Copper pipe disc take-up device

By designing the copper pipe disk wire closing device, the combination of limit guards and protective stability mechanisms is used to solve the vibration and crossing problems caused by uneven placement of copper pipes during wire closing, achieving a higher quality and safe wire closing effect.

CN222860802UActive Publication Date: 2025-05-13CHANGZHOU HUICHUN COPPER CO LTD
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Patent Information

Application Number
CN202421531421.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-13
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing copper pipe wire retraction device is vibrating due to uneven placement of the copper pipes during rotation, which leads to the copper pipes being easily crossed when retraction, affecting the quality of the wire retraction.

Method used

A copper pipe disk wire retraction device is designed, including a wire retraction base, a rotary ring guide, a wire retraction drive motor, a drive gear, a connecting slot, a connecting placement disk, a wire retraction limiting mechanism and a protective and stable mechanism. Through the arrangement of limit guards and protective stability mechanisms, the guidance and stable support of the copper tube are achieved to avoid crossing.

Benefits of technology

It effectively avoids the crossing phenomenon of copper pipes when retracting lines, improves the quality and safety of retracting lines, and reduces dependence on driving, gantry cranes and other equipment, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a copper pipe coil take-up device, belongs to the technical field of copper pipe processing equipment, and aims to solve the problem that the take-up quality of copper pipes is affected due to the fact that the copper pipes are easy to intersect during take-up due to vibration generated during rotation of an existing take-up reel. Comprising a take-up base, a rotating ring guide part, a take-up driving motor, a first driving gear, a connecting placing disc, a take-up limiting mechanism and a protection stabilizing mechanism; the rotating ring guiding piece is rotationally connected to the upper portion of the take-up base. The take-up driving motor is fixedly connected to the lower end of the interior of the take-up base. The first driving gear is coaxially and fixedly connected to the upper end of a rotating shaft of the take-up driving motor; the second driving gear is rotationally connected to the upper end of the interior of the take-up base. A connecting placement disc is inserted into the upper end of the interior of a connecting slot; the take-up limiting mechanism is arranged above the swivel guide piece; the protection stabilizing mechanism is arranged on the periphery of the take-up base, so that the stability of the take-up base is guaranteed, and copper pipes are prevented from crossing.
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Description

Technical Field

[0001] The utility model belongs to the technical field of copper tube processing equipment, and more specifically, particularly relates to a copper tube coil take-up device. Background Art

[0002] When producing copper tubes, it is generally necessary to wind the finished copper tubes into coils. The existing principle of winding copper tube large loose coils is to use a rotating winding coil and a wire outlet device to cooperate with each other to form a large loose coil of precision copper tubes.

[0003] The existing application number is: CN201720360995.1. The utility model discloses a copper tube large bulk reel wire taking-up device, including a large bulk reel, on which are arranged ordinary guardrails, hinge guardrails, sliding guardrails, support rods, supporting members and supporting members; the hinge guardrails include vertical rods, horizontal rods and swing rods; the sliding guardrails include fixed guardrails and movable guardrails, the fixed horizontal rods of the fixed guardrails are provided with an upper slide, the movable horizontal rods of the movable guardrails are arranged on the upper slide, the large bulk reel is provided with a lower slide, and one end of the movable vertical rod of the movable guardrail is arranged on the lower slide; positioning holes are also provided on the supporting member. The utility model eliminates the influence of the lifting core being positioned in the middle, and the packaging materials can be directly placed on the supporting member in advance during production, thereby improving the working efficiency, and changing the original discharging mode of the crane, gantry crane and forklift, reducing the use of the crane, crane, gantry crane and forklift, saving the operating cost, and enabling one operator to operate, thereby reducing its production cost.

[0004] Based on the above, when the copper tube is being wound up, the take-up drum is rotating and guiding the copper wire. Due to reasons such as uneven placement of the copper tube, the take-up drum may vibrate during rotation. The vibration of the take-up drum may cause the copper tube to cross during winding, affecting the winding quality of the copper tube and causing inconvenience in subsequent copper tube unwinding. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a copper tube reel take-up device to solve the problem that when the copper tube is taken up, the take-up reel is rotating and guiding the copper wire, which may cause the take-up reel to vibrate during rotation due to uneven placement of the copper tube and other reasons. The vibration of the take-up reel may easily cause the copper tubes to cross when taking up the wire, thereby affecting the take-up quality of the copper tube and causing inconvenience in subsequent copper tube unwinding.

[0006] The purpose and effect of the copper tube coil take-up device of the utility model are achieved by the following specific technical means:

[0007] A copper tube reel take-up device, comprising a take-up base, a swivel guide, a take-up drive motor, a first drive gear, a second drive gear, a connection slot, a connection placement plate, a take-up limit mechanism and a protection stabilization mechanism;

[0008] The swivel guide is a circular ring structure, and the swivel guide is rotatably connected above the take-up base;

[0009] The wire-receiving drive motor is fixedly connected to the inner lower end of the wire-receiving base;

[0010] The first driving gear is coaxially fixedly connected to the upper end of the rotating shaft of the wire-receiving driving motor;

[0011] The second driving gear is a gear ring structure, the second driving gear meshes with the first driving gear, the second driving gear is rotatably connected to the inner upper end of the take-up base, and the second driving gear is coaxially fixedly connected to the lower end of the swivel guide;

[0012] The connection slot is a rectangular slot structure, and the connection slot is opened in the middle position of the wire take-up base;

[0013] The connection placement plate is plugged into the inner upper end of the connection slot;

[0014] The wire collection limiting mechanism is arranged above the swivel guide;

[0015] The protective stabilizing mechanism is arranged on the outer periphery of the wire taking-up base.

[0016] Furthermore, the line-retracting limiting mechanism comprises: a limiting protection member and a limiting protection fence;

[0017] The position limiting protection members are provided with five groups in total, and the five groups of position limiting protection members are respectively fixedly connected to the upper part of the rotating ring guide member, and the upper ends of the five groups of position limiting protection members are all provided with a circular hole structure;

[0018] The position limiting protection fence is inserted above the inner part of the circular hole of the position limiting protection piece.

[0019] Further, the protection stabilization mechanism includes: a protection drive shaft, a protection movable part, a protection fixed part, a protection transmission rod and a protection drive part;

[0020] The protection drive shaft is rotatably connected to the lower end of the inner part of the wire-receiving base, and the protection drive shaft is transmission-connected to the rotating shaft of the wire-receiving drive motor through a synchronous belt;

[0021] The protective movable part is arranged at the upper end of the outer circumference of the protective driving shaft;

[0022] The protection fixing member is coaxially fixedly connected to the lower end of the outer periphery of the protection driving shaft;

[0023] The protection transmission rods are provided with two groups in total, and the two groups of protection transmission rods are composed of two groups of connecting rods hinged to each other, the upper ends of the two groups of protection transmission rods are hinged to the protection movable parts, and the lower ends of the two groups of protection transmission rods are hinged to the protection fixed parts;

[0024] There are two groups of protection driving members, and both groups of protection driving members are fixedly connected to the outer side of the protection transmission rod through soft ropes.

[0025] Furthermore, the protection stabilization mechanism also includes: a protection transmission member, a protection connecting rod and a protection reset spring;

[0026] The protection transmission member is rotatably connected to the upper end of the protection movable member;

[0027] The protective connecting rods are provided with five groups in total, and the five groups of protective connecting rods are respectively slidably connected to the inner side of the take-up base, and the inner sides of the five groups of protective connecting rods are fixedly connected to the protective transmission member;

[0028] The protective reset springs are arranged in five groups, and the five groups of protective reset springs are respectively fixedly connected to the lower ends of the protective connecting rods, and the lower ends of the five groups of protective reset springs are all fixedly connected to the wire taking-up base.

[0029] Furthermore, the protection and stabilization mechanism also includes: a stabilization support rod and a stabilization transmission rod;

[0030] The stable support rods are provided with five groups in total, and the five groups of stable support rods are respectively hinged on the outer side of the wire taking-up base;

[0031] There are five groups of stable transmission rods in total, and the five groups of stable transmission rods are all hinged above the protective connecting rods, and the upper ends of the five groups of stable transmission rods are all hinged to the stable support rods.

[0032] Furthermore, the protection and stabilization mechanism also includes: a stabilization limiter;

[0033] There are five groups of stable limiters in total, and the five groups of stable limiters are respectively fixedly connected to the inner upper ends of the stable support rods, and the inner sides of the stable limiters are tile-shaped structures.

[0034] Compared with the prior art, the utility model has the following beneficial effects:

[0035] The utility model arranges the wire taking-up limiting mechanism, inserts the limiting protection fence into the interior of the limiting protection piece, then bends the front end of the copper tube and puts it into the inner side of the limiting protection fence, turns on the wire taking-up driving motor, and the rotating shaft of the wire taking-up driving motor rotates to drive the first driving gear to rotate, the first driving gear rotates to drive the second driving gear to rotate, the second driving gear rotates to drive the swivel guide piece to rotate, the rotation of the swivel guide piece realizes the guidance of the copper tube, facilitates the winding operation of the copper tube, and the limiting protection fence realizes the protection of the copper tube when winding, thereby improving the safety of the entire wire taking-up device.

[0036] The utility model adopts the setting of the protection stabilizing mechanism, the rotation of the rotating shaft of the wire taking-up driving motor drives the protection driving shaft to rotate, the rotation of the protection driving shaft drives the protection fixing part to rotate, the rotation of the protection fixing part drives the protection transmission rod to rotate, the rotation of the protection transmission rod drives the protection driving part to rotate, the rotation of the protection driving part drives the protection movable part to move downward under the action of centrifugal force, the downward movement of the protection movable part drives the protection transmission part to move downward, the downward movement of the protection transmission part drives the protection connecting rod to move downward, the downward movement of the protection connecting rod drives the stabilizing transmission rod to move downward, the downward movement of the stabilizing transmission rod pulls the stabilizing support rod to rotate, and the rotation of the stabilizing support rod realizes the support of the wire taking-up base, ensures the stability of the wire taking-up base, avoids the crossing of copper tubes, ensures the winding quality of the copper tubes, facilitates the subsequent unwinding of the copper tubes, and facilitates the subsequent processing of the copper tube reels. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0038] Figure 2 It is a structural schematic diagram of the wire-winding limiting mechanism of the utility model.

[0039] Figure 3 It is a schematic diagram of the structure of the stable limiting member of the utility model.

[0040] Figure 4 It is a schematic diagram of the structure of the protective fixing piece of the utility model.

[0041] Figure 5 It is a schematic diagram of the structure of the protective stabilizing mechanism of the utility model.

[0042] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0043] 1. Wire-reeling base; 101. Position-limiting protective part; 102. Position-limiting protective fence; 2. Swivel guide; 3. Wire-reeling drive motor; 301. Protective drive shaft; 302. Protective movable part; 303. Protective fixing part; 304. Protective transmission rod; 305. Protective driving part; 306. Protective transmission part; 307. Protective connecting rod; 308. Protective reset spring; 309. Stable support rod; 310. Stable transmission rod; 311. Stable position-limiting part; 4. First drive gear; 5. Second drive gear; 6. Connecting slot; 7. Connecting placement plate. DETAILED DESCRIPTION

[0044] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0045] Embodiment 1:

[0046] As attached Figure 1 To Attachment Figure 2 As shown:

[0047] The utility model provides a copper tube coil take-up device, comprising a take-up base 1, a swivel guide 2, a take-up drive motor 3, a first drive gear 4, a second drive gear 5, a connection slot 6, a connection placement disc 7 and a take-up limit mechanism;

[0048] The swivel guide 2 is a circular ring structure, and the swivel guide 2 is rotatably connected above the take-up base 1;

[0049] The wire-receiving driving motor 3 is fixedly connected to the inner lower end of the wire-receiving base 1;

[0050] The first driving gear 4 is coaxially fixedly connected to the upper end of the rotating shaft of the take-up driving motor 3;

[0051] The second driving gear 5 is a gear ring structure, the second driving gear 5 is meshed with the first driving gear 4, the second driving gear 5 is rotatably connected to the inner upper end of the take-up base 1, and the second driving gear 5 is coaxially fixedly connected to the lower end of the swivel guide 2;

[0052] The connection slot 6 is a rectangular slot structure, and the connection slot 6 is opened in the middle position of the wire take-up base 1;

[0053] The connection placement plate 7 is plugged into the inner upper end of the connection slot 6;

[0054] The wire-reeling limiting mechanism is arranged above the swivel guide 2 .

[0055] The wire-reeling limiting mechanism includes: a limiting protection member 101 and a limiting protection fence 102;

[0056] There are five groups of position limiting protection members 101, which are respectively fixedly connected to the top of the rotating ring guide member 2, and the upper ends of the five groups of position limiting protection members 101 are all provided with a circular hole structure;

[0057] The position limiting protection fence 102 is inserted into the upper part of the circular hole of the position limiting protection member 101 .

[0058] During use, when the copper tube needs to be reeled up, first insert the limit guardrail 102 into the interior of the limit guardrail 101, then bend the front end of the copper tube and place it inside the limit guardrail 102, turn on the wire-winding drive motor 3, and the rotation of the shaft of the wire-winding drive motor 3 drives the first drive gear 4 to rotate, and the rotation of the first drive gear 4 drives the second drive gear 5 to rotate, and the rotation of the second drive gear 5 drives the swivel guide 2 to rotate. The rotation of the swivel guide 2 realizes the guidance of the copper tube, which facilitates the winding operation of the copper tube.

[0059] Embodiment 2:

[0060] The utility model provides a copper tube coil take-up device, based on the first embodiment, as Figures 1 to 5 As shown, it also includes a protection and stabilization mechanism, which is arranged on the periphery of the take-up base 1.

[0061] The protection and stabilization mechanism includes: a protection drive shaft 301, a protection movable part 302, a protection fixed part 303, a protection transmission rod 304, a protection drive part 305, a protection transmission part 306, a protection connecting rod 307, a protection return spring 308, a stabilization support rod 309, a stabilization transmission rod 310 and a stabilization limiter 311;

[0062] The protection drive shaft 301 is rotatably connected to the lower end of the inner part of the wire-receiving base 1, and the protection drive shaft 301 is connected to the rotating shaft of the wire-receiving drive motor 3 through a synchronous belt;

[0063] The protective movable member 302 is disposed at the upper end of the outer circumference of the protective driving shaft 301;

[0064] The protection fixing member 303 is coaxially fixedly connected to the lower end of the outer circumference of the protection driving shaft 301;

[0065] There are two groups of protection transmission rods 304, each of which is composed of two groups of connecting rods hinged to each other. The upper ends of the two groups of protection transmission rods 304 are hinged to the protection movable parts 302, and the lower ends of the two groups of protection transmission rods 304 are hinged to the protection fixed parts 303.

[0066] There are two groups of protection drive members 305, and both groups of protection drive members 305 are fixedly connected to the outer side of the protection transmission rod 304 through soft ropes;

[0067] The protection transmission member 306 is rotatably connected to the upper end of the protection movable member 302;

[0068] There are five groups of protective connecting rods 307, which are slidably connected to the inner side of the take-up base 1, and the inner sides of the five groups of protective connecting rods 307 are fixedly connected to the protective transmission member 306;

[0069] A total of five groups of protection reset springs 308 are provided, and the five groups of protection reset springs 308 are respectively fixedly connected to the lower ends of the protection connecting rods 307, and the lower ends of the five groups of protection reset springs 308 are all fixedly connected to the take-up base 1;

[0070] There are five groups of stable support rods 309, and the five groups of stable support rods 309 are respectively hinged on the outer side of the take-up base 1;

[0071] There are five groups of stabilizing transmission rods 310, all of which are hinged on the top of the protection connecting rod 307, and the upper ends of the five groups of stabilizing transmission rods 310 are hinged to the stabilizing support rod 309;

[0072] There are five groups of stabilizing stoppers 311 in total. The five groups of stabilizing stoppers 311 are respectively fixedly connected to the inner upper ends of the stabilizing support rods 309 . The inner sides of the stabilizing stoppers 311 are tile-shaped structures.

[0073] During use, when the copper tube is being reeled in, the rotating shaft of the reeling drive motor 3 rotates, driving the protection drive shaft 301 to rotate, the protection drive shaft 301 rotates, driving the protection fixing member 303 to rotate, the protection fixing member 303 rotates, driving the protection transmission rod 304 to rotate, the protection transmission rod 304 rotates, driving the protection drive member 305 to rotate, the protection drive member 305 rotates, and the protection movable member 302 moves downward under the action of centrifugal force, the protection movable member 302 moves downward, driving the protection transmission member 306 moves downward, the protection transmission member 306 moves downward, driving the protection connecting rod 307 moves downward, and the protection connecting rod 307 moves downward, driving the stabilizing transmission rod 310 moves downward, and the stabilizing transmission rod 310 moves downward to pull the stabilizing support rod 309 to rotate. The rotation of the stabilizing support rod 309 supports the wire-winding base 1, ensures the stability of the wire-winding base 1, avoids the crossing of the copper tubes, and ensures the winding quality of the copper tubes. At the same time, the stabilizing support rod 309 flips downward to drive the stabilizing limit piece 311 to flip. The flipping of the stabilizing limit piece 311 protects the working area and prevents workers from entering the working area. When the copper tube is wound, the stabilizing limit piece 311 is reset under the action of the protective reset spring 308. The stabilizing limit piece 311 protects the copper tube reel and avoids the outward expansion of the copper tube reel.

Claims

1. A copper tube coil take-up device, comprising a take-up base (1), a swivel guide (2), a take-up drive motor (3), a first drive gear (4), a second drive gear (5), a connection slot (6), a connection placement plate (7), a take-up limit mechanism and a protection stabilization mechanism; characterized in that: The swivel guide (2) is a circular ring structure, and the swivel guide (2) is rotatably connected to the upper part of the wire-receiving base (1); the wire-receiving drive motor (3) is fixedly connected to the lower end of the inner part of the wire-receiving base (1); the first drive gear (4) is coaxially fixedly connected to the upper end of the rotating shaft of the wire-receiving drive motor (3); the second drive gear (5) is a gear ring structure, the second drive gear (5) is meshed with the first drive gear (4), the second drive gear (5) is rotatably connected to the upper end of the inner part of the wire-receiving base (1), and the second drive gear (5) is coaxially fixedly connected to the lower end of the swivel guide (2); the connection slot (6) is a rectangular slot structure, and the connection slot (6) is opened at the middle position of the inner part of the wire-receiving base (1); the connection placement plate (7) is plugged into the upper end of the inner part of the connection slot (6); the wire-receiving limit mechanism is arranged above the swivel guide (2); and the protective stabilization mechanism is arranged on the outer periphery of the wire-receiving base (1).

2. A copper tube coil take-up device as claimed in claim 1, characterized in that: The wire-winding limit mechanism comprises: a limit protection piece (101) and a limit protection fence (102); the limit protection piece (101) is provided in five groups, the five groups of limit protection pieces (101) are respectively fixedly connected to the top of the rotating ring guide piece (2), and the upper ends of the five groups of limit protection pieces (101) are all provided with a circular hole structure; the limit protection fence (102) is plugged into the top of the circular hole of the limit protection piece (101).

3. A copper tube coil take-up device as claimed in claim 1, characterized in that: The protective stabilizing mechanism comprises: a protective drive shaft (301), a protective movable part (302), a protective fixed part (303), a protective transmission rod (304) and a protective drive part (305); the protective drive shaft (301) is rotatably connected to the inner lower end of the wire-receiving base (1), and the protective drive shaft (301) is transmission-connected to the rotating shaft of the wire-receiving drive motor (3) via a synchronous belt; the protective movable part (302) is arranged on the outer circumference upper end of the protective drive shaft (301); the protective fixed part (303) is coaxially fixed to the protective drive shaft (304) and the protective fixed part (305) is coaxially fixed to the protective drive shaft (301) and ...1) and the protective fixed part (305) is coaxially fixed to the protective drive shaft (301) and the protective fixed part (303) is coaxially fixed to the protective drive shaft (304) and the protective fixed part (305) connected to the lower end of the outer periphery of the protection drive shaft (301); the protection transmission rods (304) are provided in two groups, and the two groups of protection transmission rods (304) are composed of two groups of connecting rods hinged to each other, the upper ends of the two groups of protection transmission rods (304) are hinged to the protection movable parts (302), and the lower ends of the two groups of protection transmission rods (304) are hinged to the protection fixed parts (303); the protection driving parts (305) are provided in two groups, and the two groups of protection driving parts (305) are fixedly connected to the outer sides of the protection transmission rods (304) by soft ropes.

4. A copper tube coil take-up device as claimed in claim 3, characterized in that: The protection stabilization mechanism also includes: a protection transmission member (306), a protection connecting rod (307) and a protection reset spring (308); the protection transmission member (306) is rotatably connected to the upper end of the protection movable member (302); the protection connecting rod (307) is provided in five groups, and the five groups of protection connecting rods (307) are respectively slidably connected to the inner side of the take-up base (1), and the inner sides of the five groups of protection connecting rods (307) are all fixedly connected to the protection transmission member (306); the protection reset spring (308) is provided in five groups, and the five groups of protection reset springs (308) are respectively fixedly connected to the lower ends of the protection connecting rods (307), and the lower ends of the five groups of protection reset springs (308) are all fixedly connected to the take-up base (1).

5. A copper tube coil take-up device as claimed in claim 4, characterized in that: The protective stabilization mechanism further comprises: a stabilization support rod (309) and a stabilization transmission rod (310); the stabilization support rod (309) is provided in five groups, and the five groups of stabilization support rods (309) are respectively hinged on the outside of the line-receiving base (1); the stabilization transmission rod (310) is provided in five groups, and the five groups of stabilization transmission rods (310) are all hinged on the top of the protective connecting rod (307), and the upper ends of the five groups of stabilization transmission rods (310) are all hinged to the stabilization support rod (309).

6. A copper tube coil take-up device as claimed in claim 5, characterized in that: The protective stabilization mechanism further comprises: a stabilization limiter (311); five groups of the stabilization limiters (311) are provided in total, the five groups of stabilization limiters (311) are respectively fixedly connected to the inner upper ends of the stabilization support rods (309), and the inner sides of the stabilization limiters (311) are tile-shaped structures.

Citation Information

Patent Citations

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