Bale plucker with waste treatment function

Abstract

The utility model relates to the technical field of textile equipment, in particular to a bale plucker with a waste treatment function. Comprising a base, a stock bin, a portal frame, a mounting frame, a suction mechanism, a dust suction mechanism and a scraping mechanism, the stock bin is rotationally installed on the base, and a driving assembly used for driving the stock bin to rotate is installed on the base. The portal frame is arranged on the base, a first hydraulic cylinder used for driving the mounting frame to ascend and descend is mounted on the portal frame, and the material suction mechanisms are mounted on the mounting frame; the dust collection mechanism is installed on the portal frame and used for sucking dust and fiber seed scraps on cotton on the inner side of the stock bin. The scraping mechanism is installed on the dust collection mechanism and used for scraping the cotton materials adsorbed on the dust collection mechanism. Adsorbed cotton materials can be cleaned in the dust collection process, the bottom end of the dust collection mechanism is prevented from being blocked, and normal operation of the dust collection mechanism is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a cotton plucking machine with a waste material processing function. Background Art

[0002] The cotton yarn used in the textile industry is made from cotton fibers processed by the spinning process. Processing raw cotton or various short fibers into yarn requires a series of spinning processes. The cotton opening and cleaning process is the first step in spinning production, which mainly completes the initial opening, impurity removal and feeding functions of cotton fibers. The cotton plucker is the first machine of the cotton opening and cleaning combined machine. It grabs the cotton fibers of the predetermined ratio in turn, feeds them into the machine and mixes them. At present, the cotton plucker commonly used by textile enterprises is the disc plucker. Workers place large pieces of raw cotton fiber blocks in the disc cotton groove of the cotton plucker, and use the cotton plucker beater set above the disc cotton groove to loosen the surface of the raw cotton fiber block, and then the opened cotton is sent to the next process through the negative pressure of the cotton suction tube covered above the cotton plucker beater.

[0003] A Chinese patent with authorization announcement number CN212051752U discloses a cotton plucking machine that can clean the dust generated during the cotton plucking operation and the dust and fiber seed debris attached to the surface of the raw cotton fibers. The machine includes a disc cotton groove, a frame rotatably connected to the center of the disc cotton groove, a cotton suction pipe slidably connected to the frame, and a dust removal device. The dust removal device includes an exhaust fan arranged above the frame, a dust suction pipe connected to the air inlet of the exhaust fan and arranged toward the disc cotton groove, a filter cartridge detachably arranged in the dust suction pipe through a closing component and used for filtering short-staple fibers, a connecting pipe connected to the air outlet of the exhaust fan, and a dust separator connected to the connecting pipe. The dust suction pipe is located on one side of the forward direction of the cotton plucking beater.

[0004] The above-mentioned disclosed patent still has the following technical defects: when the dust hood is performing dust collection, due to the large negative pressure state, the cotton material is easily sucked into the inner side of the dust hood, which causes blockage. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a cotton plucking machine with a waste material processing function.

[0006] The technical solution of the utility model is a cotton plucking machine with waste material processing function, comprising:

[0007] A base and a silo, the silo is rotatably mounted on the base, and a driving assembly for driving the silo to rotate is mounted on the base;

[0008] A gantry, a mounting frame and a material suction mechanism, wherein the gantry is arranged on the base, a first hydraulic cylinder for driving the mounting frame to be lifted is installed on the gantry, and the material suction mechanism is installed on the mounting frame;

[0009] A dust suction mechanism installed on the gantry and used to suck dust and fiber seed scraps on the cotton material inside the silo;

[0010] A scraping mechanism is installed on the dust suction mechanism and is used to scrape off the cotton material adsorbed on the dust suction mechanism.

[0011] Preferably, the dust collection mechanism includes a dust hood, a partition net, a vacuum cleaner and a cloth bag. The dust hood is installed at the bottom end of the mounting frame, the vacuum cleaner is installed on the mounting frame, the input end of the vacuum cleaner is connected to the interior of the dust hood, the output end of the vacuum cleaner is connected to the cloth bag, and the partition net is installed at the bottom opening of the dust hood.

[0012] Preferably, the scraping mechanism includes a second hydraulic cylinder, a mounting rod and bristles, the mounting rod is arranged below the partition net, the bristles are mounted on the mounting rod and contact the surface of the partition net, the second hydraulic cylinder is mounted on the dust hood and its output shaft is connected to the mounting rod.

[0013] Preferably, a plurality of balls are installed at the bottom end of the silo.

[0014] Preferably, a protective shell is provided around the base, and the protective shell is a curved surface structure.

[0015] Preferably, the driving assembly includes a power mechanism, a gear and a gear ring. The power mechanism is installed on the base to drive the gear to rotate. The gear ring is installed on the outer periphery of the silo, and the gear ring is meshed with the gear.

[0016] Preferably, the power mechanism includes a servo motor and a reducer, the output shaft of the servo motor is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the gear.

[0017] Preferably, the material suction mechanism comprises a cotton suction hood and a material suction pipe, the cotton suction hood is mounted on the bottom end of the mounting frame, and the material suction pipe is connected to the cotton suction hood.

[0018] Compared with the prior art, the utility model has the following beneficial technical effects:

[0019] 1. This technical solution changes the traditional driving mode, and drives the silo to rotate instead of driving the suction mechanism to rotate, so as not to hinder the operator's feeding.

[0020] 2. The scraping mechanism can scrape off the cotton material adsorbed at the bottom of the dust collecting mechanism to avoid adverse effects on the work of the dust collecting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 and Figure 2 All of them are structural schematic diagrams of the present utility model.

[0022] Figure 3It is a schematic structural diagram of the dust hood, the partition net, the mounting rod and the bristles in the utility model.

[0023] Figure numerals: 1. base; 2. silo; 3. gantry; 4. mounting frame; 5. dust hood; 6. cotton suction hood; 7. first hydraulic cylinder; 8. protective shell; 9. servo motor; 10. reducer; 11. gear; 12. gear ring; 13. second hydraulic cylinder; 14. ball; 15. partition net; 16. vacuum cleaner; 17. suction pipe; 18. cloth bag; 19. mounting rod; 20. bristles. DETAILED DESCRIPTION

[0024] Embodiment 1

[0025] like Figure 1-Figure 3 As shown, the cotton plucking machine with waste material processing function proposed in this embodiment includes a base 1, a silo 2, a gantry 3, a mounting frame 4, a material suction mechanism, a dust suction mechanism and a material scraping mechanism.

[0026] The silo 2 is rotatably mounted on the base 1, and a driving assembly for driving the silo 2 to rotate is mounted on the base 1. The driving assembly includes a power mechanism, a gear 11 and a gear ring 12. The power mechanism is mounted on the base 1 to drive the gear 11 to rotate. The gear ring 12 is mounted on the outer periphery of the silo 2, and the gear ring 12 is meshed with the gear 11. The power mechanism includes a servo motor 9 and a reducer 10. The output shaft of the servo motor 9 is connected to the input shaft of the reducer 10, and the output shaft of the reducer 10 is connected to the gear 11. The cooperation between the servo motor 9 and the reducer 10 can increase the output torque of the driving assembly.

[0027] The gantry 3 is arranged on the base 1, and a first hydraulic cylinder 7 for driving the mounting frame 4 to rise and fall is installed on the gantry 3. The suction mechanism is installed on the mounting frame 4, and the suction mechanism includes a cotton suction hood 6 and a suction pipe 17. The cotton suction hood 6 is installed at the bottom end of the mounting frame 4, and the suction pipe 17 is connected to the cotton suction hood 6.

[0028] The dust suction mechanism is installed on the gantry 3 and is used to absorb dust and fiber seeds on the cotton material inside the silo 2. The dust suction mechanism includes a dust hood 5, a partition net 15, a vacuum cleaner 16 and a cloth bag 18. The dust hood 5 is installed at the bottom end of the mounting frame 4, and the vacuum cleaner 16 is installed on the mounting frame 4. The input end of the vacuum cleaner 16 is connected to the inside of the dust hood 5, and the output end of the vacuum cleaner 16 is connected to the cloth bag 18. The partition net 15 is installed at the bottom opening of the dust hood 5. When the vacuum cleaner 16 is started, the dust and fiber seeds on the cotton material can be absorbed. The absorbed dust and fiber seeds enter the inside of the cloth bag 18. The partition net 15 can prevent the cotton material from being sucked into the vacuum cleaner 16 and causing blockage.

[0029] The scraping mechanism is installed on the dust collection mechanism to scrape off the cotton material adsorbed on the dust collection mechanism. The scraping mechanism includes a second hydraulic cylinder 13, a mounting rod 19 and bristles 20. The mounting rod 19 is arranged below the partition net 15. The bristles 20 are mounted on the mounting rod 19 and contact the surface of the partition net 15. The second hydraulic cylinder 13 is installed on the dust collection hood 5 and its output shaft is connected to the mounting rod 19. The second hydraulic cylinder 13 drives the mounting rod 19 to move back and forth, and the mounting rod 19 drives the bristles 20 to move. The bristles 20 can scrape off the cotton material adsorbed on the partition net 15 during the back and forth movement.

[0030] In this embodiment, a power mechanism is set up to drive the silo 2 to rotate. Compared with driving the gantry 3, the suction mechanism and the dust suction mechanism to rotate, this structure will not hinder the operator's feeding, and the feeding work can be performed synchronously during the suction process; starting the vacuum cleaner 16 can absorb the dust and fiber seeds on the cotton material, and the absorbed dust and fiber seeds enter the interior of the cloth bag 18. During this process, some cotton material will be adsorbed on the partition net 15, and the second hydraulic cylinder 13 can be started to work. The second hydraulic cylinder 13 drives the mounting rod 19 to move back and forth, thereby driving the bristles 20 to move, thereby scraping off the cotton material adsorbed on the partition net 15 to prevent affecting the subsequent work of the dust suction mechanism.

[0031] Embodiment 2

[0032] like Figure 1 As shown, the present embodiment proposes a cotton picking machine with waste processing function. Compared with the first embodiment, the present embodiment also includes a plurality of balls 14 installed at the bottom end of the silo 2. By installing a plurality of balls 14 at the bottom end of the silo 2, the friction between the base 1 and the silo 2 can be reduced, thereby reducing the resistance generated by the silo 2 during rotation.

[0033] Embodiment 3

[0034] like Figure 1 As shown, the present embodiment proposes a cotton picking machine with a waste handling function. Compared with the first embodiment, the present embodiment also includes a protective shell 8 arranged on the periphery of the base 1. The protective shell 8 is an arc-surface structure. The silo 2 is located on the inner side of the protective shell 8. The protective shell 8 can play a protective role to prevent the operator from accidentally touching the rotating silo 2 during the feeding process, so as to improve the safety of the equipment.

[0035] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A cotton plucking machine with waste handling function, characterized in that: include: A base (1) and a silo (2), wherein the silo (2) is rotatably mounted on the base (1), and a driving assembly for driving the silo (2) to rotate is mounted on the base (1); A gantry (3), a mounting frame (4) and a material suction mechanism, wherein the gantry (3) is arranged on a base (1), a first hydraulic cylinder (7) for driving the mounting frame (4) to rise and fall is installed on the gantry (3), and the material suction mechanism is installed on the mounting frame (4); A dust suction mechanism installed on the gantry (3) and used to suck dust and fiber seed scraps on the cotton material inside the silo (2); A scraping mechanism is installed on the dust suction mechanism and is used to scrape off the cotton material adsorbed on the dust suction mechanism.

2. The cotton plucking machine with waste handling function according to claim 1, characterized in that: The dust collection mechanism comprises a dust collection hood (5), a partition net (15), a dust collector (16) and a cloth bag (18); the dust collection hood (5) is mounted on the bottom end of a mounting frame (4); the dust collector (16) is mounted on the mounting frame (4); an input end of the dust collector (16) is connected to the inside of the dust collection hood (5); an output end of the dust collector (16) is connected to the cloth bag (18); and the partition net (15) is mounted at the bottom opening of the dust collection hood (5).

3. The cotton plucking machine with waste handling function according to claim 2, characterized in that: The scraping mechanism comprises a second hydraulic cylinder (13), a mounting rod (19) and bristles (20); the mounting rod (19) is arranged below the partition net (15); the bristles (20) are mounted on the mounting rod (19) and contact the surface of the partition net (15); the second hydraulic cylinder (13) is mounted on the dust cover (5) and its output shaft is connected to the mounting rod (19).

4. The cotton plucking machine with waste handling function according to claim 1, characterized in that: A plurality of balls (14) are installed at the bottom end of the silo (2).

5. The cotton plucking machine with waste handling function according to claim 1, characterized in that: A protective shell (8) is arranged around the base (1), and the protective shell (8) is a curved surface structure.

6. The cotton plucking machine with waste handling function according to claim 1, characterized in that: The driving assembly comprises a power mechanism, a gear (11) and a gear ring (12); the power mechanism is mounted on a base (1) and is used to drive the gear (11) to rotate; the gear ring (12) is mounted on the outer periphery of the silo (2), and the gear ring (12) is meshedly connected with the gear (11).

7. The cotton plucking machine with waste handling function according to claim 6, characterized in that: The power mechanism comprises a servo motor (9) and a reducer (10), wherein the output shaft of the servo motor (9) is connected to the input shaft of the reducer (10), and the output shaft of the reducer (10) is connected to the gear (11).

8. The cotton plucking machine with waste handling function according to claim 1, characterized in that: The material suction mechanism comprises a cotton suction cover (6) and a material suction pipe (17); the cotton suction cover (6) is mounted on the bottom end of the mounting frame (4); and the material suction pipe (17) is connected to the cotton suction cover (6).

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