom plate 22, a pushing cylinder A15 is installed on the inside of the side plate A23, a push plate A17 is installed on the top of the pushing cylinder A15, a rotating support plate 19 is installed on the side of the push plate A17, a pushing cylinder B16 is installed on the inside of the side plate B24, a push plate B18 is installed on the top of the pushing cylinder B16, a rotating support plate 19 is installed on the side of the push plate B18, a fixed shaft 20 is passed through a hole in the middle of the rotating support plate 19, a fixing bolt 21 is installed on the top of the fixed shaft 20, a telescopic push rod A10 is installed above the side plate A23, and a telescopic push rod B1 is installed above the side plate B24 1. A supporting plate B12 is installed above the telescopic push rod A10 and the telescopic push plate B11, and a fixed shaft 20 is installed below the supporting plate B12. A supporting plate A9 is installed above the telescopic push rod A10 and the telescopic push rod B11. A lifting cylinder A7 is installed on one side above the supporting plate A0, and a connecting shaft A4 is installed above the supporting cylinder A7. One end of the connecting shaft A4 is connected to the side straightening roller A1, and the other end of the side straightening roller A1 is installed on the supporting seat 6. The supporting seat 6 is installed on the supporting plate A9. A lifting cylinder B8 is installed on the other side above the supporting plate A9, and a connecting shaft B5 is installed above the lifting cylinder B8. A side straightening roller B3 is installed on one side of the side straightening roller B3. A straightening roller 2 is installed. A supporting seat 6 is installed at each end of the straightening roller 2, and the supporting seat 6 is installed on the supporting plate A9.

[0019] Example 2

[0020] When using the utility model, the device is placed under the belt conveyor, and the telescopic push rod A10 and the telescopic push rod B11 lift the supporting plate A9 upward to a suitable height. The lifting cylinder A7 and the lifting cylinder B8 push up the outer ends of the side correction roller A1 and the outer ends of the side correction roller B3, so that the side correction roller A1, the correction roller 2, and the side correction roller B3 are in contact with the conveyor belt. The offset detector A13 and the offset detector B14 detect the offset of the belt, and the pushing cylinder A15 and the pushing cylinder B16 are extended and retracted, and the pushing plates A17 and B18 are pushed to push the rotating support plate 19, and the direction of the supporting plate B12 is adjusted, thereby adjusting the angles of the side correction roller A1, the correction roller 2, and the side correction roller B3 to correct the deviation of the belt.

[0021] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. Belt conveyor correction device, characterized by It consists of a deviation-correcting structure, a lifting structure, a supporting and measuring structure, and a rotating structure. The rotating structure is installed above the supporting and measuring structure, the lifting structure is installed above the rotating structure, and the deviation-correcting structure is installed above the lifting structure.

2. The belt conveyor correction device according to claim 1 is characterized in that The supporting measurement structure is composed of an offset detector A, an offset detector B, a base plate, a side plate A, and a side plate B. Side plate A is installed on one side of the base plate, and offset detector A is installed above side plate A. Side plate B is installed on the other side of the base plate, and offset detector B is installed above side plate B.

3. The belt conveyor correction device according to claim 2 is characterized in that The rotating structure consists of a pushing cylinder A, a pushing cylinder B, a push plate A, a push plate B, a rotating support plate, a fixed shaft and a fixing bolt. The fixed shaft is installed above the bottom plate, the pushing cylinder A is installed on the inner side of the side plate A, the push plate A is installed on the top of the pushing cylinder A, the rotating support plate is installed on the side of the push plate A, the pushing cylinder B is installed on the inner side of the side plate B, the push plate B is installed on the top of the pushing cylinder B, the rotating support plate is installed on the side of the push plate B, the fixed shaft passes through a hole in the middle of the rotating support plate, and the fixing bolt is installed on the top of the fixed shaft.

4. The belt conveyor correction device according to claim 2, characterized in that The lifting structure is composed of a telescopic push rod A, a telescopic push rod B, and a supporting plate B. The telescopic push rod A is installed above the side plate A, the telescopic push rod B is installed above the side plate B, the supporting plate B is installed above the telescopic push rod A and the telescopic push plate B, and a fixed shaft is installed below the supporting plate B.

5. The belt conveyor correction device according to claim 4, characterized in that The correction structure consists of a side correction roller A, a correction roller, a side correction roller B, a connecting shaft A, a connecting shaft B, a supporting seat, a lifting cylinder A, a lifting cylinder B, and a supporting plate A. The supporting plate A is installed above the telescopic push rod A and the telescopic push rod B. A lifting cylinder A is installed on one side above the supporting plate A. A connecting shaft A is installed above the lifting cylinder A. One end of the connecting shaft A is connected to the side correction roller A. The other end of the side correction roller A is installed on the supporting seat. The supporting seat is installed on the supporting plate A. A lifting cylinder B is installed on the other side above the supporting plate A. A connecting shaft B is installed above the lifting cylinder B. A side correction roller B is installed at one end of the connecting shaft B. A correction roller is installed on one side of the side correction roller B. A supporting seat is installed at each end of the correction roller.

Citation Information

Patent Citations

  • Belt deviation rectifying device

    CN218641768U