Efficient grinding ball tempering equipment

Abstract

The utility model relates to the field of grinding ball machining, in particular to efficient grinding ball tempering equipment which comprises a first box body, a cooling module and a heating module, and the first box body is arranged on one side of the device; the cooling module is arranged on one side of the box body; the heating module is arranged in the first box body; wherein the heating module and the cooling module are in intermittent fit with each other. According to the device, grinding balls can be efficiently, comprehensively and rapidly heated through cooperation of the spiral guide rail and the heater, rapid cooling can be achieved after heating, discharging and collecting are achieved, the whole process is rapid and efficient, high practicability is achieved, and the problem that an existing grinding ball heating and tempering device lacks efficient grinding ball heating is solved; therefore, excessive energy needs to be used for heating the grinding ball, and the cooling step after heating is tedious.

Description

Technical Field

[0001] The utility model relates to the field of grinding ball processing, in particular to a high-efficiency grinding ball tempering device. Background Art

[0002] Tempering is a heat treatment method commonly used to improve the mechanical properties of steel. Tempering aims to reduce the hardness and brittleness of steel, increase toughness and ductility, while maintaining a certain strength. During the tempering process, the quenched steel is first heated to an appropriate temperature, usually slightly higher than the temperature of the martensitic phase transformation. Then, it is kept at this temperature for a period of time to allow the internal structure to produce a series of metal carbide precipitations that were not formed during cooling.

[0003] After searching, the patent announcement number is CN211445838U, which discloses a flipping device for quenching wear-resistant balls, including a bracket and a flipping frame, the bracket is welded by two front columns, two rear columns and reinforcing ribs, the height of the front column is less than the height of the rear column, and reinforcing ribs are also welded between the top of the front column and the rear column, and support plates are respectively welded on the top of the two front columns, and bearings are installed on the tops of the two rear columns, and a rotating shaft is installed in the bearings. The flipping frame is installed on the rotating shaft on the rear column, and the flipping frame is a frame body with openings at the front and the top, and the middle part of the bottom of the flipping frame is open. The utility model overcomes the shortcomings of the prior art. The device is simple to operate and use, avoids direct contact between the staff and the high-temperature wear-resistant balls, and realizes the connection between the conveying device and the quenching tank. After the wear-resistant balls are tempered, there is no need to manually carry the wear-resistant balls for quenching, which makes the production process safer.

[0004] In the existing technology, although a certain grinding ball tempering treatment can be achieved during use, there is a defect: the existing grinding ball heating and tempering device lacks the problem of efficient heating of the grinding balls, resulting in the need to use too much energy to heat the grinding balls, and the cooling steps after heating are cumbersome. In view of this, we propose an efficient grinding ball tempering equipment to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a high-efficiency grinding ball tempering device in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is: a high-efficiency grinding ball tempering equipment, including a box body, a cooling module and a heating module, the box body is arranged on one side of the device; the cooling module is arranged on one side of the box body; the heating module is arranged inside the box body; wherein the heating module and the cooling module have an intermittent matching relationship.

[0007] When using a high-efficiency grinding ball tempering equipment in this scheme, the heating module mainly uses the heater to heat the grinding balls from the top to the bottom of the spiral guide rail. When the grinding balls reach the gate, the gate is closed, and the spiral guide rail will be filled with grinding balls. At this time, the heater is used for heating, and all the grinding balls can be heated quickly and evenly to the greatest extent. The heated grinding balls are released from the gate, enter the inclined guide rail inside the second box, and are quickly cooled under the spray of the nozzle and discharged from the discharge port. This device can use the spiral guide rail in combination with the heater to achieve large-scale efficient and uniform heating, and then enter the second box for cooling treatment, which is faster and more comprehensive than the previous heating.

[0008] Preferably, a bracket 1 is provided at a lower end of the box body, and a base 1 is provided at a lower end of the bracket. The bracket 1 and the base 1 can increase the stability of the device and reduce the propagation of noise to a certain extent.

[0009] Preferably, a gate is provided at the lower end of one side of the box body, a feed port is provided at the upper end of the other side of the box body, and a top cover is provided at the upper end of the box body. The gate is electrically controlled and can be closed when the spiral guide rail is fully loaded, and opened after heating is completed to allow the grinding balls to enter the box body 2 for cooling.

[0010] Preferably, the cooling module comprises:

[0011] Box body 2, arranged on one side of box body 1;

[0012] A water tank, fixedly mounted on the second upper end of the box body;

[0013] A discharge port is arranged on one side of the second box body;

[0014] Bracket 2, fixedly mounted on the lower end of the second box;

[0015] Base 2, fixedly mounted on the lower end of bracket 2;

[0016] The spray head, a linear array is installed inside the second box, and the spray head can cooperate with the water tank to spray and cool the grinding balls on the upper end of the inclined guide rail. There are water pumps and other components used in the water tank, which will not be described in detail here;

[0017] An inclined guide rail is installed at the lower end of the second nozzle;

[0018] The water outlet is arranged at the lower end of the discharge port.

[0019] Preferably, the heating module comprises:

[0020] A mounting base, fixedly mounted inside the box;

[0021] Heaters, distributed in an annular array on the outer wall of the mounting seat;

[0022] The spiral guide rail is installed inside the box body through a fixing frame. The heater can heat the upper grinding balls from the inner side of the spiral guide rail. The heating is uniform and efficient, which reduces the problem of grinding balls gathering together during traditional grinding ball heating, resulting in incomplete heating and excessive waste of energy.

[0023] Compared with the prior art, the advantages of the present invention are:

[0024] 1. The utility model can utilize the spiral guide rail and the heater to quickly and comprehensively heat the grinding balls, which can save energy compared with the past.

[0025] Second, based on the first beneficial effect, the cooling system inside the second box can be used to quickly cool the grinding balls after heating.

[0026] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0028] Figure 2 It is a partial cross-sectional schematic diagram of the utility model;

[0029] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure in the middle;

[0030] Figure 4 For the utility model Figure 2 A magnified schematic diagram of structure B in the middle.

[0031] Reference numerals:

[0032] 100, box body 1; 101, gate; 102, bracket 1; 103, base 1; 104, top cover; 105, feed port; 200, cooling module; 201, box body 2; 202, water tank; 203, discharge port; 204, bracket 2; 205, base 2; 206, nozzle; 207, water outlet; 208, inclined guide rail; 300, heating module; 301, mounting seat; 302, heater; 303, spiral guide rail. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0035] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0036] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0037] Example 1

[0038] See also Figure 1-Figure 4 As shown, this embodiment is a high-efficiency grinding ball tempering equipment, including a box 100, a cooling module 200105 and a heating module 300, characterized in that:

[0039] A box body 100 is arranged on one side of the device;

[0040] The cooling module 200105 is arranged on the side of the box body 100. The heated grinding balls are released from the gate 101, enter the inclined guide rail 208 inside the box body 201, and are quickly cooled under the spraying of the nozzle 206, and are discharged from the discharge port 203.

[0041] The heating module 300 is arranged inside the box 100. The heating module 300 mainly uses the heater 302 to heat the grinding balls from the spiral guide rail 303 from top to bottom. When the grinding balls reach the gate 101, the gate 101 is closed, and the spiral guide rail 303 is filled with grinding balls. At this time, the heater 302 is used to heat all the grinding balls quickly and evenly to the greatest extent.

[0042] Among them, there is an intermittent matching relationship between the heating module 300 and the cooling module 200105. The device can use the spiral guide rail 303 to cooperate with the heater 302 to achieve large-scale, efficient and uniform heating, and then enter the box body 201 for cooling treatment, which is faster and more comprehensive than the previous heating.

[0043] A bracket 102 is disposed at the lower end of the box body 100, and a base 103 is disposed at the lower end of the bracket 102. The bracket 102 and the base 103 can increase the stability of the device and reduce the propagation of noise to a certain extent.

[0044] A gate 101 is provided at the lower end of one side of the box 100, a feed port 105 is provided at the upper end of the other side of the box 100, and a top cover 104 is provided at the upper end of the box 100. The gate 101 is electrically controlled. It can be closed when the spiral guide rail 303 is fully loaded, and opened after heating is completed to allow the grinding balls to enter the box 2 201 for cooling;

[0045] This embodiment uses the spiral guide rail 303 in conjunction with the heater 302 to quickly and comprehensively heat the grinding balls, which can save energy compared to the past.

[0046] Example 2

[0047] See also Figure 1-Figure 4 As shown, this embodiment is based on the embodiment 1 and further includes: the cooling module 200105 includes:

[0048] Box body 201 is arranged on one side of box body 100;

[0049] The water tank 202 is fixedly mounted on the upper end of the second box 201;

[0050] The discharge port 203 is arranged on one side of the second box body 201;

[0051] The second bracket 204 is fixedly installed at the lower end of the second box 201;

[0052] The second base 205 is fixedly mounted on the lower end of the second bracket 204;

[0053] The spray head 206, a linear array, is installed inside the second box 201. The spray head 206 can cooperate with the water tank 202 to spray and cool the grinding balls on the upper end of the inclined guide rail 208. The water tank 202 has a water pump and other components for use, which will not be described in detail here.

[0054] Inclined guide rails 208 are mounted on the lower ends of the nozzles 206;

[0055] The water outlet 207 is disposed at the lower end of the material outlet 203 .

[0056] The heating module 300 includes:

[0057] The mounting base 301 is fixedly mounted inside the box 100;

[0058] Heaters 302, annular arrays distributed on the outer wall of the mounting seat 301;

[0059] The spiral guide rail 303 is installed inside the box 100 through a fixing frame, and the heater 302 can heat the upper grinding balls from the inner side of the spiral guide rail 303, and the heating is uniform and efficient, which reduces the situation that when the traditional grinding balls are heated, the grinding balls gather together, resulting in incomplete heating and excessive waste of energy;

[0060] In this embodiment, after heating, the cooling system inside the second box 201 can be used to quickly cool the grinding balls.

[0061] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An efficient grinding ball tempering device, comprising a housing (100), a cooling module (200) and a heating module (300), characterized in that: Box 1 (100), arranged on one side of the device; A cooling module (200) is arranged on one side of the box body (100); A heating module (300) is disposed inside the box body (100); There is an intermittent matching relationship between the heating module (300) and the cooling module (200).

2. The high-efficiency grinding ball tempering equipment according to claim 1 is characterized in that: A bracket 1 (102) is disposed at the lower end of the box body 1 (100), and a base 1 (103) is disposed at the lower end of the bracket 1 (102).

3. The high-efficiency grinding ball tempering equipment according to claim 1 is characterized in that: A gate (101) is provided at the lower end of one side of the box body (100), a feed port (105) is provided at the upper end of the other side of the box body (100), and a top cover (104) is provided at the upper end of the box body (100).

4. The high-efficiency grinding ball tempering equipment according to claim 1 is characterized in that: The cooling module (200) comprises: Box body 2 (201), disposed on one side of box body 1 (100); A water tank (202) is fixedly mounted on the upper end of the second box body (201); A discharge port (203) is arranged on one side of the second box body (201); A second bracket (204) is fixedly mounted on the lower end of the second box (201); Base 2 (205), fixedly mounted on the lower end of bracket 2 (204); The nozzles (206) are installed in a linear array inside the second box (201); Inclined guide rails (208) are installed at two lower ends of the spray head (206); The water outlet (207) is arranged at the lower end of the material outlet (203).

5. The high-efficiency grinding ball tempering equipment according to claim 1 is characterized in that: The heating module (300) comprises: A mounting seat (301) is fixedly mounted inside the box body (100); Heaters (302) are distributed in an annular array on the outer wall of the mounting seat (301); The spiral guide rail (303) is installed inside the box body (100) through a fixing frame.

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