Carbonization furnace capable of being rapidly maintained

By designing a carbonization furnace including slide rails, sliders, bases, slag storage frames and feed discharge networks, the maintenance difficulties and dangers of existing carbonization furnaces are solved, rapid maintenance and efficient carbonization are achieved, and energy consumption and maintenance risks are reduced.

CN222861425UActive Publication Date: 2025-05-13DATONG LIN HIBEN ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421808020.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-13
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing carbonization furnace is difficult to maintain quickly because the tank body and the main body are integrated, and the maintenance process is dangerous and needs improvement.

Method used

A carbonization furnace including the main body of the carbonization furnace, an incineration port, an incineration box, a tank body, a slide rail, a slider, a base, a slag storage frame and a discharge net are designed. Through the combined application of the slide rail and a slider, the discharge net and a slag storage frame can be quickly taken out for cleaning, avoiding the operation inside the tank body, and the combustible gas is reused through the U-shaped return gas pipeline to improve the carbonization efficiency.

Benefits of technology

It realizes rapid maintenance of carbonization furnaces, reduces maintenance risks, improves carbonization efficiency, reduces energy consumption, and facilitates maintenance of protective nets, avoids dustproof net clogging affecting the efficiency of carbonization furnace use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222861425U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of carbide furnaces, in particular to a carbide furnace capable of being quickly maintained, which comprises a carbide furnace main body, an incineration port is arranged on the surface of the carbide furnace main body, an incineration box is slidably connected to the bottom surface of the incineration port, wheels are fixedly mounted on the bottom surface of the incineration box, an inclined table is rotatably connected to the bottom surface of the incineration port, and the inclined table is fixedly connected with the surface of the carbide furnace main body. A tank body is fixedly installed in the incineration box, a sliding rail is fixedly installed on the bottom face in the tank body, a sliding block is slidably connected to the surface of the sliding rail, a base is fixedly installed on the surface of the sliding block, a slag containing frame is slidably connected to the interior of the base, and a discharging net is fixedly installed on the surface of the base. The base, the slag containing frame and the discharging net in the tank body are matched with one another, the base, the discharging net and the slag containing frame can be directly cleaned only by pulling out the base during maintenance, maintenance is convenient, a user does not need to enter the tank body for maintenance, and the time needed by the user for maintaining the carbonization furnace is greatly saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbonization furnaces, in particular to a carbonization furnace that can be quickly maintained. Background Art

[0002] Carbonization furnace is a kind of equipment used to convert biomass materials (such as wood) into charcoal. It is usually more common in the production sites of charcoal or biomass energy. It mainly has the functions of making charcoal, preparing biomass energy, providing heat energy, etc., realizing the conversion of biomass into charcoal, which can reduce the accumulation of biomass waste. Publication No.: CN220166105U discloses an energy-saving rapid carbonization furnace, including a main body and a furnace door, a smoke outlet pipe which can be opened and closed is fixedly installed on one side of the main body, a handle is fixedly installed on the surface of the furnace door, the furnace door is movably installed on one side of the main body, a temperature gauge is fixedly installed on the right side of the main body, a feeding port is opened on the surface of the main body, a tank body and a heat transfer tank are arranged inside the main body, the right side of the tank body is in an open state, the left side of the furnace door is located just to the right of the tank body opening, the bottom of the smoke outlet pipe is fixedly installed inside the tank body, fuel is fed into the feeding port for combustion, the flame heats the heat transfer tank, the heat transfer tank is in a sealed state, the heat inside the heat transfer tank is then introduced into the tank body, the wood inside the tank body is heated and dried for moisture, the evaporated water vapor is discharged from the tank body through the smoke outlet pipe, when there is no moisture, the smoke outlet pipe is closed, and the heating is continued, thereby achieving the effect of heating the wood to dry the moisture of the wood. However, since the tank body and the main body of the carbonization furnace are integrated, it is inconvenient to maintain the carbonization furnace. People need to enter the tank body for maintenance, which is difficult and very dangerous, and needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a carbonization furnace which can be quickly maintained, comprising a carbonization furnace main body, a burning port is opened on the surface of the carbonization furnace main body, a burning box is slidably connected to the bottom surface of the burning port, wheels are fixedly installed on the bottom surface of the burning box, a ramp is rotatably connected to the bottom surface of the burning port, a tank body is fixedly installed inside the burning box, a slide rail is fixedly installed on the inner bottom surface of the tank body, a slider is slidably connected to the surface of the slide rail, a base is fixedly installed on the surface of the slider, a slag frame is slidably connected to the inside of the base, a discharge net is fixedly installed on the surface of the base, a furnace door is rotatably connected to the side of the carbonization furnace main body, and a heat-resistant rubber is fixedly installed on the side of the furnace door in contact with the carbonization furnace main body.

[0005] Preferably, the base and the discharge net are made of aluminum silicate material, and the wheel is made of silicon carbide material. Here, the base and the discharge net are both located in the tank body and directly contact the material. The use of aluminum silicate material can complete the function of the utility model without affecting its carbonization quality. The wheel is located at the bottom of the incineration box, and the use of silicon carbide material can increase its service life and make it last longer.

[0006] Preferably, the side of the base fits with the inner side of the tank. Here, a slide rail and a slider are fixedly installed below the base. The side of the base fits with the tank completely to prevent carbon residues generated during use from falling under the base, causing adverse effects on the slide rail and the slider.

[0007] Preferably, the surface of the base is provided with slag dropping holes, and the slag dropping holes are divided into 40 holes and evenly distributed on the base. Here, during the use of the carbonization furnace, many carbon blocks, carbon powder, and other residues and colloids are generated, which can fall into the slag holding frame inside the base through the slag dropping holes, and can be taken out and processed centrally after carbonization is completed.

[0008] Preferably, the number of the wheels is four and they are evenly distributed at the four corners of the incineration box. Here, after the incineration is completed, a lot of residues will be generated in the incineration box. After the carbonization furnace is used, the incineration box can be quickly taken out and moved to a fixed place for centralized treatment by the wheels.

[0009] Preferably, a ferrule is slidably connected to the side of the carbonization furnace body away from the furnace door, a block is fixedly installed on the surface of the ferrule, a return air duct is fixedly installed on the inner side of the ferrule, and the end of the return air duct away from the carbonization furnace body passes through the ferrule, and a protective net is provided on the end of the return air duct fixed to the ferrule, and a valve is fixedly installed on the surface of the return air duct. Here, the return air duct can be quickly disassembled and assembled through the connection between the ferrule and the block, and can be taken out regularly to clean the residues on the protective net, so as to avoid the accumulation of these residues and the clogging of the dust net, which affects the use efficiency of the carbonization furnace. In the early stage of the use of the carbonization furnace, no combustible gas is generated, and the installation of a valve can ensure the sealing of the tank body and improve the carbonization efficiency.

[0010] Preferably, the return air duct is in a U-shape, with one end passing only through the bottom surface of the tank, and the other end passing through the incineration port to the inner wall of the other side of the carbonization furnace body. The surface of the return air duct is provided with air outlets facing upward, and the air outlets are divided into four equally spaced air outlets arranged on the return air duct. Here, a lot of combustible gases are generated during the use of the carbonization furnace. These gases can flow back to the incineration port through the return air duct and flow out of the air outlets to meet the open flame for secondary combustion, which greatly saves the use of fuel.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, the discharge net and the slag frame can be quickly taken out and the residues therein can be cleaned through the combined application of the slide rail, the slider, the base, the slag frame and the discharge net, which greatly saves people's time for maintaining the carbonization furnace. In addition, the discharge net can be dragged out during the process of taking and discharging materials when carbonizing small wood, avoiding people from entering the carbonization furnace to operate, making the use of the carbonization furnace more convenient.

[0013] 2. In the utility model, the combustible gas generated in the carbonization process is reused through the U-shaped air return pipe to avoid direct emission and pollution to the environment, and the gas is introduced into the incineration port through the air return pipe to meet the open flame for secondary combustion, thereby increasing the temperature in the tank body, thereby optimizing the carbonization efficiency and reducing energy consumption. A quick-disconnect and quick-install ferrule is installed on the pipe to facilitate the maintenance of the protective net to prevent the protective net from being blocked and affecting the efficiency of the carbonization furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of a carbonization furnace that can be quickly maintained is proposed for the utility model;

[0015] Figure 2 The utility model provides an internal schematic diagram of a carbonization furnace that can be quickly maintained;

[0016] Figure 3 A top cross-sectional view of a carbonization furnace that can be quickly maintained is provided for the utility model;

[0017] Figure 4 A rear view of a carbonization furnace that can be quickly maintained is proposed for the utility model;

[0018] Figure 5 The utility model provides a left sectional view of a carbonization furnace capable of rapid maintenance;

[0019] Legend:

[0020] 1. Carbonization furnace body; 2. Incineration port; 3. Inclined platform; 4. Furnace door; 5. Discharge net; 6. Return air duct; 7. Wheels; 8. Valve; 9. Base; 10. Slag frame; 11. Slider; 12. Slide rail; 13. Protective net; 14. Tank body; 15. Air outlet; 16. Card sleeve; 17. Slag drop hole; 18. Heat-resistant rubber; 19. Card block; 20. Incineration box. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1

[0024] See also Figure 1-3 The utility model provides a technical solution: a carbonization furnace that can be quickly maintained, including a carbonization furnace body 1, a burning port 2 is opened on the surface of the carbonization furnace body 1, a burning box 20 is slidably connected to the bottom surface of the burning port 2, a wheel 7 is fixedly installed on the bottom surface of the burning box 20, a ramp 3 is rotatably connected to the bottom surface of the burning port 2, a tank body 14 is fixedly installed inside the burning box 20, a slide rail 12 is fixedly installed on the inner bottom surface of the tank body 14, a slider 11 is slidably connected to the surface of the slider 11, a base 9 is fixedly installed on the surface of the base 9, and a The slag holding frame 10 and the surface of the base 9 are fixedly installed with a discharge net 5. The side of the carbonization furnace body 1 is rotatably connected with a furnace door 4. The side of the furnace door 4 in contact with the carbonization furnace body 1 is fixedly installed with a heat-resistant rubber 18 to prevent the furnace door 4 from affecting the internal carbonization quality due to incomplete closure. The base 9 and the discharge net 5 are made of aluminum silicate material, and the wheel 7 is made of silicon carbide material. The base 9 and the discharge net 5 are both located in the tank body 14 and directly contact the material. The use of aluminum silicate material can complete the function of the utility model without affecting its carbonization quality. The wheel 7 is located in the incineration box 20 bottom, the use of silicon carbide material can increase its service life and make it last longer. The side of the base 9 fits with the inner side of the tank body 14. The slide rail 12 and the slider 11 are fixedly installed under the base 9. The side of the base 9 fits with the tank body 14 completely to prevent carbon slag generated during use from falling under the base 9, causing it to have an adverse effect on the slide rail 12 and the slider 11. The surface of the base 9 is provided with slag holes 17. The slag holes 17 are divided into forty and are evenly distributed on the base 9. During the use of the carbonization furnace, many carbon blocks, carbon powder, As well as other residues and colloids, these things can fall into the slag frame 10 inside the base 9 through the slag drop hole 17, and can be taken out for centralized treatment after carbonization is completed. The inclined platform 3 can limit the incineration box 20 when the carbonization furnace is in use. After use, the incineration box 20 can be directly taken out for easy maintenance. There are four wheels 7, which are evenly distributed at the four corners of the incineration box 20. After incineration, a lot of residues will be generated in the incineration box 20. After the carbonization furnace is used, the incineration box 20 can be quickly taken out and moved to a fixed place for centralized treatment by the wheels 7.

[0025] Embodiment 2

[0026] See also Figure 4-5A ferrule 16 is slidably connected to one side of the carbonization furnace body 1 away from the furnace door 4, a block 19 is fixedly installed on the surface of the ferrule 16, a return air duct 6 is fixedly installed on the inner side of the ferrule 16, and one end of the return air duct 6 away from the carbonization furnace body 1 passes through the ferrule 16, and a protective net 13 is sleeved on the end of the return air duct 6 fixed to the ferrule 16, and a valve 8 is fixedly installed on the surface of the return air duct 6. The return air duct 6 can be quickly disassembled and assembled through the connection between the ferrule 16 and the block 19, and the residue on the protective net 13 can be regularly removed and cleaned to avoid the accumulation of these residues and the clogging of the dustproof net, which affects the use efficiency of the carbonization furnace. In the early stage of the use of the carbonization furnace, no combustible gas is generated. The installation of the valve 8 can ensure the sealing of the tank body 14 and improve the carbonization efficiency. The return air duct 6 is U-shaped and one end only passes through the bottom surface of the tank body 14, and the other end passes through the incineration port 2 to the inner wall of the other side of the carbonization furnace body 1. The surface of the return air duct 6 is provided with an air outlet 15 facing upward, and the air outlet 15 is divided into four equidistantly arranged on the return air duct 6. A lot of combustible gas will be generated during the use of the carbonization furnace. These gases can flow back to the incineration port 2 through the return air duct 6 and flow out from the air outlet 15 to meet the open flame for secondary combustion, which greatly saves the use of fuel.

[0027] Working principle: When using the carbonization furnace, first open the furnace door 4, then pull out the discharge net 5 and the base 9 through the slide rail 12, and then put the material into the discharge net 5, then push the discharge net 5 and the base 9 back to their original positions, and then put an appropriate amount of combustibles in the incineration box 20 and ignite it. In the early stage of the carbonization furnace, it is necessary to ensure that the valve 8 is closed to ensure the sealing of the tank body 14. After the combustibles are almost burned, open the valve 8 to release the combustible gas generated in the tank body 14, and the combustible gas passes through the return air pipe 6 and is released from the air outlet 15 for secondary combustion. When the time is almost right, you can open the furnace door 4 to check whether the material is carbonized. After the carbonization furnace is finished working, open the furnace door 4, and then wait for the internal charcoal to cool down. After cooling, pull out the discharge net 5 and take out the charcoal, then take out the incineration box 20 and the slag frame 10, and pour out the waste. The waste does not need to be dumped once every time the work is completed. The specific time to dump it depends on the situation.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A carbonization furnace capable of rapid maintenance, comprising a carbonization furnace body (1), characterized in that: The surface of the carbonization furnace body (1) is provided with an incineration port (2), the bottom surface of the incineration port (2) is slidably connected to an incineration box (20), the bottom surface of the incineration box (20) is fixedly mounted with wheels (7), the bottom surface of the incineration port (2) is rotatably connected to an inclined platform (3), a tank body (14) is fixedly mounted inside the incineration box (20), a slide rail (12) is fixedly mounted on the bottom surface of the tank body (14), a slider (11) is slidably connected to the surface of the slide rail (12), a base (9) is fixedly mounted on the surface of the slider (11), a slag holding frame (10) is slidably connected to the inside of the base (9), a discharge net (5) is fixedly mounted on the surface of the base (9), a furnace door (4) is rotatably connected to the side of the carbonization furnace body (1), and a heat-resistant rubber (18) is fixedly mounted on the side of the furnace door (4) that contacts the carbonization furnace body (1).

2. The carbonization furnace capable of rapid maintenance according to claim 1, characterized in that: The base (9) and the discharge net (5) are both made of aluminum silicate material, and the wheel (7) is made of silicon carbide material.

3. The carbonization furnace capable of rapid maintenance according to claim 1, characterized in that: The side surface of the base (9) and the inner side of the tank body (14) are in contact with each other.

4. The carbonization furnace capable of rapid maintenance according to claim 1, characterized in that: The surface of the base (9) is provided with slag removal holes (17), and the slag removal holes (17) are divided into forty and are evenly distributed on the base (9).

5. The rapidly maintainable carbonization furnace according to claim 1, characterized in that: The number of the wheels (7) is four and they are evenly distributed at the four corners of the incineration box (20).

6. The carbonization furnace capable of rapid maintenance according to claim 1, characterized in that: A ferrule (16) is slidably connected to a side of the carbonization furnace body (1) away from the furnace door (4), a block (19) is fixedly installed on the surface of the ferrule (16), a return air duct (6) is fixedly installed on the inner side of the ferrule (16), and one end of the return air duct (6) away from the carbonization furnace body (1) passes through the ferrule (16), a protective net (13) is sleeved on the end of the return air duct (6) fixed to the ferrule (16), and a valve (8) is fixedly installed on the surface of the return air duct (6).

7. The carbonization furnace capable of rapid maintenance according to claim 6, characterized in that: The return air duct (6) is U-shaped and one end of the return air duct only passes through the bottom surface of the tank body (14), while the other end of the return air duct passes through the combustion port (2) to the inner wall of the other side of the carbonization furnace body (1). The surface of the return air duct (6) is provided with air outlet holes (15) facing upward, and the air outlet holes (15) are divided into four and arranged at equal distances on the return air duct (6).

Citation Information

Patent Citations

  • Energy-saving rapid carbonization furnace

    CN220166105U