Rapid preparation device of protein peptide
By designing a multi-cavity reactor and adjustable cover plate to quickly transfer materials and equipped with a pH adjustment tank to quickly adjust pH, the problems of cumbersome operation, time-consuming and material loss and contamination of traditional protein peptide preparation devices are solved, and an efficient and simplified protein peptide preparation process is achieved.
Patent Information
- Application Number
- CN202421696359.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The traditional protein peptide preparation device is cumbersome and takes a long time. The material is greatly lost during multiple transfers and is easily contaminated by miscellaneous bacteria, which affects product quality and production efficiency.
A reactor including a first cavity, a second cavity and a third cavity is designed, and the material is quickly transferred through the first adjustable cover plate and the second adjustable cover plate, and equipped with first and second pH adjusting tanks to quickly adjust the pH value.
It improves the material transfer speed and transfer rate, simplifies the operation process, improves production efficiency, significantly improves the yield of protein peptides, and effectively prevents contamination of miscellaneous bacteria, ensuring product quality.
Smart Images

Figure CN222861503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of peptide processing and preparation, in particular to a device for rapidly preparing protein peptides. Background Art
[0002] At present, a traditional protein peptide preparation device includes three reactors, which are divided into a level I reactor, a level II reactor and a finished product reactor. The level I reactor is used to load materials, adjust the pH and react, then pump the materials into the level II reactor, adjust the pH and react, and then pump the materials into the finished product reactor.
[0003] In the traditional protein peptide preparation device, different enzymes are required for treatment, and each enzyme has its own specific pH value. Usually, after the first reaction is completed, the reactor needs to be replaced, the pH value needs to be adjusted, and even the liquid needs to be centrifuged or filtered before adjusting the pH. This operation needs to be repeated 2 or 3 times. Finally, high-temperature enzyme inactivation or high-temperature sterilization is further performed. The whole process is cumbersome and complicated. Not only is it time-consuming, but the loss of materials during multiple transfers reduces the efficiency. It is also prone to contamination by bacteria due to multiple transfers or can opening adjustments, which affects product quality and production efficiency.
[0004] It should be noted that the information disclosed in this background technology is only intended to increase the understanding of the overall background of the present invention and to understand the background in which the inventor came up with the inventive concept, and should not be regarded as an admission or any form of implication that the information constitutes prior art already known to those skilled in the art. Utility Model Content
[0005] In view of this, in order to solve the above-mentioned technical problems, the purpose of the utility model is to provide a rapid preparation device for protein peptides, which can improve the transfer speed and transfer rate of materials, as well as improve production efficiency and product quality.
[0006] The technical solutions adopted are:
[0007] A rapid preparation device for protein peptides comprises a reactor, wherein the cavities in the reactor comprise a first cavity, a second cavity and a third cavity from top to bottom, a feed port is arranged at the top of the first cavity, a first adjustable cover is arranged between the first cavity and the second cavity, a second adjustable cover is arranged between the second cavity and the third cavity, and a discharge port is arranged at the bottom of the third cavity; a first filter screen is arranged below the first adjustable cover screen, and a second filter screen is arranged below the second adjustable cover screen; the first cavity is connected to a first pH adjustment tank, and the second cavity is connected to a second pH adjustment tank.
[0008] Furthermore, the first adjustable cover plate includes a first motor, a first cover plate and a first support pad, the first cover plate is placed on the first support pad, the rotating shaft of the first motor is connected to one end of the first cover plate, and the other end of the first cover plate is a free end.
[0009] Furthermore, a first silicone ring is provided around the periphery of the first cover plate.
[0010] Furthermore, the second adjustable cover plate includes a second motor, a second cover plate and a second support pad, the second cover plate is placed on the second support pad, the rotating shaft of the second motor is connected to one end of the second cover plate, and the other end of the second cover plate is a free end.
[0011] Furthermore, a second silicone ring is provided around the periphery of the second cover plate.
[0012] Furthermore, a triangular bracket is fixed to the bottom of the reactor.
[0013] Furthermore, the first cavity is provided with a first thermometer.
[0014] Furthermore, the second cavity is provided with a second thermometer.
[0015] Furthermore, the third cavity is provided with a third thermometer.
[0016] The beneficial effects of the utility model are:
[0017] On the one hand, since the cavity in the reactor includes a first cavity, a second cavity and a third cavity from top to bottom, a feed port is provided at the top of the first cavity, a first adjustable cover is provided between the first cavity and the second cavity, and a second adjustable cover is provided between the second cavity and the third cavity, so that during the material transfer process, the material can be quickly transferred from the first cavity to the second cavity through the first adjustable cover, and the material can be quickly transferred from the second cavity to the third cavity through the second adjustable cover, thereby improving the transfer speed and transfer rate;
[0018] On the other hand, since the first cavity is connected to the first pH adjustment tank and the second cavity is connected to the second pH adjustment tank, the pH can be further quickly adjusted to improve production efficiency.
[0019] Thirdly, material transfer and pH adjustment are not easily contaminated by bacteria, thus improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0021] Figure 1 It is a schematic diagram of the structure of a rapid preparation device for protein peptides;
[0022] Figure 2 This is a schematic diagram of the structure of a rapid preparation device for protein peptides in the first working state.
[0023] Figure 3 This is a schematic diagram of the structure of a rapid preparation device for protein peptides in the second working state.
[0024] Figure 4 This is a schematic diagram of the structure of a rapid preparation device for protein peptides in the third working state.
[0025] Figure 5 This is a schematic diagram of the structure of a rapid preparation device for protein peptides in the fourth working state.
[0026] Figure 6 This is a schematic diagram of the structure of a rapid preparation device for protein peptides in the fifth working state.
[0027] The correspondence between the serial numbers and feature names in the figure is as follows:
[0028] 1-Reactor; 2-Material.
[0029] 11-first cavity; 12-second cavity; 13-third cavity; 14-feed port; 17-discharge port; 18-first filter screen; 19-second filter screen; 20-first pH adjustment tank; 21-second pH adjustment tank; 22-triangular bracket; 23-first thermometer; 24-second thermometer; 25-third thermometer.
[0030] 151 - first motor; 152 - first cover plate; 153 - first support pad.
[0031] 161 - second motor; 162 - second cover plate; 163 - second support pad. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only partial embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] See also Figure 1 A rapid preparation device for protein peptides shown in the figure comprises a reactor 1, the cavities in the reactor comprise a first cavity 11, a second cavity 12 and a third cavity 13 from top to bottom, a feed port 14 is provided at the top of the first cavity 11, a first adjustable cover is provided between the first cavity 11 and the second cavity 12, a second adjustable cover is provided between the second cavity 12 and the third cavity 13, and a discharge port 17 is provided at the bottom end of the third cavity 13; a first filter screen 18 is provided below the first adjustable cover plate, and a second filter screen 19 is provided below the second adjustable cover plate; the first cavity 11 is connected to a first pH adjustment tank 20, and the second cavity 12 is connected to a second pH adjustment tank 21.
[0034] The first adjustable cover is a cover device that can be adjusted and rotated. The first adjustable cover can be adjusted manually or electrically. Manual adjustment, for example, one end of the first adjustable cover is a hinged rotatable connection, the other end of the adjustable cover fixes the wire rope, and the adjustable cover is pulled up by the traction of the wire rope. Preferably, electrically adjustable, for example, as a specific embodiment, the first adjustable cover includes a first motor 151, a first cover 152 and a first support pad 153, the first cover 152 is placed on the first support pad 153, the rotating shaft of the first motor 151 is connected to one end of the first cover 152, and the other end of the first cover 152 is a free end. The rotating shaft of the first motor 151 is vertically connected to one end of the first cover 152, so that the rotation of the rotating shaft of the first motor 151 can bring the first cover 152 to rotate up and down. In actual operation, just turn the first cover to open a little angle.
[0035] Of course, the first motor can also be arranged on the free end of the first cover plate, and the other end of the first cover plate can be rotatably connected to the hinge. In this way, it can save more effort according to the principle of lever. The first motor is treated with a waterproof structure.
[0036] As a further specific implementation, a first silicone ring is provided around the periphery of the first cover plate, so as to increase the sealing performance between the first cavity and the second cavity.
[0037] Similarly, the second adjustable cover plate is also a cover plate device that can be adjusted and rotated. The second adjustable cover plate can be adjusted manually or electrically. Preferably, it is electrically adjustable. For example, as a specific embodiment, the second adjustable cover plate includes a second motor 161, a second cover plate 162, and a second support pad 163. The second cover plate 162 is placed on the second support pad 163. The rotating shaft of the second motor 161 is connected to one end of the second cover plate 162, and the other end of the second cover plate 162 is a free end. The rotating shaft of the second motor 161 is vertically connected to one end of the second cover plate 162, so that the rotation of the rotating shaft of the second motor 161 can bring about the up and down rotation of the second cover plate 162.
[0038] Similarly, the second motor can also be arranged on the free end of the second cover plate, and the other end of the second cover plate can be rotatably connected to the hinge. This can save more effort according to the principle of leverage. The second motor is treated with a waterproof structure.
[0039] Similarly, as a further specific implementation, a second silicone ring is provided around the second cover plate, so as to increase the sealing performance between the second cavity and the third cavity.
[0040] As a specific implementation, a triangular bracket 22 is fixed to the bottom of the reactor 1. This can increase the firmness of the ground placement.
[0041] As a specific implementation, the first cavity 11 is provided with a first thermometer 23. The second cavity 12 is provided with a second thermometer 24. The third cavity 13 is provided with a third thermometer 25. In this way, the temperature of the material in the first cavity, the material in the second cavity, and the material in the third cavity can be monitored, and the reaction kettle can be heated or cooled to adjust the temperature as needed.
[0042] A device for rapidly preparing protein peptides in a specific embodiment has the following working process:
[0043] See also Figure 2-Figure 6 As shown, material 2 is fed into the first cavity 11 from the feed port 14. The material contains a first enzyme and a second enzyme (which can be fed in at different times). The first enzyme reacts at one pH value, and the second enzyme reacts at another pH value. In the first cavity 11, the pH is first adjusted by the first pH adjustment tank 20 to perform a first-level enzymatic hydrolysis reaction;
[0044] Then, the first adjustable cover is opened to transfer the material into the second cavity 12 under filtration by the first filter screen 18; in the second cavity 12, the pH is adjusted by the second pH adjustment tank 21 to perform a level II enzymatic hydrolysis reaction;
[0045] Then, the second adjustable cover is opened to transfer the material into the third cavity 13 under filtration by the second filter screen 19 ; then, heating and sterilization operations are performed as needed, and finally, the material is discharged and collected through the discharge port 17 .
[0046] During this working process, on the one hand, the material transfer becomes faster and more timely, which improves the material transfer speed and material transfer rate; the transfer rate is the weight percentage of the actual transfer amount to the total amount to be transferred. The transfer rate is also the yield.
[0047] On the other hand, the pH can be quickly adjusted for enzymatic hydrolysis preparation, which also improves production efficiency.
[0048] Thirdly, material transfer and pH adjustment are not easily contaminated by bacteria, thus improving product quality.
[0049] In summary, the utility model has made innovative improvements to the shortcomings of traditional protein peptide preparation devices. By merging the three traditional independent reactors into one, integrated processing is achieved. After the top first cavity reacts for a certain period of time, the first adjustable cover is opened, and the liquid material flows into the second cavity after being filtered by the first filter screen. The pH of the second cavity is then adjusted. After the reaction is completed, the second adjustable cover is opened, and the liquid material flows into the third cavity after being filtered by the second filter screen for further high-temperature enzyme inactivation or high-temperature sterilization. This preparation device not only simplifies the operating process, improves production efficiency, and significantly increases the yield of protein peptides, but also effectively prevents contamination by miscellaneous bacteria and ensures product quality.
[0050] The series of detailed descriptions listed above are only specific descriptions of feasible embodiments of the present invention. They are not intended to limit the protection scope of the present invention. All equivalent embodiments or changes that do not deviate from the technical spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A rapid preparation device for protein peptides, characterized in that: It includes a reactor, wherein the cavities in the reactor include a first cavity, a second cavity and a third cavity from top to bottom, a feed port is provided at the top of the first cavity, a first adjustable cover is provided between the first cavity and the second cavity, a second adjustable cover is provided between the second cavity and the third cavity, and a discharge port is provided at the bottom of the third cavity; a first filter is provided below the first adjustable cover, and a second filter is provided below the second adjustable cover; the first cavity is connected to a first pH adjustment tank, and the second cavity is connected to a second pH adjustment tank.
2. The rapid preparation device for protein peptides according to claim 1, characterized in that: The first adjustable cover plate includes a first motor, a first cover plate and a first support pad, the first cover plate is placed on the first support pad, the rotating shaft of the first motor is connected to one end of the first cover plate, and the other end of the first cover plate is a free end.
3. The rapid preparation device of protein peptide according to claim 2, characterized in that: A first silicone ring is provided around the periphery of the first cover plate.
4. The rapid preparation device of protein peptide according to claim 1, characterized in that: The second adjustable cover plate includes a second motor, a second cover plate and a second support pad, the second cover plate is placed on the second support pad, the rotating shaft of the second motor is connected to one end of the second cover plate, and the other end of the second cover plate is a free end.
5. The rapid preparation device for protein peptides according to claim 4, characterized in that: A second silicone ring is provided around the periphery of the second cover plate.
6. The rapid preparation device of protein peptide according to claim 1, characterized in that: A triangular bracket is fixed on the bottom of the reactor.
7. The rapid preparation device of protein peptide according to claim 1, characterized in that: The first cavity is provided with a first thermometer.
8. The rapid preparation device of protein peptide according to claim 1, characterized in that: The second cavity is provided with a second thermometer.
9. The rapid preparation device of protein peptide according to claim 1, characterized in that: The third cavity is provided with a third thermometer.