Stirrup stacking platform
By designing a mechanical lifting platform and limiting rod system for stirrup stacking, the problems of low stirrup transport efficiency and stacking safety hazards are solved, and efficient and safe stirrup transport is achieved.
Patent Information
- Application Number
- CN202420846881.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the prior art, stirrups have low transport efficiency before welding process and are prone to collapse during stacking, resulting in safety hazards.
A stirrup stacking platform is designed, and the uppermost stirrup is flush with the welding platform through mechanical lifting, and the stacking stirrups are limited through limiting poles, which is convenient for efficient transport of the conveyor robot or manual.
The transport efficiency of stirrups before and after the welding process is improved, the stacking of stirrups is avoided, and safety hazards are reduced.
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Figure CN222860573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reinforcement stacking auxiliary equipment, in particular to a stirrup stacking platform. Background Art
[0002] Box girder is a type of beam in bridge engineering, which is divided into single box and multiple boxes. It is hollow inside and has flanges on both sides of the upper part, similar to a box, hence the name. Box girders of reinforced concrete structures are divided into prefabricated box girders and cast-in-place box girders. Box girders prefabricated in an independent site can be erected in combination with a bridge erection machine after the lower project is completed, which can speed up the progress of the project and save construction time. Box girder stirrups are used to meet the shear strength of the oblique section and connect the main force-bearing reinforcement and the mixed reinforcement skeleton in the compression zone. Traditional stirrup production first uses a bending and cutting machine to bend the steel bars to obtain semi-finished stirrups, and then obtains finished stirrups by robot welding. During welding, the overlapping parts at both ends of the stirrups are completed in advance so that the axes of the two overlapping ends tend to be parallel, and then arc welding is used to weld the overlapping parts of the workpiece.
[0003] At present, in the stirrup welding stage, the transportation of semi-finished stirrups and finished stirrups before and after the welding robot is mainly to simply stack the stirrups on the stacking platform for lifting, and directly lift one end of the stacking platform when unloading, and the semi-finished stirrups are scattered on the work surface, and then transported to the welding work platform by a handling robot or manually, so that the welding robot can weld, and then the finished stirrups are transported to the stacking platform by a handling robot or manually for re-stacking. Since stirrups are used in large quantities and are very heavy in reinforced concrete structures, the method of manually lifting stirrups for stacking and unstacking is not only time-consuming and labor-intensive, but also the heavy steel bars make it easy for workers to get injured during the lifting process. The method of unstacking and stacking by handling robots causes safety problems because the stirrups are easily collapsed when stacked too high. Utility Model Content
[0004] The problem to be solved by the utility model is to provide a stirrup stacking platform in view of the above-mentioned deficiencies existing in the prior art, which drives the uppermost layer of stirrups to be flush with the inlet and outlet ends of the welding platform by means of mechanical lifting, and limits the stacked stirrups in the circumferential direction by means of limiting rods, so that a handling robot can transfer the uppermost layer of stirrups to the welding work platform, which has the advantages of improving the transportation efficiency of stirrups before and after the welding process, avoiding the collapse of the stirrup stack, and reducing safety hazards.
[0005] The above utility model object of the utility model is achieved through the following technical solutions:
[0006] A stirrup stacking platform comprises a frame, a lifting drive member arranged on the frame, a stirrup support plate arranged at the output end of the lifting drive member, a plurality of binding openings opened on the stirrup support plate, a plurality of mounting holes opened on the frame and arranged below the stirrup support plate, and a plurality of limiting rods respectively slidably penetrated through the binding openings and plugged into the mounting holes, wherein the stirrups on the stirrup support plate are circumferentially limited by the limiting rods and can be slid and disengaged along the length direction of the limiting rods.
[0007] By adopting the above technical solution, the stirrup stacking platform can be arranged at the feeding end and the discharging end of the welding platform. When loading, the semi-finished stirrups that have been simply stacked are first lifted to the top of the stirrup stacking platform, and slide downward and stacked on the stirrup platform in the manner that the circumferential inner wall and / or the circumferential inner wall of the stirrups hit these limit rods. Then the lifting drive drives the stirrup platform to rise at a fixed point so that the top layer of semi-finished stirrups is flush with the feeding and discharging ends of the welding work platform, which is convenient for the handling robot to transfer the semi-finished stirrups to the welding work platform along the same path. If it is handled manually, it is only necessary to push the semi-finished stirrups horizontally onto the welding work platform, which is beneficial to improve the transportation efficiency of the stirrups before the welding process; when unloading, the lifting drive drives the stirrup platform to descend at a fixed point. , so that a gap approximately equal to the thickness of the stirrups is reserved between the top layer of finished stirrups and the inlet and outlet ends of the welding work platform, and then the finished stirrups are transferred to the top of the stirrup platform by the handling robot, and slide downward and stacked on the top layer of finished stirrups in the manner that the circumferential inner wall and / or the circumferential inner wall of the stirrups hit these limit rods. If they are handled manually, it is only necessary to push the finished stirrups horizontally onto the top layer of finished stirrups, which is beneficial to improving the transportation efficiency of the stirrups after the welding process; in addition, these limit rods are determined on these mounting holes according to the circumferential shape of the stirrups, have good flexibility, and cooperate with the sliding penetration of the binding mouth, which does not affect the lifting and lowering of the stirrup support plate, and is convenient for locating the position of the top layer of steel bars, avoiding the collapse of the stirrup stack, and is beneficial to reducing safety hazards.
[0008] The utility model is further configured as follows: the lifting drive member is configured as a screw-type linear module.
[0009] By adopting the above technical solution, the fixed-point lifting and lowering of the stirrup support plate can be achieved.
[0010] The utility model is further configured as follows: two lifting drive members are provided and are symmetrically arranged on both sides of the stirrup support plate.
[0011] The adoption of the above technical solution is helpful to improve the lifting stability of the stirrup support plate.
[0012] The utility model is further configured as follows: a gap exists between at least one inner wall of the binding opening and the stirrups on the stirrup support plate.
[0013] By adopting the above technical solution, it is convenient for workers to pass the binding wire through the gap to tie and untie the stirrups.
[0014] The utility model is further configured such that the orthographic projections of the binding openings and the installation openings in the vertical direction overlap respectively.
[0015] By adopting the above technical solution, the bottom end of the limiting rod can pass through.
[0016] The utility model is further configured to include: a plurality of mounting grooves opened on the frame and connected to the mounting holes, and a limiting piece arranged on the limiting rod and plugged into the mounting groove.
[0017] By adopting the above technical solution, the limit rod can be prevented from twisting and shaking easily.
[0018] The utility model is further configured as follows: these mounting grooves are respectively configured as a first mounting groove connected to a single mounting hole, and a second mounting groove connected to two adjacent mounting holes; the limiting plates are respectively configured as a first limiting plate arranged on a single limiting rod and plugged into the first mounting groove, and a second limiting plate arranged between two adjacent limiting rods and plugged into the second mounting groove; the single limiting rod on the first limiting plate is arranged relative to the circumferential outer wall or circumferential inner wall of the stirrups on the stirrup support plate, and the two adjacent limiting rods on the second limiting plate are respectively arranged relative to the circumferential outer wall and circumferential inner wall of the stirrups on the stirrup support plate.
[0019] By adopting the above technical solution, the limiting method of the limit rod on the stirrups can be divided into single-rod single-side limiting and double-rod double-side limiting, and the position and number of the limit rods can be flexibly arranged according to the shape of the stirrups.
[0020] The utility model is further configured to include a blocking piece which is arranged on the limiting rod and abuts against the surface of the frame.
[0021] By adopting the above technical solution, the limit rod can be prevented from shaking easily.
[0022] The utility model is further configured as follows: the top end of the limit rod is inclined to form a guide rod.
[0023] By adopting the above technical solution, the guide rod is used to guide the stirrup to slide along the guide rod to the limit rod body and then fall onto the stirrup platform.
[0024] The utility model is further configured as follows: the limiting rod is configured as a round tube.
[0025] By adopting the above technical solution, the contact area with the stirrups can be reduced while playing a limiting role, thereby avoiding wear of the stirrups.
[0026] To sum up, the beneficial technical effect of the utility model is: the top layer of stirrups is driven to be flush with the feed and discharge ends of the welding platform by mechanical lifting, and the stacked stirrups are limited in the circumferential direction by limiting rods, so that the handling robot can transfer the top layer of stirrups to the welding work platform, which has the advantages of improving the transportation efficiency of stirrups before and after the welding process, avoiding the collapse of the stirrup stack, and reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a stirrup stacking platform of the utility model.
[0028] Figure 2 It is a schematic diagram of the connection relationship between the frame and the limit assembly of the utility model.
[0029] Figure 3 It is a partial structural schematic diagram of the limiting component of the utility model.
[0030] In the figure, 1, frame; 2, lifting drive member; 3, stirrup support plate; 4, binding mouth; 5, limit assembly; 51, mounting hole; 521, first mounting slot; 522, second mounting slot; 53, limit rod; 54, baffle; 551, first limit plate; 552, second limit plate; 56, guide rod. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, objectives and functions achieved by the present invention clearer and easier to understand, the present invention is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0032] Reference Figure 1 , is a stirrup stacking platform disclosed in the utility model, comprising a frame 1, a pair of lifting drive members 2 symmetrically arranged on the frame 1, a stirrup support plate 3 arranged between the output ends of the pair of lifting drive members 2, four binding openings 4 opened on the stirrup support plate 3, and four limit components 5 detachably connected to the frame 1. Among them, the lifting drive member 2 is set as a screw-type linear module, these limit components 5 slide through the binding openings 4, and are installed and detached on the frame 1 by sliding and plugging. The stirrups on the stirrup support plate 3 are circumferentially limited by these limit components 5 and can be slid and detached along the length direction of the limit rod 53. In addition, in order to facilitate the binding and unbinding of the stirrups after stacking, there is a gap between at least one inner wall of the binding opening 4 and the stirrups on the stirrup support plate 3, so that the staff can pass the binding wire through the gap to bind and unbind the stirrups.
[0033] Reference Figure 2 and Figure 3The limiting assembly 5 includes a plurality of mounting holes 51 opened on the frame 1 and arranged below the stirrup support plate 3, a plurality of mounting grooves opened on the frame 1 and connected to the mounting holes 51, a plurality of limiting rods 53 respectively slidably penetrated through the binding openings 4 and plugged into the mounting holes 51, a blocking piece 54 arranged on the limiting rod 53 and abutting against the surface of the frame 1, and a limiting piece arranged on the limiting rod 53 and plugged into the mounting groove. Among them, the vertical projections of these binding openings 4 and the mounting openings overlap respectively, and the limiting rod 53 is set as a round tube so that the bottom end of the limiting rod 53 can pass through. In addition, the top end of the limiting rod 53 is inclined to form a guide rod 56, which is used to guide the stirrups to slide along the guide rod 56 to the main body of the limiting rod 53, and then fall onto the stirrup platform.
[0034] These mounting grooves are respectively arranged as a first mounting groove 521 connected to a single mounting hole 51, and a second mounting groove 522 connected to two adjacent mounting holes 51; the limiting pieces are respectively arranged as a first limiting piece 551 arranged on a single limiting rod 53 and plugged into the first mounting groove 521, and a second limiting piece 552 arranged between two adjacent limiting rods 53 and plugged into the second mounting groove 522; the single limiting rod 53 on the first limiting piece 551 is arranged relative to the circumferential outer wall or circumferential inner wall of the stirrups on the stirrup support plate 3, and the two adjacent limiting rods 53 on the second limiting piece 552 are respectively arranged relative to the circumferential outer wall and circumferential inner wall of the stirrups on the stirrup support plate 3. The limiting modes of the limiting rod 53 on the stirrups can be divided into single-rod single-side limiting and double-rod double-side limiting, and the position and quantity of the limiting rod 53 can be flexibly arranged according to the shape of the stirrups.
[0035] The implementation principle of this embodiment is that the stirrup stacking platform can be arranged at the feeding end and the discharging end of the welding platform. When loading, the semi-finished stirrups that have been simply stacked are first lifted to the top of the stirrup stacking platform, and in the manner that the circumferential inner wall and / or the circumferential inner wall of the stirrups hit these limit rods 53, they slide downward and are stacked on the stirrup platform, and then the lifting drive 2 drives the stirrup platform to rise at a fixed point, so that the top layer of semi-finished stirrups is flush with the feeding and discharging end of the welding work platform, so that the handling robot can transfer the semi-finished stirrups to the welding work platform along the same path. If it is manually handled, it only needs to push the semi-finished stirrups horizontally to the welding work platform, which is conducive to improving the transportation efficiency of the stirrups before the welding process. When unloading, the lifting drive 2 drives the stirrup platform to descend at a fixed point, so that the top layer of finished stirrups and the inlet and outlet ends of the welding platform reserve a gap similar to the thickness of the stirrups, and then the finished stirrups are transferred to the top of the stirrup platform by the handling robot, and in the manner that the circumferential inner wall and / or the circumferential inner wall of the stirrups are against these limit rods 53, they slide downward and stack on the top layer of finished stirrups. If they are handled manually, they only need to push the finished stirrups horizontally to the top layer of finished stirrups, which is conducive to improving the transportation efficiency of the stirrups after the welding process. In addition, these limit rods 53 are determined on these mounting holes 51 according to the circumferential shape of the stirrups, have good flexibility, and cooperate with the sliding penetration of the binding mouth 4, which does not affect the lifting and lowering of the stirrup support plate 3, and is convenient for locating the position of the top layer of steel bars, avoiding the collapse of the stirrup stack, and is conducive to reducing safety hazards.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A stirrup stacking platform, characterized in that: The invention comprises a frame (1), a lifting drive member (2) arranged on the frame (1), a stirrup support plate (3) arranged at the output end of the lifting drive member (2), a plurality of binding openings (4) opened on the stirrup support plate (3), a plurality of mounting holes (51) opened on the frame (1) and arranged below the stirrup support plate (3), and a plurality of limiting rods (53) respectively slidably penetrated through the binding openings (4) and plugged into the mounting holes (51); the stirrups on the stirrup support plate (3) are circumferentially limited by the limiting rods (53) and can be slidably disengaged along the length direction of the limiting rods (53).
2. A stirrup stacking platform according to claim 1, characterized in that: The lifting drive component (2) is configured as a screw-type linear module.
3. A stirrup stacking platform according to claim 2, characterized in that: The lifting drive members (2) are provided with two and are symmetrically arranged on both sides of the stirrup support plate (3).
4. The stirrup stacking platform according to claim 1, characterized in that: There is a gap between at least one inner wall of the binding opening (4) and the stirrups on the stirrup support plate (3).
5. The stirrup stacking platform according to claim 1, characterized in that: The orthographic projections of these binding openings (4) and the installation openings in the vertical direction overlap respectively.
6. The stirrup stacking platform according to claim 1, characterized in that: It also comprises a plurality of mounting grooves which are opened on the frame (1) and connected to the mounting holes (51), and a limiting piece which is arranged on the limiting rod (53) and plugged into the mounting grooves.
7. A stirrup stacking platform according to claim 6, characterized in that: These mounting grooves are respectively arranged as a first mounting groove (521) connected to a single mounting hole (51), and a second mounting groove (522) connected to two adjacent mounting holes (51); the limiting plates are respectively arranged as a first limiting plate (551) arranged on a single limiting rod (53) and plugged into the first mounting groove (521), and a second limiting plate (552) arranged between two adjacent limiting rods (53) and plugged into the second mounting groove (522); the single limiting rod (53) on the first limiting plate (551) is arranged relative to the circumferential outer wall or the circumferential inner wall of the stirrups on the stirrup support plate (3), and the two adjacent limiting rods (53) on the second limiting plate (552) are respectively arranged relative to the circumferential outer wall and the circumferential inner wall of the stirrups on the stirrup support plate (3).
8. The stirrup stacking platform according to claim 1, characterized in that: It also includes a blocking piece (54) which is arranged on the limiting rod (53) and abuts against the surface of the frame (1).
9. The stirrup stacking platform according to claim 1, characterized in that: The top end of the limiting rod (53) is inclined and forms a guide rod (56).
10. The stirrup stacking platform according to claim 1, characterized in that: The limiting rod (53) is configured as a round tube.