Local heat treatment equipment for steel plate
By designing a local heat treatment equipment for steel plates including gear drive parts and lifting box sets, the problem of difficulty in adjusting heating position in existing equipment is solved, the uniformity and flexibility of steel plate heating is achieved, and the quality and performance of steel plates are improved.
Patent Information
- Application Number
- CN202421905226.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When existing heat treatment equipment performs local heat treatment of steel plates, it is difficult for workers to adjust the heating position of the steel plates in time, resulting in too concentrated heat in local areas of the steel plates, affecting the quality and performance of the steel plates.
A local heat treatment equipment for steel plates is designed, using components such as fixing frames, movable seats, limiting blocks, tooth plates, gear drive parts and lifting box sets. The position of the tooth plates is adjusted through the gear drive parts, and the lifting box set controls the height of the electric heating wire to ensure heating uniformity.
The uniformity and flexibility of the surface heating of the steel plate are achieved, excessive heat concentration is avoided, and the quality and performance of the steel plate are improved.
Smart Images
Figure CN222861551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate processing, in particular to a local heat treatment device for steel plates. Background Art
[0002] The stress relief heat treatment process of steel plate after surfacing welding is a complex and important process, which is of great significance to improving the dimensional stability and performance of the workpiece. Through reasonable process design and strict process control, the welding residual stress can be effectively eliminated or reduced, providing a strong guarantee for subsequent processing and use.
[0003] When heat treating a local area of a steel plate, the staff will assemble the steel plate on the tooling to fix it, and then use electric heating or other heating modules to heat the steel plate. To ensure the consistency of the upper and lower surfaces of the plate during heating, the heating modules are generally placed at the upper and lower ends of the plate, and the distance from the plate is equal. However, due to the fixed position of the steel plate and the heating module, during heat treatment, the operator often cannot adjust the heating position of the steel plate in time, which leads to excessive concentration of heat in a certain area of the steel plate, affecting the quality and performance of the steel plate. Utility Model Content
[0004] In view of the above problems, the utility model proposes a local heat treatment equipment for steel plates to solve the shortcomings of existing heat treatment equipment that the operator cannot adjust the heating position of the steel plate in time during heat treatment, which leads to excessive concentration of heat in the local area of the steel plate, affecting the quality and performance of the steel plate.
[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a local heat treatment equipment for steel plates, including a fixed frame and a heating part, a movable seat is arranged in the fixed frame, two limit blocks are arranged in front of the movable seat, and the limit blocks are fixedly connected to the movable seat;
[0006] Two tooth plates are provided between the two limit blocks, the tooth plates are slidably connected to the limit blocks, and a gear driving member for adjusting the left and right horizontal positions of the tooth plates is provided between the two tooth plates;
[0007] The heating part includes two matching blocks, the front of the matching blocks is provided with electric heating wires, and the back of the matching blocks is provided with a lifting box group for adjusting the height of the matching blocks. The two lifting box groups are detachably connected to the same end of the two tooth plates.
[0008] A further improvement is that the gear drive comprises a gear and a third motor, the gear is placed between two tooth plates, the gear is meshed with the teeth on the outer side of the tooth plates, the mounting end of the third motor is fixedly connected to the back of the movable seat, and the output end of the third motor is fixedly connected to the gear.
[0009] A further improvement is that a groove is provided on the side of the limit block close to the tooth plate, the end of the tooth plate away from the gear is inserted into the groove and slidably connected to the groove, a limit edge is provided on the inner side of the groove, and the limit edge is slidably connected to a slot provided on the outer side of the tooth plate.
[0010] Further improvement is that: the lifting box group includes an adjusting seat, the adjusting seat is detachably connected to the tooth plate, a movable groove is opened on the front of the adjusting seat, the matching block is inserted into the movable groove near one end of the adjusting seat, the matching block is slidably connected to the movable groove, a screw is provided in the movable groove, the screw passes through the matching block, the screw is threadedly connected to the matching block, a second motor is provided on the outside of the adjusting seat, and the output end of the second motor is fixedly connected to the screw.
[0011] A further improvement is that a slot is provided at the lower end of the adjustment seat, one end of the tooth plate is inserted into the slot, a plurality of fixing bolts are mounted on the back of the tooth plate, the fixing bolts pass through the tooth plate and are threadedly connected to the threaded holes provided in the slot.
[0012] A further improvement is that: a fixed shaft is provided at the upper and lower ends of the movable seat, the movable seat is rotatably connected to the inner wall of the fixed frame through the fixed shaft, the outer wall of the fixed frame is provided with a first motor, and the output end of the first motor is fixedly connected to one of the fixed shafts.
[0013] A further improvement is that a heat insulation board is sleeved on the outer side of the matching block, and the heat insulation board is fixedly connected to the matching block.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The lifting box group controls the height of the heating wire to ensure that the heating wire can fully heat the steel plate. The gear drive cooperates with the two tooth plates to adjust the left and right horizontal positions of the two tooth plates. When the tooth plates move, the heating wire will also move with them. The heating wire will not heat in one area all the time, which improves the uniformity of heating on the steel plate surface and is highly flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a structural diagram of the fixing frame in the utility model.
[0018] Figure 2 It is a structural diagram of the movable seat in the utility model.
[0019] Figure 3 This utility model Figure 1 A magnified view of the structure at center.
[0020] Among them: 1. fixed frame; 2. movable seat; 3. limit block; 4. tooth plate; 5. gear; 6. first motor; 7. adjustment seat; 8. matching block; 9. heating wire; 10. insulation board; 11. screw; 12. second motor; 13. third motor; 14. fixing bolt; 15. groove; 16. limit edge; 17. slot. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0022] according to Figure 1 , 2 As shown in FIG. 3 , a local heat treatment device for steel plates is proposed in this embodiment, including a fixed frame 1 and a heating part. A movable seat 2 is arranged in the fixed frame 1. Two limit blocks 3 are arranged in front of the movable seat 2. The limit blocks 3 are fixedly connected to the movable seat 2.
[0023] Two tooth plates 4 are provided between the two limit blocks 3, the tooth plates 4 are slidably connected to the limit blocks 3, and a gear driving member for adjusting the left and right horizontal positions of the tooth plates 4 is provided between the two tooth plates 4;
[0024] The heating part includes two matching blocks 8, the front of the matching block 8 is provided with a heating wire 9, and the back of the matching block 8 is provided with a lifting box group for adjusting the height of the matching block 8. The two lifting box groups are detachably connected to the same end of the two tooth plates 4. The steel plate to be heat treated is placed between the two heating wires 9, and the lifting box group controls the height of the heating wire 9 to ensure that the heating wire 9 can fully heat the steel plate. The gear drive cooperates with the two tooth plates 4 to adjust the left and right horizontal positions of the two tooth plates 4. When the tooth plates 4 move, the heating wire 9 will also move with it. The heating wire 9 will not heat in one area all the time, which improves the uniformity of heating the steel plate surface and has high flexibility.
[0025] For the specific structure of the gear drive, please refer to the following description.
[0026] The gear driving component includes a gear 5 and a third motor 13. The gear 5 is placed between the two tooth plates 4. The gear 5 is meshed with the teeth on the outer side of the tooth plates 4. The mounting end of the third motor 13 is fixedly connected to the back of the movable seat 2. The output end of the third motor 13 is fixedly connected to the gear 5.
[0027] The working principle of the gear drive is:
[0028] The third motor 13 drives the gear 5 to rotate, and the gear 5 meshes with the teeth on the outer side of the tooth plate 4 during rotation, pushing the tooth plate 4 to move horizontally left and right. The horizontal movement directions of the two tooth plates 4 are opposite. By controlling the gear 5 to rotate back and forth, the lifting box group fixed to the tooth plate 4 will move back and forth above the plate, ensuring that the heating wire 9 on the lifting box group evenly heats the plate.
[0029] The tooth plate 4 is slidably connected with the limit block 3, and the limit block 3 limits the tooth plate 4. In order to prevent the tooth plate 4 from falling off the limit block 3 when it moves horizontally, a groove 15 is provided on the side of the limit block 3 close to the tooth plate 4. The end of the tooth plate 4 away from the gear 5 is inserted into the groove 15 and slidably connected with the groove 15. A limiting ridge 16 is provided on the inner side of the groove 15, and the limiting ridge 16 is slidably connected with the slot 17 provided on the outer side of the tooth plate 4. When the tooth plate 4 slides along the groove 15, the limiting ridge 16 fixed on the inner side of the groove 15 will also slide along the slot 17 provided on the outer side of the tooth plate 4. The limiting ridge 16 limits the tooth plate 4 by cooperating with the slot 17, and supports the horizontal sliding of the tooth plate 4 while preventing the tooth plate 4 from separating from the limit block 3.
[0030] About the lifting box set:
[0031] The lifting box group includes an adjusting seat 7, which is detachably connected to the tooth plate 4. A movable groove is provided on the front of the adjusting seat 7. A matching block 8 is inserted into the movable groove at one end close to the adjusting seat 7. The matching block 8 is slidably connected to the movable groove. A screw rod 11 is provided in the movable groove. The screw rod 11 penetrates the matching block 8. The screw 11 is threadedly connected to the matching block 8. A second motor 12 is provided on the outer side of the adjusting seat 7. The output end of the second motor 12 is fixedly connected to the screw 11.
[0032] The lifting box group uses a screw transmission to control the height of the matching block 8, that is, the screw 11 is driven to rotate by the second motor 12, and the screw 11 cooperates with the matching block 8 during rotation. When the matching block 8 moves along the rod of the screw 11, the heating wire 9 will also move with it to adjust the heating distance of the heating wire 9 to the plate.
[0033] Of course, in addition to the screw drive, other linear drive mechanisms can also be used to adjust the height of the matching block 8, which will not be explained in detail here.
[0034] In order to facilitate the staff to replace the lifting box group, a slot is provided at the lower end of the adjustment seat 7, one end of the tooth plate 4 is inserted into the slot, and a plurality of fixing bolts 14 are installed on the back of the tooth plate 4. The fixing bolts 14 pass through the tooth plate 4 and are threadedly connected with the threaded holes provided in the slot. When releasing the fixing between the adjustment seat 7 and the tooth plate 4, the fixing bolts 14 on the back of the tooth plate 4 are screwed out from the threaded holes at the lower end of the adjustment seat 7.
[0035] It is worth further explaining that the upper and lower ends of the movable seat 2 are both provided with fixed shafts, and the movable seat 2 is rotatably connected to the inner wall of the fixed frame 1 through the fixed shaft, and the outer wall of the fixed frame 1 is provided with a first motor 6, and the output end of the first motor 6 is fixedly connected to one of the fixed shafts. The fixed frame 1 is fixed on the machine platform, and the first motor 6 can control the movable seat 2 to rotate in the fixed frame 1. During the rotation of the movable seat 2, the heating part will be moved to the upper and lower parts of the plate, and the heating part will be retracted from the plate.
[0036] In a better embodiment, a heat insulation board 10 is sleeved outside the matching block 8, and the heat insulation board 10 is fixedly connected to the matching block 8. When the heating wire 9 heats the plate, the heat insulation board 10 can separate the adjustment seat 7 from the heating wire 9 to protect the lifting box assembly.
[0037] How this application works:
[0038] The steel plate to be heat treated is placed between the two heating wires 9, and the lifting box group controls the height of the heating wires 9 to ensure that the heating wires 9 can fully heat the steel plate.
[0039] The gear drive cooperates with the two tooth plates 4 to adjust the left and right horizontal positions of the two tooth plates 4. When the tooth plates 4 move, the heating wire 9 will also move with it. The heating wire 9 will not heat in one area all the time, thereby improving the uniformity of heating the steel plate surface and having high flexibility.
[0040] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0041] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A local heat treatment device for steel plates, comprising a fixed frame (1) and a heating unit, wherein a movable seat (2) is provided in the fixed frame (1), characterized in that: Two limit blocks (3) are arranged directly in front of the movable seat (2), and the limit blocks (3) are fixedly connected to the movable seat (2); Two tooth plates (4) are provided between the two limit blocks (3), the tooth plates (4) are slidably connected to the limit blocks (3), and a gear driving member for adjusting the left and right horizontal positions of the tooth plates (4) is provided between the two tooth plates (4); The heating part comprises two matching blocks (8), the front of the matching blocks (8) are provided with electric heating wires (9), the back of the matching blocks (8) are provided with a lifting box group for adjusting the height of the matching blocks (8), and the two lifting box groups are detachably connected to the same end of the two tooth plates (4).
2. The local heat treatment equipment for steel plates according to claim 1, characterized in that: The gear drive component comprises a gear (5) and a third motor (13); the gear (5) is placed between the two tooth plates (4); the gear (5) is meshed with teeth on the outer sides of the tooth plates (4); the mounting end of the third motor (13) is fixedly connected to the back side of the movable seat (2); and the output end of the third motor (13) is fixedly connected to the gear (5).
3. The local heat treatment equipment for steel plates according to claim 1, characterized in that: A groove (15) is provided on a side of the limit block (3) close to the tooth plate (4); an end of the tooth plate (4) away from the gear (5) is inserted into the groove (15) and is slidably connected to the groove (15); a limit edge (16) is provided on the inner side of the groove (15); and the limit edge (16) is slidably connected to a groove (17) provided on the outer side of the tooth plate (4).
4. The local heat treatment equipment for steel plates according to claim 1, characterized in that: The lifting box group comprises an adjustment seat (7), the adjustment seat (7) is detachably connected to the tooth plate (4), a movable groove is provided on the front of the adjustment seat (7), the matching block (8) is inserted into the movable groove at one end close to the adjustment seat (7), the matching block (8) is slidably connected to the movable groove, a screw rod (11) is provided in the movable groove, the screw rod (11) passes through the matching block (8), the screw rod (11) is threadedly connected to the matching block (8), a second motor (12) is provided on the outer side of the adjustment seat (7), and the output end of the second motor (12) is fixedly connected to the screw rod (11).
5. The local heat treatment equipment for steel plates according to claim 4, characterized in that: A slot is provided at the lower end of the adjustment seat (7), one end of the tooth plate (4) is inserted into the slot, a plurality of fixing bolts (14) are mounted on the back of the tooth plate (4), the fixing bolts (14) pass through the tooth plate (4) and are threadedly connected to the threaded holes provided in the slot.
6. The local heat treatment equipment for steel plates according to claim 1, characterized in that: The upper and lower ends of the movable seat (2) are both provided with fixed shafts, and the movable seat (2) is rotatably connected to the inner wall of the fixed frame (1) via the fixed shaft. The outer wall of the fixed frame (1) is provided with a first motor (6), and the output end of the first motor (6) is fixedly connected to one of the fixed shafts.
7. The local heat treatment equipment for steel plates according to claim 1, characterized in that: A heat insulation board (10) is sleeved on the outer side of the matching block (8), and the heat insulation board (10) is fixedly connected to the matching block (8).