High-performance fiber production equipment

Abstract

The utility model discloses high-performance fiber production equipment which comprises a supporting frame, the supporting frame is installed on external equipment, a replacement mechanism is arranged on the supporting frame, and the replacement mechanism comprises a moving mechanism, an installation plate, a fixing sleeve, an insertion rod, a tensioning roller, a clamping mechanism, a follow-up frame and a middle disc. The moving mechanism is connected to the supporting frame and the mounting plate in a matched mode, the replacement efficiency of the tensioning roller is greatly improved through the design of the replacement mechanism, an operator can easily connect an insertion rod with a new tensioning roller by inserting a handle into a fixing sleeve and utilizing the one-way arrangement of a one-way sleeve, complex operation steps are avoided through the design, and the replacement efficiency of the tensioning roller is greatly improved. Compared with the prior art, the device has the advantages that the device is simple in structure, the downtime of the device is shortened, the production efficiency is improved, in addition, through rotation of the threaded sleeve, pushing of the thrust bearing, synchronous movement of the follow-up frame and contraction and fixation of the sliding block, the stability of the tension roller after replacement is ensured, and reliable guarantee is provided for high-performance fiber production.

Description

Technical Field

[0001] The utility model relates to the technical field of high-performance fiber production equipment, and more specifically, to high-performance fiber production equipment. Background Art

[0002] In the current field of high-performance fiber production technology, the operation of production equipment relies on a series of precise mechanical components, among which tension wheels play a vital role. These tension wheels are responsible for maintaining the proper tension of the fiber during processing to ensure the quality and stability of the product. However, existing technical equipment often needs to replace tension wheels of different specifications or types when responding to different production needs. Although the existence of this link is to adapt to diverse production requirements, it has exposed inconveniences in actual operation.

[0003] Existing high-performance fiber production equipment has not fully considered the convenience of replacing the tension wheel in its design and construction. In actual applications, operators often find that when the tension wheel needs to be replaced to adapt to different production processes, the design of the equipment makes this process complicated and time-consuming. This not only increases the downtime of the equipment and reduces production efficiency, but also may cause inaccurate installation of the tension wheel due to inconvenient operation during the replacement process, thereby affecting the quality of the fiber and the stability of the equipment. This situation is undoubtedly a problem that needs to be solved urgently for the modern fiber manufacturing industry that pursues efficient and high-quality production. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a high-performance fiber production equipment to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-performance fiber production equipment, including a support frame, which is installed on an external device, and a replacement mechanism is arranged on the support frame, and the replacement mechanism includes a moving mechanism, a mounting plate, a fixed sleeve, an insertion rod, a tensioning roller, a clamping mechanism, a follower frame and an intermediate disk, and the moving mechanism is cooperatively connected to the support frame and the mounting plate, the fixed sleeve is installed on the mounting plate, the insertion rod is slidably connected to the fixed sleeve, the tensioning roller is rotatably connected to the insertion rod, the clamping mechanism is installed on the fixed sleeve, the follower frame is slidably connected in the fixed sleeve, and a plurality of threaded holes are opened on the follower frame, and the threaded holes are threadedly connected to the intermediate disk.

[0008] The utility model is further configured such that the clamping mechanism includes a slider, an inner wall of the fixing sleeve is provided with an oblique groove, and the oblique groove is slidably connected to the slider. This design enables the slider to move flexibly in the oblique groove, and through the resistance of the push spring, stable support and restoring force are provided for the slider, thereby ensuring a smooth clamping process and a firm clamping state.

[0009] The utility model is further configured such that each of the sliders is provided with a push spring, the push spring abuts against the fixed sleeve, and the intermediate disk is installed on the push spring. Such a structure enables the intermediate disk to maintain the stable position of the slider through the elastic action of the push spring, while facilitating the rapid resetting of the slider, thereby improving the response speed and reliability of the clamping mechanism.

[0010] The utility model is further configured such that each of the sliding blocks is respectively provided with a spring, a clamping plate is provided on the spring, and a one-way block is provided on the clamping plate. This configuration enables the one-way block to achieve one-way clamping connection with the one-way sleeve on the side wall of the insertion rod under the action of the spring force, thereby effectively preventing the tensioning roller from accidentally falling off and ensuring the safety of the equipment operation.

[0011] The utility model is further configured such that a plurality of one-way sleeves are provided on the side wall of the insertion rod, and a plurality of the one-way blocks are respectively clamped on the one-way sleeves. This design realizes precise matching between the one-way blocks and the one-way sleeves, ensures the stability and safety of the tensioning roller during high-speed rotation, simplifies the operating process, and improves the maintainability of the equipment.

[0012] The utility model is further configured as follows: a plurality of push plates are provided on the side walls of the follower frame, a lateral groove is opened on the side wall of the fixed sleeve, the push plates are slidably connected to the lateral groove, a threaded sleeve is provided on the threaded sleeve, a thrust bearing is provided on the threaded sleeve, and the plurality of push plates respectively abut against the thrust bearings. This structure enables the push plates to realize precise synchronous movement of the follower frame through the rotation of the threaded sleeve and the push of the thrust bearing, thereby ensuring stability and convenience when replacing the tensioning roller.

[0013] The utility model is further configured such that a handle is provided on the insertion rod, the handle and the insertion rod are coaxially arranged, a bottom sleeve is coaxially arranged on the fixed sleeve, and the insertion rod is slidably connected to the bottom sleeve. Such a design facilitates the operator to directly manipulate the insertion rod, and the coaxial arrangement reduces deviation during operation, thereby improving the accuracy and efficiency of insertion and removal.

[0014] The utility model is further configured as follows: the moving mechanism includes a moving frame, the moving frame is slidably connected to the supporting frame, the wire roller is rotatably connected to the moving frame, and the mounting plate is connected to the moving frame. The design of this moving mechanism enables the mounting plate and the wire roller to move flexibly along the supporting frame, which is convenient for quickly replacing different types of tensioning wheels, thereby enhancing the adaptability of the equipment and the convenience of operation.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a high-performance fiber production equipment, which has the following beneficial effects:

[0017] 1. The design of the replacement mechanism greatly improves the replacement efficiency of the tension roller. By inserting the handle into the fixed sleeve and using the one-way setting of the one-way sleeve, the operator can easily connect the insertion rod with the new tension roller. This design avoids complicated operating steps, reduces equipment downtime, and improves production efficiency. In addition, through the rotation of the threaded sleeve and the push of the thrust bearing, the synchronous movement of the follower frame and the contraction and fixation of the slider, the stability of the tension roller after replacement is ensured, providing reliable guarantee for high-performance fiber production.

[0018] 2. The clamping mechanism not only ensures the stability of the tensioning roller, but also provides a convenient locking and unlocking mechanism. The push spring and spring design on the slider enable the clamping plate to be firmly clamped with the one-way sleeve on the side wall of the insertion rod through the one-way block, ensuring the stability of the tensioning roller during high-speed operation. When it needs to be unlocked, just loosen the threaded sleeve to easily pull out the insertion rod. This design not only simplifies the operation process, but also reduces maintenance costs and improves the overall performance of the equipment.

[0019] 3. The design of the mobile mechanism realizes the flexible movement of the mounting plate and the tensioning roller, so that the tensioning force can be quickly adjusted according to production needs. The sliding connection between the mobile frame and the support frame, as well as the rotating connection between the wire roller and the mobile frame, enable the operator to easily replace different types of tensioning wheels to adapt to different fiber production processes. This flexibility not only improves production efficiency, but also expands the application range of the equipment, so that the same equipment can adapt to the production needs of a variety of high-performance fibers, enhancing the versatility and market competitiveness of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a high-performance fiber production device in the utility model;

[0021] Figure 2 It is a structural schematic diagram of the clamping mechanism in the utility model;

[0022] Figure 3 For the utility model Figure 2 A schematic cross-sectional structure diagram of ;

[0023] Figure 4 It is a structural schematic diagram of the follower frame in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the insertion rod in the utility model.

[0025] In the figure: 1, support frame; 2, mounting plate; 3, fixed sleeve; 4, insertion rod; 5, tensioning roller; 6, follower frame; 7, intermediate plate; 8, threaded hole; 9, slider; 10, inclined groove; 11, push spring; 12, spring; 13, clamping plate; 14, one-way block; 15, one-way sleeve; 16, push plate; 17, lateral groove; 18, threaded sleeve; 19, thrust bearing; 20, handle; 21, bottom sleeve; 22, movable frame. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5A high-performance fiber production equipment comprises a support frame 1, which is mounted on an external device. A replacement mechanism is arranged on the support frame 1, and the replacement mechanism comprises a moving mechanism, a mounting plate 2, a fixed sleeve 3, an insertion rod 4, a tensioning roller 5, a clamping mechanism, a follower frame 6 and an intermediate disk 7. The moving mechanism is cooperatively connected to the support frame 1 and the mounting plate 2, the fixed sleeve 3 is mounted on the mounting plate 2, the insertion rod 4 is slidably connected to the fixed sleeve 3, the tensioning roller 5 is rotatably connected to the insertion rod 4, the clamping mechanism is mounted on the fixed sleeve 3, the follower frame 6 is slidably connected in the fixed sleeve 3, a plurality of threaded holes 8 are provided on the follower frame 6, and the threaded holes 8 are internally threadedly connected to the intermediate disk 7, the clamping mechanism comprises a slider 9, an inclined groove 10 is provided on the inner wall of the fixed sleeve 3, and the inclined groove 10 is slidably connected to the slider 9, each slider 9 is respectively provided with a push spring 11, the push spring 11 abuts against the fixed sleeve 3, and the intermediate disk 7 is mounted on the push spring 11 On, each slider 9 is respectively provided with a spring 12, a card plate 13 is provided on the spring 12, a one-way block 14 is provided on the card plate 13, a plurality of one-way sleeves 15 are provided on the side wall of the insertion rod 4, and a plurality of one-way blocks 14 are respectively clamped on the one-way sleeves 15, a plurality of push plates 16 are provided on the side wall of the follower frame 6, a lateral groove 17 is opened on the side wall of the fixed sleeve 3, the push plate 16 is slidably connected to the lateral groove 17, the fixed sleeve 3 is threadedly provided with a threaded sleeve 18, and a thrust bearing 19 is provided on the threaded sleeve 18, and a plurality of push plates 16 respectively abut against the thrust bearing 19, a handle 20 is provided on the insertion rod 4, the handle 20 and the insertion rod 4 are coaxially arranged, a bottom sleeve 21 is coaxially provided on the fixed sleeve 3, and the insertion rod 4 is slidably connected to the bottom sleeve 21, and the moving mechanism includes a moving frame 22, the moving frame 22 is slidably connected to the support frame 1, the line roller is rotatably connected to the moving frame 22, and the mounting plate 2 is connected to the moving frame 22.

[0030] In this embodiment, when the tensioning roller 5 needs to be replaced, the handle 20 is inserted into the fixed sleeve 3, and then the one-way sleeve 15 is stuck on the one-way block 14, and then the insertion rod 4 is inserted into the new tensioning roller 5. Due to the one-way setting of the one-way sleeve 15, it is more convenient to insert it when it needs to be inserted, and it can be inserted directly. When it needs to be fixed, first, the threaded sleeve 18 is rotated, and then the thrust bearing 19 drives multiple push plates 16 to push the follower frame 6 synchronously. Since the intermediate disk 7 is connected to the follower frame 6, the slider 9 will be contracted and fixed, thereby completing the fixing process. When it needs to be unlocked, it is only necessary to loosen the threaded sleeve 18, and then the insertion rod 4 can be pulled out, thereby completing the unlocking process.

[0031] More specifically, when fiber production is required, the tensioning force can be adjusted by replacing different tensioning wheels, thereby completing the adjustment process.

[0032] In summary, when the overall equipment is in use or running: when the tensioning roller 5 needs to be replaced, the handle 20 is inserted into the fixed sleeve 3, and then the one-way sleeve 15 is stuck on the one-way block 14, and then the insertion rod 4 is inserted into the new tensioning roller 5. Due to the one-way setting of the one-way sleeve 15, it is more convenient to insert it when it needs to be inserted, and it can be inserted directly. When it needs to be fixed, first, the threaded sleeve 18 is rotated, and then the thrust bearing 19 drives multiple push plates 16 to push the follower frame 6 synchronously. Since the intermediate disk 7 is connected to the follower frame 6, the slider 9 will be contracted and fixed, thereby completing the fixing process. When it needs to be unlocked, only the threaded sleeve 18 needs to be loosened, and then the insertion rod 4 can be pulled out, thereby completing the unlocking process. When fiber production is required, the tensioning force can be adjusted by replacing different tensioning wheels, thereby completing the adjustment process.

[0033] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-performance fiber production device, comprising a support frame (1), characterized in that: A support frame (1) is mounted on an external device. A replacement mechanism is provided on the support frame (1). The replacement mechanism comprises a moving mechanism, a mounting plate (2), a fixing sleeve (3), an insertion rod (4), a tensioning roller (5), a clamping mechanism, a follower frame (6) and an intermediate disk (7). The moving mechanism is cooperatively connected to the support frame (1) and the mounting plate (2). The fixing sleeve (3) is mounted on the mounting plate (2). The insertion rod (4) is slidably connected to the fixing sleeve (3). The tensioning roller (5) is rotatably connected to the insertion rod (4). The clamping mechanism is mounted on the fixing sleeve (3). The follower frame (6) is slidably connected in the fixing sleeve (3). A plurality of threaded holes (8) are provided on the follower frame (6). The threaded holes (8) are internally threadedly connected to the intermediate disk (7).

2. The high-performance fiber production equipment according to claim 1, characterized in that: The clamping mechanism comprises a slider (9), an inclined groove (10) is provided on the inner wall of the fixing sleeve (3), and the slider (9) is slidably connected to the inclined groove (10).

3. The high-performance fiber production equipment according to claim 2, characterized in that: Each of the slide blocks (9) is provided with a push spring (11), the push spring (11) abuts against the fixed sleeve (3), and the intermediate plate (7) is mounted on the push spring (11).

4. The high-performance fiber production equipment according to claim 3, characterized in that: Each of the slide blocks (9) is provided with a spring (12), a clamping plate (13) is provided on the spring (12), and a one-way block (14) is provided on the clamping plate (13).

5. The high-performance fiber production equipment according to claim 4, characterized in that: A plurality of one-way sleeves (15) are arranged on the side wall of the insertion rod (4), and a plurality of one-way blocks (14) are respectively clamped on the one-way sleeves (15).

6. The high-performance fiber production equipment according to claim 5, characterized in that: A plurality of push plates (16) are provided on the side wall of the follower frame (6), a lateral groove (17) is provided on the side wall of the fixed sleeve (3), the push plates (16) are slidably connected to the lateral groove (17), a threaded sleeve (18) is threadedly provided on the fixed sleeve (3), a thrust bearing (19) is provided on the threaded sleeve (18), and the plurality of push plates (16) are respectively in contact with the thrust bearing (19).

7. The high-performance fiber production equipment according to claim 6, characterized in that: The insertion rod (4) is provided with a handle (20), the handle (20) and the insertion rod (4) are coaxially arranged, the fixing sleeve (3) is coaxially provided with a bottom sleeve (21), and the insertion rod (4) is slidably connected to the bottom sleeve (21).

8. The high-performance fiber production equipment according to claim 1, characterized in that: The moving mechanism comprises a moving frame (22), the moving frame (22) is slidably connected to the supporting frame (1), the line roller is rotatably connected to the moving frame (22), and the mounting plate (2) is connected to the moving frame (22).

Images