Cable reel device for rapidly releasing cable

By designing a cable disc device including cable roll, rotary shaft member, L-connected extension rod, threading ring member and anti-loosening barrier rod, the problem of cable lag and slack in traditional cable deployment methods is solved, and the efficiency and stability of cable deployment is achieved, and the service life of the cable is extended.

CN222860782UActive Publication Date: 2025-05-13SINOHYDRO ENG BUREAU 4
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Patent Information

Application Number
CN202421965574.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-05-13
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The traditional cable deployment method has the problem of cable lag and unapplication part being loose, resulting in low casting efficiency and safety hazards.

Method used

A cable disc device for fast-discharging cables is designed, including cable rolls, rotary shafts, L-connection extension rods, threading rings and anti-loosening barrier rods. Through the synergy of these components, the smoothness and stability of cable deployment are ensured.

Benefits of technology

It effectively prevents lag or slack during the cable application process, improves the efficiency of cable application, reduces the wear of cables, and extends the service life of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable reel device capable of quickly releasing a cable, which belongs to the technical field of cable reels and comprises a cable releasing reel assembly, a cable releasing reel assembly, a cable releasing reel assembly, a cable releasing reel assembly and a cable releasing reel assembly, and the cable releasing reel assembly comprises a cable winding roller and winding roller end reels fixed at two ends of the cable winding roller; the cable releasing auxiliary assembly comprises a rotating shaft piece rotationally installed on the top face of the top winding roller end disc, an L-shaped connecting extension rod fixed to the top face of the rotating shaft piece and arranged in the reverse direction, a threading ring piece welded to the free end of the L-shaped connecting extension rod, and an anti-loosening resisting rod movably connected to the lower portion of the L-shaped connecting extension rod and used for resisting loosening of the non-releasing part of the cable winding roller. The cable part releasing end passes through the threading ring part; an auxiliary pulley is hung above the cable winding roller and located on a fixed hanging rod of the photovoltaic frame, two clamping vertical plates capable of being clamped on the two sides of the auxiliary pulley are rotationally arranged on the upper portion of the auxiliary pulley, the clamping vertical plates are fixedly connected with the fixed hanging rod through second locking bolts, and the cable piece penetrates through the threading ring piece and then continues to penetrate through the auxiliary pulley.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable reels, in particular to a cable reel device for quickly laying out cables. Background Art

[0002] The photovoltaic inverter connects the photovoltaic array and the power grid, controls the charging and discharging of the battery, and can convert AC and DC. It is one of the main components of the photovoltaic power generation system and plays a key role in the long-term stable operation of the photovoltaic power station. The component small line refers to the 1*4mm between the photovoltaic panel and the inverter. 2 The cable drum for storing small component wires can contain several thousand meters or even tens of thousands of meters of small component wires. It takes a long time to manually rotate the small component wires one by one and then put them in the designated area. Therefore, a laying structure is used when laying cables.

[0003] Cable laying is a common electrical installation process, especially in large-scale construction projects, power facility construction and renovation projects. Traditional cable laying methods are usually completed by manual pulling or simple mechanical devices. This method often has the following problems:

[0004] Due to the lack of effective cable laying auxiliary equipment, the cable is prone to jamming during the laying process, resulting in low laying efficiency. When laying cables over longer distances, the unlaid portion of the cable is prone to sag, which not only affects the laying operation but may also cause safety hazards. Utility Model Content

[0005] The utility model aims to provide a cable reel device for quickly laying out cables, so as to solve the problems raised in the background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a cable reel device for quickly placing cables, comprising:

[0007] A cable drum assembly is provided, comprising a cable drum for winding the cable member and drum end drums fixed at both ends of the cable drum;

[0008] The cable-releasing auxiliary assembly comprises a rotating shaft member rotatably mounted on the top surface of the top reel end plate, an L-connecting extension rod fixed to the top surface of the rotating shaft member and arranged in reverse, a threading ring member welded to the free end of the L-connecting extension rod, and an anti-loosening resisting rod movably connected to the bottom of the L-connecting extension rod and used to resist the loosening of the un-releasing part of the cable reel, wherein the cable-releasing end passes through the threading ring member;

[0009] Among them, an auxiliary pulley is hung on the fixed hanging rod of the photovoltaic frame above the cable roller, and two clamping vertical plates that can be clamped on both sides of the auxiliary pulley rotate on the upper part, and the clamping vertical plates are fixedly connected to the fixed hanging rod through the second locking bolt. After the cable passes through the threading ring, it continues to pass through the auxiliary pulley. When the cable is pulled, the cable is easily released under the action of the rotation of the rotating shaft, which prevents the cable from being stuck and stuck, and can also resist the loosening of the unreleased part of the cable.

[0010] Preferably, the top surface of the roller end disc on the upper part of the horizontal cable roller is equipped with a detachable fixing block by bolts, a first sealed bearing is fixedly embedded in the interior of the detachable fixing block, and the bottom end of the rotating shaft is interference fit with the inner ring of the first sealed bearing.

[0011] Preferably, the top end of the anti-loosening retaining rod is integrally connected with an L-connecting rod, and the top end of the L-connecting rod is welded with a U-shaped positioning block for passing through the L-connecting extension rod. The U-shaped positioning block slides linearly around the L-connecting extension rod to adjust its position and is fixed together by a first locking bolt.

[0012] Preferably, both ends of the inner wall of the threading ring are provided with anti-wear rounded corners to prevent wear when the cable passes through.

[0013] Preferably, a plurality of positioning rings are embedded in the annular array of the inner wall of the threading ring, and a positioning steel ball is rollingly connected in each of the positioning rings, and the positioning steel ball is in rolling frictional contact with the outer wall of the cable component.

[0014] Preferably, a U-shaped wheel frame is provided on the upper portion of the auxiliary pulley, a second sealed bearing is embedded in the top surface of the U-shaped wheel frame, and an inner ring of the second sealed bearing is interference-fitted with a T-shaped connector.

[0015] Preferably, in this solution, a connecting plate is installed on the top surface of the T-shaped connecting piece by means of bolts, and the two clamping vertical plates are symmetrically welded to the top surface of the connecting plate.

[0016] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0017] The cable reel device for quickly releasing cables can ensure the smoothness of the cable releasing process through the designed cable releasing auxiliary components, including a rotating shaft, an L-connected extension rod, a threading ring and an anti-loosening support rod, and effectively prevent the cable from getting stuck or loose during the releasing process, thereby improving the cable releasing efficiency. The two ends of the inner wall of the threading ring are provided with anti-wear chamfered portions, and a plurality of positioning rings are embedded in the inner wall annular array, and each positioning ring is rollingly connected with a positioning steel ball, which can significantly reduce the wear of the cable components during the releasing process and extend the service life of the cable.

[0018] The inner wall of the threading ring is provided with anti-wear chamfered corners at both ends, and multiple positioning rings are embedded in the inner wall annular array, and each positioning ring is connected with a positioning steel ball in a rolling manner, which can significantly reduce the wear of the cable during the laying process and extend the service life of the cable. The anti-loosening retaining rod is connected to the L connecting extension rod through the L connecting rod and the U-shaped positioning block, and the position can be adjusted by the first locking bolt, so that the position of the anti-loosening retaining rod can be adjusted according to actual needs, which is convenient for responding to the laying needs of cables of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the anti-loosening resisting rod of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the threading ring of the utility model;

[0023] Figure 4 It is a schematic diagram of the connection structure of the fixed hanging rod of the utility model.

[0024] Description of reference numerals:

[0025] In the figure: 1. Cable drum assembly; 2. Cable reel; 3. Reel end plate; 4. Removable fixing block; 5. First sealed bearing; 6. Rotating shaft; 7. L-connecting extension rod; 8. Threading ring; 9. Cable member; 10. Anti-loosening blocking rod; 11. Auxiliary pulley; 12. U-shaped wheel frame; 13. Fixed hanging rod; 14. L-connecting rod; 15. U-shaped positioning block; 16. First locking bolt; 17. Anti-wear rounded corner; 18. Positioning ring; 19. Positioning steel ball; 20. Second sealed bearing; 21. T-type connecting member; 22. Connecting plate; 23. Clamping vertical plate; 24. Second locking bolt. DETAILED DESCRIPTION

[0026] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0027] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

[0028] This embodiment provides Figures 1 to 4 A cable drum device for quickly releasing a cable is shown, comprising:

[0029] The cable drum assembly 1 includes a cable drum 2 for winding a cable member 9 and drum end drums 3 fixed at both ends of the cable drum 2;

[0030] In this embodiment, the cable release auxiliary assembly includes a rotating shaft member 6 rotatably mounted on the top surface of the top reel end plate 3, an L-connected extension rod 7 fixed to the top surface of the rotating shaft member 6 and arranged in reverse, a threading ring member 8 welded to the free end of the L-connected extension rod 7, and an anti-loosening resisting rod 10 movably connected to the bottom of the L-connected extension rod 7 and used to resist the loosening of the unreleased part of the cable reel 2. The release end of the cable member 9 passes through the threading ring member 8;

[0031] In this embodiment, the L-connected extension rod 7 is fixed to the top surface of the rotating shaft 6 and is set in reverse, serving as a support structure for the threading ring 8 and the anti-loosening blocking rod 10, ensuring the accurate position of the cable when it is deployed and preventing the cable from loosening. The threading ring 8 is welded to the free end of the L-connected extension rod 7, serving as a guide when the cable is deployed, and the cable passes through its interior, reducing the wear of the cable when passing through, ensuring smooth deployment of the cable. The anti-loosening blocking rod 10 is movably connected to the bottom of the L-connected extension rod 7 to prevent the loosening of the unreleased portion of the cable, thereby avoiding confusion caused by the loosening of the unreleased portion of the cable.

[0032] In this embodiment, an auxiliary pulley 11 is hung on the fixed hanging rod 13 above the cable reel 2 and located on the photovoltaic rack. Two clamping plates 23 that can be clamped on both sides of the auxiliary pulley 11 rotate on the upper part. The clamping plates 23 are fixedly connected to the fixed hanging rod 13 through the second locking bolts 24. The cable member 9 passes through the threading ring member 8 and then continues to pass through the auxiliary pulley 11. When the cable member 9 is pulled, the cable member 9 is conveniently released under the action of the rotation of the rotating shaft member 6, which prevents the cable member 9 from getting stuck and getting stuck, and at the same time, it can resist the relaxation of the unreleased part of the cable member 9. The auxiliary pulley 11 is hung on the fixed hanging rod 13 above the cable reel 2, serving as a guide and support point during the cable release process, reducing the resistance during the cable release and improving the release efficiency. The fixed hanging rod 13 is used to hang the auxiliary pulley 11, and as a fixed point for the auxiliary pulley 11, it ensures the stability of the position of the auxiliary pulley 11. The clamping plate 23 is symmetrically welded to the top surface of the connecting plate 22, and is used to clamp the auxiliary pulley 11 to ensure the stability of the auxiliary pulley 11 during the casting process. The second locking bolt 24 is used to fix the clamping plate 23 and the fixed hanging rod 13, lock the position of the clamping plate 23, and ensure the stability of the auxiliary pulley 11 during the casting process.

[0033] In this embodiment, a removable fixing block 4 is installed on the top surface of the roller end disc 3 at the upper part of the horizontal cable roller 2 by bolts, and a first sealed bearing 5 is fixedly embedded inside the removable fixing block 4, and the bottom end of the rotating shaft 6 is interference fit with the inner ring of the first sealed bearing 5. The removable fixing block 4 is installed on the roller end disc 3 to fix the first sealed bearing 5, provide an installation base for the rotating shaft 6, facilitate the rotation of the rotating shaft 6, ensure the smooth operation of the rotating shaft 6, and facilitate the installation and removal of the removable fixing block 4 to replace the L-connected extension rod 7 of different lengths. The rotating shaft 6 is rotatably installed on the top surface of the top roller end disc 3, and drives the cable roller 2 to move by rotation, thereby realizing the release of the cable, making the cable roller 2 rotate smoothly, and facilitating the release of the cable.

[0034] In this embodiment, the top of the anti-loosening resisting rod 10 is integrally connected with an L-type connecting rod 14, and the top of the L-type connecting rod 14 is welded with a U-shaped positioning block 15 for passing through the L-connecting extension rod 7. The U-shaped positioning block 15 linearly slides around the L-connecting extension rod 7 to adjust the position and is fixedly connected together by a first locking bolt 16. The L-type connecting rod 14 is connected to the top of the anti-loosening resisting rod 10, and is used to connect the anti-loosening resisting rod 10 and the U-shaped positioning block 15, so as to facilitate the adjustment of the position of the anti-loosening resisting rod 10. The U-shaped positioning block 15 is welded to the top of the L-type connecting rod 14, and is used to pass through the L-connecting extension rod 7, and is fixed by the first locking bolt 16, so as to ensure that the position of the anti-loosening resisting rod 10 is adjustable to adapt to cables of different lengths.

[0035] In this embodiment, both ends of the inner wall of the threading ring 8 are provided with anti-wear rounded corners 17 to prevent wear when the cable 9 passes through. The anti-wear rounded corners 17 are provided at both ends of the inner wall of the threading ring 8 to reduce wear when the cable passes through and extend the service life of the cable and the threading ring 8.

[0036] In this embodiment, a plurality of positioning rings 18 are embedded in the inner wall annular array of the threading ring 8, and a positioning steel ball 19 is rollingly connected in each positioning ring 18, and the positioning steel ball 19 is in rolling friction contact with the outer wall of the cable member 9. The positioning steel ball 19 is rollingly connected in the positioning ring 18 and is in rolling friction contact with the outer wall of the cable member 9, further reducing the wear of the cable member 9 when it is deployed.

[0037] In this embodiment, a U-shaped wheel frame 12 is provided on the upper part of the auxiliary pulley 11, a second sealed bearing 20 is embedded in the top surface of the U-shaped wheel frame 12, a T-shaped connector 21 is interference-fitted on the inner ring of the second sealed bearing 20, a connecting plate 22 is installed on the top surface of the T-shaped connector 21 by bolts, and two clamping vertical plates 23 are symmetrically welded to the top surface of the connecting plate 22. The T-shaped connector 21 is interference-fitted with the inner ring of the second sealed bearing 20, and is used to connect the clamping vertical plate 23 and the U-shaped wheel frame 12 to ensure the stability of the clamping vertical plate 23.

[0038] Working principle:

[0039] The cable drum device for quickly releasing the cable, the rotating shaft 6 is installed at one end of the cable reel 2 through the first sealed bearing 5, and can rotate freely. The L-connecting extension rod 7 is fixed on the top of the rotating shaft 6, and a threading ring 8 is welded on its free end. The cable member 9 passes through the threading ring 8 to ensure smooth cable release. The anti-loosening resisting rod 10 is connected to the L-connecting extension rod 7 through the L-connecting rod 14 and the U-shaped positioning block 15, and is used to resist the loosening of the unreleased part of the cable reel 2. The rotation of the rotating shaft 6 drives the cable reel 2 to rotate to achieve the release of the cable. The threading ring 8 serves as a guide to ensure that the release direction of the cable member 9 is correct. The anti-loosening resisting rod 10 can adjust its position to resist the loosening of the unreleased part of the cable reel 2 to prevent the cable member 9 from getting stuck or loose during the release process. The auxiliary pulley 11 is installed on the fixed hanging rod 13 through the U-shaped wheel frame 12, and the clamping vertical plate 23 is fixedly connected to the U-shaped wheel frame 12 through the second locking bolt 24. After the cable member 9 passes through the threading ring member 8, it is further released through the auxiliary pulley 11.

[0040] The inner wall of the threading ring 8 is provided with anti-wear chamfered corners 17 at both ends, which can reduce the wear of the cable 9 when it passes through. The inner wall of the threading ring 8 is also embedded with a plurality of positioning rings 18 in an annular array, and each positioning ring 18 is rollingly connected with a positioning steel ball 19, and the positioning steel ball 19 is in rolling friction contact with the outer wall of the cable 9, further reducing the wear of the cable 9 during the application process. The combination of the anti-wear chamfered corners 17, the positioning ring 18 and the positioning steel ball 19 can significantly reduce the wear of the cable 9 during the application process and extend the service life of the cable.

[0041] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable drum device for quickly releasing cables, characterized in that: include: A cable drum assembly (1) comprises a cable drum (2) for winding a cable member (9) and drum end drums (3) fixed at both ends of the cable drum (2); The cable laying auxiliary component comprises a rotating shaft (6) rotatably mounted on the top surface of the top winding roller end plate (3), an L-connecting extension rod (7) fixed to the top surface of the rotating shaft (6) and arranged in reverse, a threading ring (8) welded to the free end of the L-connecting extension rod (7), and an anti-loosening resistance rod (10) movably connected to the bottom of the L-connecting extension rod (7) and used to resist the loosening of the un-laid part of the cable winding roller (2), wherein the laying end of the cable member (9) passes through the threading ring (8); An auxiliary pulley (11) is hung above the cable reel (2) and on a fixed hanging rod (13) of the photovoltaic frame. Two clamping uprights (23) capable of clamping on both sides of the auxiliary pulley (11) are rotatably arranged on the upper part. The clamping uprights (23) are fixedly connected to the fixed hanging rod (13) via second locking bolts (24). The cable member (9) passes through the threading ring member (8) and then continues to pass through the auxiliary pulley (11).

2. A cable drum device for quickly releasing cables according to claim 1, characterized in that: A detachable fixing block (4) is installed on the top surface of a roller end plate (3) at the upper part of a horizontal cable roller (2) by means of bolts, a first sealed bearing (5) is fixedly embedded in the interior of the detachable fixing block (4), and the bottom end of the rotating shaft (6) is interference fit with the inner ring of the first sealed bearing (5).

3. A cable drum device for quickly releasing cables according to claim 2, characterized in that: The top end of the anti-loosening resisting rod (10) is integrally connected with an L-type connecting rod (14), and the top end of the L-type connecting rod (14) is welded with a U-shaped positioning block (15) for passing through the L-type connecting extension rod (7), and the U-shaped positioning block (15) is linearly slidable around the L-type connecting extension rod (7) to adjust its position and is fixedly connected together by a first locking bolt (16).

4. A cable drum device for quickly releasing cables according to claim 3, characterized in that: Both ends of the inner wall of the threading ring (8) are provided with anti-wear rounded corners (17).

5. A cable drum device for quickly releasing cables according to claim 4, characterized in that: A plurality of positioning rings (18) are embedded in a circular array on the inner wall of the threading ring (8), and a positioning steel ball (19) is rollingly connected in each positioning ring (18). The positioning steel ball (19) is in rolling frictional contact with the outer wall of the cable member (9).

6. A cable drum device for quickly releasing cables according to claim 5, characterized in that: A U-shaped wheel frame (12) is arranged on the upper part of the auxiliary pulley (11), a second sealed bearing (20) is embedded in the top surface of the U-shaped wheel frame (12), and the inner ring of the second sealed bearing (20) is interference-fitted with a T-shaped connecting piece (21).

7. A cable drum device for quickly releasing cables according to claim 6, characterized in that: A connecting plate (22) is mounted on the top surface of the T-shaped connecting piece (21) via bolts, and the two clamping vertical plates (23) are symmetrically welded to the top surface of the connecting plate (22).