Light calender for polypropylene monofilament and multifilament filter material
By introducing adjustable humidification components and liquid uniform plates in the light calender, the problem of the inability to adjust the humidity level and the unremoval of excess moisture in the prior art is solved, and the calendering effect of polypropylene single multifilament filter material is improved.
Patent Information
- Application Number
- CN202421473144.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When existing light calendering mills wet polypropylene single multifilament filters, the degree of humidity cannot be adjusted, resulting in the moisture being unable to be removed during excessive humidity, affecting the calendering effect.
A light calender is designed including a humidification assembly and a liquid uniform plate. The humidification assembly adjusts the steam air outlet through the steam chamber and the steam quantity adjustment block, and the liquid uniform plate discharges excess water through the liquid discharge hole.
The humidity increase amount of polypropylene single multifilament filter is controlled to ensure proper wetting before calendering, avoiding excess moisture affecting the calendering quality, and improving the calendering effect.
Smart Images

Figure CN222861883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calendering equipment, in particular to a light calendering machine for polypropylene single and multifilament filter materials. Background Art
[0002] The light calender plays a key role in processing polypropylene monofilament and multifilament filter materials. Through calendering treatment, it can improve the surface smoothness of the filter material and enhance its physical properties, such as wear resistance and tensile strength, thereby increasing the service life and filtration efficiency of the filter material.
[0003] Before calendering, the polypropylene monofilament filter material usually needs to be moistened. However, the humidification degree of the usual moistening device cannot be adjusted, and when the polypropylene monofilament filter material is over-moistened, the excess water on the polypropylene monofilament filter material cannot be removed, resulting in poor calendering effect of the polypropylene monofilament filter material. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a polypropylene single-filament and multifilament filter material light calender, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a polypropylene single-filament filter material light calendering machine, characterized in that it includes a calendering table, on which a calendering roller group and three support frame groups are fixedly connected, the support frame group includes two support frames, and a calendering roller group inlet is provided on the calendering roller group. Two rotating shafts are rotatably connected between the support frames of the support frame groups at both ends, and a rotating shaft is rotatably connected between the support frames of the middle support frame group. Guide rollers are fixedly connected to the outer circumferential surface of the rotating shaft, and a liquid homogenizing plate is also fixedly connected between the support frames of the middle support frame group, and a humidification component is fixedly connected to the two support frames of the support frame group close to one end of the liquid homogenizing plate.
[0008] Preferably, the humidification component includes a steam bin and an exhaust pipe, the steam bin is fixedly connected to the exhaust pipe, a steam chamber is opened in the steam bin, an exhaust channel is opened in the exhaust pipe, the steam chamber and the exhaust channel are connected through-and-through, a limiting slide groove is opened on the exhaust pipe, a steam volume regulating block is slidably connected in the limiting slide groove, and the steam volume regulating block is used to adjust the size of the exhaust port of the exhaust channel.
[0009] Preferably, both ends of the feeding port of the calendering roller group rotatably connected to the support frame group fixedly connected to the steam bin are fixedly connected to fixed rings, and an active lever is detachably connected to the outer circular surface of the fixed ring, and both ends of the steam volume regulating block close to the fixed ring are fixedly connected to passive levers, and the active lever is used to push the passive lever.
[0010] Preferably, a reset plate is fixedly connected to a surface of the steam volume regulating block away from the fixed ring, a reset spring is fixedly connected to the reset plate, and one end of the reset spring away from the reset plate is fixedly connected to the support frame of the support frame group.
[0011] Preferably, the distance between the end of the active lever away from the rotating shaft and the axis of the rotating shaft is greater than the limit position of the passive lever close to the rotating shaft.
[0012] Preferably, the liquid homogenizing plate includes an arc portion, a horizontal portion and a vertical portion, the arc portion, the horizontal portion and the vertical portion of the liquid homogenizing plate are fixedly connected in sequence, the arc portion of the liquid homogenizing plate is adapted to the guide roller, and a plurality of drainage holes are provided on the arc portion of the liquid homogenizing plate.
[0013] (III) Beneficial effects
[0014] The utility model provides a polypropylene single-filament multifilament filter material light calender. It has the following beneficial effects:
[0015] 1. This scheme arranges a humidification component on the support frame group at one end, which can control the steam output by driving a replaceable active lever to rotate through a fixed ring, so that the humidification amount of the polypropylene monofilament filter material can be adjusted in the humidification link before entering the feeding port of the calendering roller group, thereby achieving the purpose of improving the humidification effect of the polypropylene monofilament filter material before calendering and ensuring the calendering quality of the polypropylene monofilament filter material.
[0016] 2. This scheme arranges a liquid leveling plate with drainage holes between the calendering roller group and the humidifying assembly so that when the polypropylene monofilament filter material passes through the drainage holes, excess water on the polypropylene monofilament filter material is discharged, thereby preventing the excess water on the polypropylene monofilament filter material from affecting the calendering operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 3 for Figure 2 Schematic diagram of the structure of A.
[0020] In the figure: 11, calendering table; 12, calendering roller group; 13, calendering roller group inlet; 14, support frame group; 15, rotating shaft; 16, guide roller; 17, steam bin; 18, steam chamber; 20, exhaust pipe; 21, exhaust channel; 22, limit slide; 23, steam volume adjustment block; 24, reset plate; 25, reset spring; 26, passive lever; 27, fixed ring; 28, active lever; 30, liquid uniformity plate; 31, drainage hole. DETAILED DESCRIPTION
[0021] The utility model embodiment provides a polypropylene single-filament multifilament filter material light calender, such as Figure 1-3 As shown, it includes a calendering table 11, a calendering roller group 12, a calendering roller group inlet 13, a support frame group 14, a rotating shaft 15, a guide roller 16, a steam bin 17, a steam chamber 18, an exhaust pipe 20, an exhaust channel 21, a limiting slide 22, a steam volume regulating block 23, a reset plate 24, a reset spring 25, a passive lever 26, a fixing ring 27, an active lever 28, a liquid uniformizing plate 30, and a liquid discharge hole 31.
[0022] like Figure 1-3 As shown, a calendering roller group 12 and three support frame groups 14 are fixedly connected to the calendering table 11, and the support frame group 14 includes two support frames. A calendering roller group feeding port 13 is opened on the calendering roller group 12, two rotating shafts 15 are rotatably connected between the support frames of the support frame groups 14 at both ends, and a rotating shaft 15 is rotatably connected between the support frames of the middle support frame group 14. Guide rollers 16 are fixedly connected to the outer circumferential surface of the rotating shaft 15, and a liquid leveling plate 30 is also fixedly connected between the support frames of the middle support frame group 14. A humidification component is fixedly connected to the two support frames of the support frame group 14 near one end of the liquid leveling plate 30.
[0023] The humidification component includes a steam bin 17 and an exhaust pipe 20. The steam bin 17 is fixedly connected to the exhaust pipe 20. A steam chamber 18 is provided in the steam bin 17. An exhaust channel 21 is provided in the exhaust pipe 20. The steam chamber 18 is connected to the exhaust channel 21. A limiting slide groove 22 is provided on the exhaust pipe 20. A steam volume regulating block 23 is slidably connected in the limiting slide groove 22. The steam volume regulating block 23 is used to adjust the size of the exhaust port of the exhaust channel 21.
[0024] It is worth noting that the calendering roller group 12 is a prior art, and a plurality of calendering rollers are arranged in the calendering roller group 12. A steam generator is built into the steam chamber 18, and the steam generator is a prior art. The device has a winding roller outside, and the winding roller is used to drive the polypropylene single and multifilament filter material to be transmitted along the extension direction of the calendering table 11.
[0025] Both ends of the feeding port 13 of the calendering roller group 14 which is rotatably connected to the support frame group 14 fixedly connected to the steam bin 17 are fixedly connected with a fixing ring 27, and an active lever 28 is detachably connected to the outer circumferential surface of the fixing ring 27. The active lever 28 is provided with various specifications. The active lever 28 of different specifications can be used to adjust the displacement of the steam volume regulating block 23, thereby adjusting the steam output in the exhaust channel 21. Passive levers 26 are fixedly connected to both ends of the steam volume regulating block 23 close to the fixing ring 27, and the active lever 28 is used to push the passive lever 26.
[0026] A reset plate 24 is fixedly connected to the side of the steam volume regulating block 23 away from the fixed ring 27, and a reset spring 25 is fixedly connected to the reset plate 24. The end of the reset spring 25 away from the reset plate 24 is fixedly connected to the support frame of the support frame group 14, and the distance between the end of the active lever 28 away from the rotating shaft 15 and the axis of the rotating shaft 15 is greater than the extreme position of the passive lever 26 close to the rotating shaft 15.
[0027] The liquid leveling plate 30 includes an arc portion, a horizontal portion and a vertical portion, which are fixedly connected in sequence. The arc portion of the liquid leveling plate 30 is adapted to the guide roller 16 , and a plurality of drainage holes 31 are provided on the arc portion of the liquid leveling plate 30 .
[0028] When the polypropylene monofilament filter material is calendered in this scheme, first, the polypropylene monofilament filter material is fed and laid out in sequence from between the two guide rollers 16 where the humidification component is arranged, below the liquid leveling plate 30, between the feeding port 13 of the calendering roller group and between the two guide rollers 16 at one end away from the liquid leveling plate 30.
[0029] Then, when the polypropylene monofilament filter material is transmitted along the above-mentioned layout direction, the polypropylene monofilament filter material drives the guide roller 16 where the humidification component is arranged to rotate, and the guide roller 16 drives the fixed ring 27 to rotate. The active lever 28 on the outer circumferential surface of the fixed ring 27 rotates with the fixed ring 27, so that the active lever 28 pushes the passive lever 26, and the passive lever 26 drives the steam volume regulating block 23 to slide relative to the limiting slide groove 22, and the steam volume regulating block 23 stretches the reset spring 25 through the reset plate 24, and the reset spring 25 generates elastic potential energy that causes the reset plate 24 to push the steam volume regulating block 23 in the opposite direction of the sliding direction of the steam volume regulating block 23, so that when the active lever 28 rotates past the contact position with the passive lever 26, the steam volume regulating block 23 is reset.
[0030] Finally, when the polypropylene monofilament filter material passes through the liquid leveling plate 30, the liquid leveling plate 30 evenly spreads the moisture on the polypropylene monofilament filter material, and the liquid leveling plate 30 discharges the excess moisture on the polypropylene monofilament filter material to the upper circular surface of the arc portion of the liquid leveling plate 30 through the drainage hole 31, and flows to the horizontal portion of the liquid leveling plate 30 for discharge. When the polypropylene monofilament filter material passes through the calendering roller group feed port 13, the calendering rollers in the calendering roller group 12 calender the polypropylene monofilament filter material.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polypropylene single-filament multifilament filter material light calender, characterized in that: The invention comprises a calendering table (11), on which a calendering roller group (12) and three support frame groups (14) are fixedly connected. The support frame group (14) comprises two support frames. The calendering roller group (12) is provided with a calendering roller group inlet (13). Two rotating shafts (15) are rotatably connected between the support frames of the support frame groups (14) at both ends. A rotating shaft (15) is rotatably connected between the support frames of the middle support frame group (14). Guide rollers (16) are fixedly connected to the outer circumferential surfaces of the rotating shafts (15). A liquid homogenizing plate (30) is also fixedly connected between the support frames of the middle support frame group (14). A humidifying component is fixedly connected to the two support frames of the support frame group (14) at one end close to the liquid homogenizing plate (30).
2. A polypropylene single-filament multifilament filter material light calender according to claim 1, characterized in that: The humidification component comprises a steam bin (17) and an exhaust pipe (20), the steam bin (17) being fixedly connected to the exhaust pipe (20), a steam chamber (18) being provided in the steam bin (17), an exhaust passage (21) being provided in the exhaust pipe (20), the steam chamber (18) being interpenetratingly connected to the exhaust passage (21), a limiting slide groove (22) being provided on the exhaust pipe (20), a steam volume regulating block (23) being slidably connected in the limiting slide groove (22), and the steam volume regulating block (23) being used to adjust the size of the steam exhaust port of the exhaust passage (21).
3. A polypropylene single-filament multifilament filter material light calender according to claim 2, characterized in that: A fixing ring (27) is provided below the steam bin (17). The fixing ring (27) is fixedly arranged at both ends of the feeding port (13) of the calender roller group. An active lever (28) is detachably connected to the outer circumferential surface of the fixing ring (27). Passive levers (26) are fixedly connected to both ends of a side of the steam volume regulating block (23) close to the fixing ring (27). The active lever (28) is used to push the passive lever (26).
4. A polypropylene single-filament multifilament filter material light calender according to claim 3, characterized in that: A reset plate (24) is fixedly connected to the side of the steam volume regulating block (23) away from the fixing ring (27), a reset spring (25) is fixedly connected to the reset plate (24), and an end of the reset spring (25) away from the reset plate (24) is fixedly connected to the support frame of the support frame group (14).
5. A polypropylene single-filament multifilament filter material light calender according to claim 3, characterized in that: The distance between the end of the active lever (28) away from the rotating shaft (15) and the axis of the rotating shaft (15) is greater than the limit position of the passive lever (26) close to the rotating shaft (15).
6. A polypropylene single-filament multifilament filter material light calender according to claim 1, characterized in that: The liquid homogenizing plate (30) comprises an arcuate portion, a horizontal portion and a vertical portion. The arcuate portion, the horizontal portion and the vertical portion of the liquid homogenizing plate (30) are fixedly connected in sequence. The arcuate portion of the liquid homogenizing plate (30) is adapted to the guide roller (16). A plurality of liquid discharge holes (31) are provided on the arcuate portion of the liquid homogenizing plate (30).