Aluminum sheet calendaring and conveying mechanism
By adopting the hollow structure conveying cylinder and suction hole technology, combined with the air pump and return pipe, the problems of aluminum plate scratches, low transmission efficiency and uneven heat treatment in the traditional aluminum sheet calendering conveying mechanism are solved, and a more efficient, stable and environmentally friendly conveying process is achieved.
Patent Information
- Application Number
- CN202420877563.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The traditional aluminum sheet calendering conveying mechanism has problems such as direct contact between the aluminum sheet surface and the roller, resulting in scratches, low transmission efficiency, large space occupation and uneven heat treatment.
The conveying cylinder adopts a hollow structure, with a densely opened suction hole on the surface, which drives the conveying cylinder to rotate through the driving device, and uses the pump to generate negative pressure to absorb the aluminum plate to avoid slippage and scratches. At the same time, the hot gas is returned through the reflux tube to save energy and be environmentally friendly.
It improves the stability and efficiency of aluminum sheet transmission, reduces scratches and heat waste, simplifies the structure, and improves the convenience and versatility of use.
Smart Images

Figure CN222860658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to an aluminum sheet rolling transmission mechanism. Background Art
[0002] Due to the characteristics of aluminum such as light weight, high strength, weather resistance, good formability and recyclability, aluminum is widely used in the automotive industry, home appliances and construction industry. In these fields, there is a great demand for aluminum with complex shapes and high strength, especially aluminum plates rolled into rectangular plates from aluminum ingots are widely used in the field of home appliances, such as evaporators. Aluminum plates are divided into thin plates below 10 mm and medium and thick plates above 10 mm according to their thickness. Aluminum plates need to undergo aging heat treatment after extrusion molding to obtain better mechanical properties.
[0003] After searching, it was found that the publication number is CN114277240B, and the name is an aluminum sheet rolling conveying mechanism and a heating furnace using the mechanism. The application proposes that during the conveying and rolling heat treatment process of aluminum sheets, the traditional method is usually to use rollers for conveying, and workers place the aluminum sheets flat on the rollers one by one. Since the surface of the aluminum sheet is in direct contact with the rollers, the roller speed is not synchronized with the running speed of the aluminum sheet, and friction is generated between the two, which can easily scratch the surface of the aluminum sheet and affect the product quality. In addition, the width of the aluminum sheet is usually 200 to 600 mm. For a heating furnace with a length of 10 m, only 5 aluminum sheets can be conveyed at a time. The flat conveying of the aluminum sheet occupies a large space, has low work efficiency, and is labor-intensive. The labor intensity is high, especially for thin plates with a thickness of less than 10mm. Due to their small mass and light weight, the aging heating is prone to uneven heating and deformation, which affects the quality of the aluminum plate. By arranging a support frame and a conveying roller above the base, a rotating shaft is installed at equal intervals in the middle of the support frame. The rolling of the rotating shaft can directly roll and convey the aluminum plate with a certain thickness and length, and a rotating groove is opened in the middle of the rotating shaft and a clamping block is installed. The rotating shaft and the clamping block are connected by a spring, which is convenient for driving the clamping block to rotate synchronously during the rotation of the rotating shaft, thereby driving the aluminum plate clamped in the middle of the clamping block to transmit downward, ensuring the stability of the aluminum plate during the transmission process, and the clamping block The blocks are symmetrically installed in groups inside the rotating groove, and the clamping blocks on the upper and lower sides only contact the upper and lower sides of the aluminum plate to avoid scratching and damage to the surface of the aluminum plate, fix the aluminum plate, and prevent the aluminum plate from tilting and falling during the transmission process. At the same time, by separating the support frame into a first side plate, a second side plate and a third side plate, and connecting the first side plate, the second side plate and the third side plate through a first connecting frame, a second connecting frame and a bracket, it is convenient to adjust the interval height between the first side plate, the second side plate and the third side plate evenly and synchronously during the telescopic deformation of the bracket, and it is convenient to adjust the height of the aluminum plate transmitted by the support frame, so as to adapt to the transmission and processing of aluminum plates of different heights, increase the installation The transmission of the device is stable and diverse. In addition, by stacking three rows of rotating shafts at equal intervals on the support frame and connecting them through gears, belts and chains, it is convenient to rotate the rotating shafts connected inside the first side panel and the third side panel, and the aluminum plates on the upper and lower sides of the rotating shaft on the second side panel are connected to drive the aluminum plates on the upper and lower sides of the second side panel to be transmitted to both sides, thereby improving the transmission efficiency of the aluminum plates and facilitating fast and efficient processing of the device. However, this application uses clamps to clamp the aluminum sheets. The width of the aluminum sheets varies and may not be universal. In addition, its structure is relatively complicated and the spacing needs to be frequently adjusted to match the use of aluminum sheets of different thicknesses. It is relatively troublesome and can be further improved.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides an aluminum sheet rolling conveying mechanism, which has the advantages of simple structure, easy use and high working efficiency, thereby solving the problems in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] In order to achieve the above advantages of simple structure, convenient use and high working efficiency, the specific technical solutions adopted by the utility model are as follows:
[0009] A rolling conveying mechanism for aluminum sheets comprises a conveying cylinder, a first mounting frame and a second mounting frame, a conveying cylinder is arranged between the first mounting frame and the second mounting frame, a suction hole is opened on the surface of the conveying cylinder, and an end shaft is fixedly connected to one end of the conveying cylinder, the end shaft passes through the second mounting frame and is rotatably connected to the second mounting frame, and the other end of the end shaft is located on the outside of the second mounting frame and is fixedly sleeved with a synchronous wheel, and the synchronous wheels are connected by a synchronous belt, the other end of the conveying cylinder is through-connected with an axle tube, and the axle tube passes through the first mounting frame and is rotatably connected to the first mounting frame, and the other end of the axle tube is rotatably connected to an exhaust pipe through an air rotary connector, the other end of the exhaust pipe is through-connected with an air collecting pipe, and one end of the air collecting pipe is through-connected with an exhaust pump.
[0010] Furthermore, the exhaust end of the vacuum pump is connected through a reflux pipe.
[0011] Furthermore, there are multiple conveying cylinders distributed at equal intervals.
[0012] Furthermore, a plurality of the suction holes are densely and evenly arranged.
[0013] Furthermore, the synchronous belts of the two adjacent synchronous wheels are arranged in a staggered manner.
[0014] Furthermore, the conveying cylinder is a hollow metal thick-walled cylinder.
[0015] Furthermore, the shaft tube, the end shaft and the conveying cylinder are coaxially arranged.
[0016] Furthermore, the conveying cylinder is used in conjunction with a driving device, and an output end of the driving device is connected to an outermost synchronous wheel through a synchronous belt.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides an aluminum sheet rolling conveying mechanism, which has the following beneficial effects:
[0019] (1) The utility model adopts a conveying cylinder, which is a hollow structure with suction holes densely opened on the surface. When the aluminum sheet is conveyed, the aluminum sheet is placed on the top surface of the conveying cylinder. The conveying cylinder rotates under the drive of the driving device and conveys synchronously through the synchronous belt and the synchronous wheel. When the conveying is in progress, the vacuum pump is started to extract the air inside the conveying cylinder through the air collecting pipe and the vacuum pipe, so that the suction holes are in a negative pressure state, which can briefly suck the aluminum sheet when it contacts the aluminum sheet, thereby avoiding slipping and reducing the occurrence of scratches. At the same time, as the conveying cylinder rotates, the suction holes gradually separate from the aluminum sheet, releasing the aluminum sheet, thereby improving the conveying stability and efficiency. The structure is very simple, installation and use are more convenient, and versatility is also stronger.
[0020] (2) The utility model adopts a reflux pipe, the other end of which is connected to the furnace body used for rolling the aluminum sheet. The hot air extracted from the exhaust pipe flows back into the furnace body through the reflux pipe, thus avoiding heat loss and waste, and being more energy-saving and environmentally friendly. At the same time, the device can be arranged in multiple layers, and the layer height between the multiple layers is greater than the maximum thickness of the aluminum sheet, thus eliminating the height adjustment mechanism and the trouble of frequent height adjustment, thereby improving the transmission efficiency and convenience of the aluminum sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of an aluminum sheet rolling conveying mechanism proposed by the utility model;
[0023] Figure 2 It is a structural schematic diagram of the transmission cylinder proposed by the utility model;
[0024] Figure 3 It is an enlarged view of the A node of an aluminum sheet rolling conveying mechanism proposed by the utility model;
[0025] Figure 4 It is an enlarged view of the B node of an aluminum sheet rolling conveying mechanism proposed by the utility model.
[0026] In the figure:
[0027] 1. Conveying cylinder; 2. First mounting frame; 3. Second mounting frame; 4. End shaft; 5. Synchronous wheel; 6. Synchronous belt; 7. Suction hole; 8. Shaft tube; 9. Gas rotary connector; 10. Exhaust pipe; 11. Gas collecting pipe; 12. Exhaust pump; 13. Reflux pipe. DETAILED DESCRIPTION
[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0029] According to an embodiment of the utility model, a rolling conveying mechanism for aluminum sheets is provided.
[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4 As shown, according to an embodiment of the utility model, an aluminum sheet rolling conveying mechanism comprises a conveying drum 1, a first mounting frame 2 and a second mounting frame 3, wherein the conveying drum 1 is arranged between the first mounting frame 2 and the second mounting frame 3, and a suction hole 7 is provided on the surface of the conveying drum 1, wherein a plurality of suction holes 7 are densely and evenly provided, and the aperture of the suction hole 7 is not greater than 5 mm, and an end shaft 4 is fixedly connected to one end of the conveying drum 1, the end shaft 4 passes through the second mounting frame 3 and is rotatably connected to the second mounting frame 3, the end shaft 4 is rotatably connected to the second mounting frame 3 through a bearing, and the other end of the end shaft 4 is located on the outside of the second mounting frame 3 and is fixedly sleeved with a synchronous wheel 5, and the synchronous wheels 5 are connected through a synchronous belt 6, and the other end of the conveying drum 1 is through-connected with a shaft tube 8, and the shaft tube 8 passes through the first mounting frame 2 and is rotatably connected to the first mounting frame 2, the shaft tube 8 is rotatably connected to the first mounting frame 2 through a bearing, and the other end of the shaft tube 8 is connected by a pneumatic rotating connection The connector 9 is rotatably connected with an exhaust pipe 10, and the other end of the exhaust pipe 10 is connected with an air collecting pipe 11, and one end of the air collecting pipe 11 is connected with an exhaust pump 12. The conveying cylinder 1 is a hollow structure with suction holes 7 densely opened on the surface. When the aluminum sheet is conveyed, the aluminum sheet is placed on the top surface of the conveying cylinder 1, and the conveying cylinder 1 rotates under the drive of the driving device and is synchronously conveyed by the synchronous belt 6 and the synchronous wheel 5. When the conveying is in progress, the exhaust pump 12 is started, and the air inside the conveying cylinder 1 is extracted through the air collecting pipe 11 and the exhaust pipe 10, so that the suction hole 7 is in a negative pressure state, which can briefly suck the aluminum sheet when it contacts the aluminum sheet, thereby avoiding slipping and reducing the occurrence of scratches. At the same time, as the conveying cylinder 1 rotates, the suction hole 7 gradually separates from the aluminum sheet, releasing the aluminum sheet, thereby improving the conveying stability and efficiency. The structure is very simple, and it is more convenient to install and use, and has stronger versatility.
[0031] In one embodiment, the exhaust end of the vacuum pump 12 is connected to a return pipe 13, and the other end of the return pipe 13 is connected to a furnace body used for rolling the aluminum sheet. The hot air extracted by the vacuum pipe 10 flows back into the furnace body through the return pipe 13, thereby avoiding heat loss and waste, and being more energy-saving and environmentally friendly. At the same time, the device can be arranged in multiple layers, and the layer height between the multiple layers is greater than the maximum thickness of the aluminum sheet, thereby eliminating the trouble of the height adjustment mechanism and frequent height adjustment, thereby improving the transmission efficiency and convenience of the aluminum sheet.
[0032] In one embodiment, a plurality of conveying cylinders 1 are distributed at equal intervals, and the interval between the conveying cylinders 1 is less than 5 mm, so as to improve the stability of conveying.
[0033] In one embodiment, the synchronous belts 6 of two adjacent synchronous wheels 5 are arranged in a staggered manner to facilitate drive connection.
[0034] In one embodiment, the conveying cylinder 1 is a hollow metal thick-walled cylinder to improve the bearing capacity and avoid deformation.
[0035] In one embodiment, the shaft tube 8, the end shaft 4 and the conveying cylinder 1 are coaxially arranged to improve the stability of rotation.
[0036] In one embodiment, the conveying cylinder 1 is used in conjunction with a driving device, and the output end of the driving device is connected to the outermost synchronous wheel 5 through a synchronous belt 6, which is a common driving structure in the art and is not shown in detail in the figure.
[0037] Working principle:
[0038] The conveying cylinder 1 is a hollow structure, and suction holes 7 are densely opened on the surface. When the aluminum sheet is conveyed, the aluminum sheet is placed on the top surface of the conveying cylinder 1. The conveying cylinder 1 rotates under the drive of the driving device and conveys synchronously through the synchronous belt 6 and the synchronous wheel 5. During the conveying, the vacuum pump 12 is started, and the air inside the conveying cylinder 1 is extracted through the air collecting pipe 11 and the vacuum pipe 10, so that the suction holes 7 are in a negative pressure state, which can temporarily suck the aluminum sheet when it contacts the aluminum sheet, thereby avoiding the slipping phenomenon and reducing the generation of scratches. At the same time, as the conveying cylinder 1 rotates, the suction holes 7 are gradually It gradually separates from the aluminum sheet and releases the aluminum sheet, thereby improving the transmission stability and efficiency. The structure is very simple, and it is more convenient to install and use, and has stronger versatility. At the same time, the other end of the reflux pipe 13 is connected to the furnace body used for aluminum sheet rolling, and the hot air extracted by the exhaust pipe 10 flows back into the furnace body through the reflux pipe 13, avoiding heat loss and waste, and being more energy-saving and environmentally friendly. At the same time, the device can be arranged in multiple layers, and the layer height between the multiple layers is greater than the maximum thickness of the aluminum sheet, eliminating the height adjustment mechanism and the trouble of frequent height adjustment, thereby improving the transmission efficiency and convenience of the aluminum sheet.
[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An aluminum sheet rolling conveying mechanism, characterized in that: The invention comprises a conveying cylinder (1), a first mounting frame (2) and a second mounting frame (3), wherein the conveying cylinder (1) is arranged between the first mounting frame (2) and the second mounting frame (3), and a suction hole (7) is provided on the surface of the conveying cylinder (1), and one end of the conveying cylinder (1) is fixedly connected to an end shaft (4), the end shaft (4) passes through the second mounting frame (3) and is rotatably connected to the second mounting frame (3), and the other end of the end shaft (4) is located outside the second mounting frame (3) and is fixedly sleeved with a synchronous wheel (5) , and the synchronous wheels (5) are connected by a synchronous belt (6); the other end of the transmission cylinder (1) is connected to a shaft tube (8), and the shaft tube (8) passes through the first mounting frame (2) and is rotatably connected to the first mounting frame (2); the other end of the shaft tube (8) is connected to an exhaust pipe (10) through a gas rotary connector (9) for rotation; the other end of the exhaust pipe (10) is connected to an air collecting pipe (11), and one end of the air collecting pipe (11) is connected to an exhaust pump (12).
2. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: The exhaust end of the air pump (12) is connected through a return pipe (13).
3. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: A plurality of the conveying cylinders (1) are distributed at equal intervals.
4. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: A plurality of suction holes (7) are densely and evenly arranged.
5. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: The synchronous belts (6) of two adjacent synchronous wheels (5) are arranged in a staggered manner.
6. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: The conveying cylinder (1) is a hollow metal thick-walled cylinder.
7. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: The shaft tube (8), the end shaft (4) and the conveying cylinder (1) are coaxially arranged.
8. The aluminum sheet rolling conveying mechanism according to claim 1, characterized in that: The conveying cylinder (1) is used in conjunction with a driving device, and the output end of the driving device is connected to the outermost synchronous wheel (5) via a synchronous belt (6).