Large-area leveling device of water-jet loom

By designing a large-area leveling device for water jet looms, using the ironing board and water spraying system of the leveling mechanism, and the synergistic effect of multiple components of the winding mechanism, the problem of easy creases in the grey cloth of the water jet loom is solved, and efficient flattening and winding of the fabric is achieved.

CN222861785UActive Publication Date: 2025-05-13QINGDAO RONGXIN MASCH CO LTD
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Patent Information

Application Number
CN202421933103.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-13
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

Due to moisture residue, grey fabrics produced by water jet looms are prone to creases during winding and drying, affecting the beauty and quality of the product. The existing leveling device is difficult to apply sufficient pressure when facing the roll, resulting in poor leveling effect.

Method used

A large-area leveling device for water jet looms is designed, including a leveling mechanism and a winding mechanism. The leveling mechanism consists of a water tank, an ironing board, a water spray rack and a spray head. The ironing board is in contact with the fabric through the reaction force of the spring, and the cloth surface is ironed by spraying water. The winding mechanism ensures that the rolling remains flat during the winding process through components such as the winding roller, support arm, rocker arm and pressing wheel.

Benefits of technology

This device can effectively prevent wrinkles from occurring before winding, ensure that the cloth surface reaches a flat state before winding, thereby improving the aesthetics and quality of the product. At the same time, the winding mechanism can increase the pressure according to the size of the roll to ensure the flatness of the roll.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222861785U_ABST
Patent Text Reader

Abstract

The utility model provides a large-area leveling device of a water-jet loom, and relates to the field of leveling equipment of water-jet looms. The large-area leveling device of the water-jet loom comprises a conveying table, a leveling mechanism is arranged on one side of the upper portion of the conveying table, a support is fixedly installed on the portion, above the leveling mechanism, of the conveying table, a spring is fixedly installed at the bottom of the support, the other end of the spring is fixed to the leveling mechanism, and the spring enables the leveling mechanism to be close to the conveying table. A middle shaft is installed at the end, away from the leveling mechanism, of the conveying table, and a winding mechanism is elastically installed at the end, away from the leveling mechanism, of the conveying table. According to the large-area leveling device for the water-jet loom, the leveling mechanism is arranged, the leveling state can be achieved before rolling, the wrinkling condition is avoided, the ironing plate can play a good role for cloth manufactured by the water-jet loom, the cloth can be leveled under the condition that water is not sprayed, and then during rolling, the cloth can be leveled through the ironing plate. And the cloth roll can be pressed by the pressing wheel, so that the rolling flatness is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of water jet loom leveling equipment, in particular to a large-area leveling device for a water jet loom. Background Art

[0002] The water jet loom is a shuttleless loom that uses a jet of water to pull the weft yarn through the shed. The frictional traction of water jet weft insertion on the weft yarn is greater than that of air jet weft insertion, and the diffusion is small, which is suitable for the weft insertion of synthetic fibers, glass fibers and other filaments with smooth surfaces. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity in weaving. In addition, the jet weft consumes less energy and has the lowest noise. The water jet loom uses water as the weft insertion medium to generate frictional traction on the weft yarn by jetting water, so that the weft yarn on the fixed bobbin is introduced into the shed. The water jet loom has the characteristics of high speed and high unit output, and is mainly suitable for the production of hydrophobic filament chemical fiber fabrics with smooth surfaces. However, since water is used as the weft insertion medium, the obtained grey cloth is wet, and even after dehydration, a small amount of water will remain. It is very easy to produce creases when winding into a cloth roll. When the cloth roll is dried, the creases are more difficult to smooth, affecting the appearance and quality of the product.

[0003] CN102433671A discloses a leveling device for a water jet loom, comprising a cloth pressing roller, characterized in that: a cloth pressing roller belt is respectively provided at both ends of the cloth pressing roller, one end of the cloth pressing roller belt is sleeved with the cloth pressing roller, and the other end of the cloth pressing roller belt is connected to a cloth pressing roller belt seat. The overall structure of the invention is simple and stable, and the cloth pressing roller can adjust itself to the thickness of the cloth roll, thereby ensuring a good leveling effect, saving manpower, and improving product quality.

[0004] In this solution, the cloth pressing roller can play a simple role in smoothing flat cloth, but when dealing with cloth rolls, there will be a problem of offset, making it difficult to apply pressure to the cloth roll, and a good smoothing effect cannot be achieved for the grey cloth of the water jet loom. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a large-area leveling device for a water jet loom, which solves the problems raised in the background technology.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a large-area leveling device for a water jet loom, including a conveying table, a leveling mechanism is provided on the upper side of the conveying table, a bracket is fixedly installed on the conveying table above the leveling mechanism, a spring is fixedly installed on the bottom of the bracket, the other end of the spring is fixed to the leveling mechanism, the spring makes the leveling mechanism approach the conveying table, an intermediate shaft is installed on the end of the conveying table away from the leveling mechanism, and a winding mechanism is elastically installed on the end of the conveying table away from the leveling mechanism.

[0009] Preferably, the leveling mechanism includes a water tank, an ironing board, a water spray rack and a nozzle. The water tank is fixed to the end of the spring away from the bracket. The ironing board is fixed below the water tank. There are multiple ironing boards, at least one. A heating tube is provided inside the ironing board. The water spray rack is fixed to the bottom of the water tank and is located on one side of the ironing board. There are multiple nozzles, which are installed together on the water spray rack. The input end of the nozzle is connected to the water tank.

[0010] Preferably, the ironing board is a trapezoidal structure, and its bottom surface is a flat structure.

[0011] Preferably, the winding mechanism includes a winding roller, a support arm, a rocker arm and a pressure wheel. Two support arms are provided, one end of the support arm is elastically hinged to the bottom surface of the conveying platform close to one end of the intermediate shaft, the two support arms are symmetrically arranged front to back, the winding roller is located between the ends of the two support arms away from the conveying platform, the main shaft of the winding roller is connected to the two support arms and is rotatably connected thereto, two rocker arms are provided, one end of the rocker arm is elastically hinged to the middle position of the support arm, the pressure wheel is close to the winding roller, the main shaft of the pressure wheel is connected to the ends of the two rocker arms away from the support arms and is rotatably connected thereto.

[0012] Preferably, a torsion spring is installed at the hinge position between one end of the support arm and the conveyor platform, and the downward swing of the support arm can compress the torsion spring. A torsion spring is installed at the hinge position between one end of the rocker arm and the support arm, and the rocker arm is always close to the winding roller under the force of the torsion spring.

[0013] Preferably, limiting plates are fixedly installed on the conveying platform at both ends of the front and rear of the ironing board, and both ends of the bracket are respectively fixed to the upper ends of the two limiting plates.

[0014] (III) Beneficial effects

[0015] The utility model provides a large-area leveling device for a water jet loom. It has the following beneficial effects:

[0016] 1. The large-area leveling device of the water jet loom is equipped with a leveling mechanism. When the cloth roll moves on the conveyor table, the ironing board will contact the cloth due to the reaction force of the spring, and the nozzle will spray water on the cloth at this time. After spraying water, the two ironing boards can continuously iron the cloth in sequence, so that the cloth can be flat before rolling up, avoiding wrinkles. In addition, the ironing board can play a good role in the cloth made by the water jet loom, and the cloth can be leveled without spraying water.

[0017] 2. The large-area leveling device of the water jet loom is provided with a winding mechanism. The winding roller can rotate to wind the cloth. The wound cloth is wound from the bottom of the winding roller, so that the middle shaft plays an effect of supporting the cloth. Then, when winding, the cloth roll will be pressed by the pressing wheel, so as to ensure the flatness of the winding. When the cloth roll gradually becomes larger, the weight on the winding roller will slowly increase, and then the pressure of the cloth on the middle shaft will continue to increase. Therefore, the larger the cloth roll, the greater the pressure applied to the cloth roll, so as to avoid difficulty in leveling the cloth roll in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a front view of the structure of the utility model;

[0020] Figure 3 This is a partial structural breakdown diagram of the utility model;

[0021] Figure 4 For this utility model Figure 3 A magnified view of the structure at center.

[0022] In the figure: 1. conveying table; 2. leveling mechanism; 201. water tank; 202. ironing board; 203. water spray rack; 204. nozzle; 205. heating tube; 3. bracket; 4. spring; 5. winding mechanism; 501. winding roller; 502. support arm; 503. rocker arm; 504. pressure wheel; 6. intermediate shaft; 7. limiting plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0025] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] The utility model provides a large-area leveling device for a water jet loom:

[0027] like Figure 1-4 As shown, it includes a conveying platform 1, a leveling mechanism 2 is provided on one side above the conveying platform 1, a bracket 3 is fixedly installed on the conveying platform 1 above the leveling mechanism 2, a spring 4 is fixedly installed on the bottom of the bracket 3, the other end of the spring 4 is fixed to the leveling mechanism 2, the spring 4 makes the leveling mechanism 2 approach the conveying platform 1, an intermediate shaft 6 is installed on the end of the conveying platform 1 away from the leveling mechanism 2, and a winding mechanism 5 is elastically installed on the end of the conveying platform 1 away from the leveling mechanism 2.

[0028] The conveyor platform 1 is a cloth conveying device. The cloth needs to move forward on the conveyor platform 1 when winding. The elasticity of the spring 4 is adjustable, so that the contact force between the leveling mechanism 2 and the conveyor platform 1 can be changed.

[0029] The leveling mechanism 2 includes a water tank 201, an ironing board 202, a water spray rack 203 and a nozzle 204. The water tank 201 is fixed to the end of the spring 4 away from the bracket 3. The ironing board 202 is fixed below the water tank 201. There are multiple ironing boards 202, at least one. A heating pipe 205 is provided inside the ironing board 202. The water spray rack 203 is fixed to the bottom of the water tank 201 and is located on one side of the ironing board 202. There are multiple nozzles 204, which are installed together on the water spray rack 203. The input end of the nozzle 204 is connected to the water tank 201.

[0030] A water pump and a controller are arranged in the water tank 201 , which can supply water to the nozzle 204 . The heating pipe 205 is an electric heating pipe, which can heat the bottom of the ironing board 202 .

[0031] The ironing board 202 is a trapezoidal structure, and its bottom surface is a flat structure.

[0032] The structure of the ironing board 202 can concentrate the heat to the bottom surface for applying heat to the fabric.

[0033] The winding mechanism 5 includes a winding roller 501, a support arm 502, a rocker arm 503 and a pressure wheel 504. Two support arms 502 are provided, one end of the support arm 502 is elastically hinged to the bottom surface of the conveying platform 1 close to the middle shaft 6, and the two support arms 502 are symmetrically arranged front and back. The winding roller 501 is located between the ends of the two support arms 502 away from the conveying platform 1. The main shaft of the winding roller 501 is connected to the two support arms 502 and is rotatably connected thereto. Two rocker arms 503 are provided, one end of the rocker arm 503 is elastically hinged to the middle position of the support arm 502, and the pressure wheel 504 is close to the winding roller 501. The main shaft of the pressure wheel 504 is connected to the ends of the two rocker arms 503 away from the support arms 502 and is rotatably connected thereto.

[0034] The winding roller 501 can be driven by a motor, or can be driven to rotate by its own power. The winding roller 501 can pull the cloth forward. The support arm 502 has a certain length, and after the cloth roll becomes larger, it does not affect the conveying platform 1.

[0035] A torsion spring is installed at the hinge position between one end of the support arm 502 and the conveyor platform 1. The downward swing of the support arm 502 can compress the torsion spring. A torsion spring is installed at the hinge position between one end of the rocker arm 503 and the support arm 502. The rocker arm 503 is always close to the winding roller 501 due to the force of the torsion spring.

[0036] Limiting plates 7 are fixedly mounted on the conveying platform 1 at both the front and rear ends of the ironing plate 202 , and both ends of the bracket 3 are fixed to the upper ends of the two limiting plates 7 , respectively.

[0037] The limiting plate 7 can make the cloth move forward on the planned route.

[0038] During use, when the cloth roll moves on the conveyor platform 1, due to the reaction force of the spring 4, the ironing plate 202 will contact the cloth, and the nozzle 204 will spray water on the cloth surface. After spraying water, the two ironing plates 202 can sequentially and continuously iron the cloth surface, and the rotation of the winding roller 501 can make the cloth rolled up, and the rolled cloth is wound from the bottom of the winding roller 501, so that the intermediate shaft 6 plays a role of supporting the cloth, and then when rolling up, the cloth roll will be pressed by the pressing wheel 504, so as to ensure the flatness of the rolling, and when the cloth roll gradually becomes larger, the weight on the winding roller 501 will slowly increase, and then the pressure of the cloth on the intermediate shaft 6 will continue to increase, so that the larger the cloth roll, the greater the pressure applied to the cloth roll.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.

[0040] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large-area flattening device for a water jet loom, comprising a conveying platform (1), characterized in that: A leveling mechanism (2) is provided on one side above the conveying platform (1); a bracket (3) is fixedly installed on the conveying platform (1) above the leveling mechanism (2); a spring (4) is fixedly installed at the bottom of the bracket (3); the other end of the spring (4) is fixed to the leveling mechanism (2); the spring (4) causes the leveling mechanism (2) to approach the conveying platform (1); an intermediate shaft (6) is installed at one end of the conveying platform (1) away from the leveling mechanism (2); and a winding mechanism (5) is elastically installed at one end of the conveying platform (1) away from the leveling mechanism (2).

2. The large area leveling device for a water jet loom according to claim 1, characterized in that: The leveling mechanism (2) comprises a water tank (201), an ironing board (202), a water spraying frame (203) and a nozzle (204); the water tank (201) is fixed to an end of the spring (4) away from the bracket (3); the ironing board (202) is fixed below the water tank (201); a plurality of ironing boards (202) are provided, at least one; a heating pipe (205) is provided inside the ironing board (202); the water spraying frame (203) is fixed to the bottom of the water tank (201) and is located on one side of the ironing board (202); a plurality of nozzles (204) are provided and are installed together on the water spraying frame (203); an input end of the nozzle (204) is connected to the water tank (201).

3. The large area leveling device for a water jet loom according to claim 2, characterized in that: The ironing board (202) is a trapezoidal structure, and its bottom surface is a flat structure.

4. The large area leveling device for a water jet loom according to claim 3, characterized in that: The winding mechanism (5) comprises a winding roller (501), a support arm (502), a rocker arm (503) and a pressure wheel (504). Two support arms (502) are provided, one end of the support arm (502) is elastically hinged to the bottom surface of the conveying platform (1) close to one end of the intermediate shaft (6), the two support arms (502) are symmetrically arranged front and back, the winding roller (501) is located between the ends of the two support arms (502) away from the conveying platform (1), the main shaft of the winding roller (501) is connected to the two support arms (502) and is rotatably connected thereto, two rocker arms (503) are provided, one end of the rocker arm (503) is elastically hinged to the middle position of the support arm (502), the pressure wheel (504) is close to the winding roller (501), the main shaft of the pressure wheel (504) is connected to the ends of the two rocker arms (503) away from the support arms (502) and is rotatably connected thereto.

5. The large area leveling device for a water jet loom according to claim 4, characterized in that: A torsion spring is installed at the hinge position between one end of the support arm (502) and the conveying platform (1), and the torsion spring can be compressed when the support arm (502) swings downward. A torsion spring is installed at the hinge position between one end of the rocker arm (503) and the support arm (502), and the rocker arm (503) is always moved closer to the winding roller (501) due to the force of the torsion spring.

6. The large area leveling device for a water jet loom according to claim 5, characterized in that: Limiting plates (7) are fixedly installed on the conveying platform (1) at both the front and rear ends of the ironing plate (202), and the two ends of the bracket (3) are respectively fixed to the upper ends of the two limiting plates (7).

Citation Information

Patent Citations

  • Leveling device of water-jet loom

    CN102433671A