Concrete reinforcement protective layer cushion block

By designing stressed steel bar placement grooves on the concrete steel bar protective layer pad, distributing steel bar placement grooves and fixing wires, the problem of the pad easily deflecting and falling off when pouring concrete is solved, ensuring the vertical installation of the pad and the accuracy of the protective layer thickness, and improving the durability of the concrete structure.

CN222862702UActive Publication Date: 2025-05-13吴茂春
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Patent Information

Application Number
CN202421608143.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-13
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing concrete steel bar protective layer pads are prone to deflection and fall off when concrete is poured and vibrated, and it is impossible to ensure that the pads are perpendicular to the formwork plate surface, resulting in a thickness error of the concrete steel bar protective layer and affecting the durability of the concrete structure.

Method used

A concrete steel bar protective layer pad is designed, including a pad assembly, which includes the pad main body, a stressed steel bar placement groove and a distribution steel bar placement groove, and a fixing wire of the pad. The stressed steel bar placement groove and the distributed steel bar placement groove are arranged in a cross-section, and are cross-binded and fixed to the steel bar through the pad fixed wire.

Benefits of technology

By setting up stressed steel bars to place grooves, distributing steel bars to place grooves and fixing wires, we can effectively prevent the pads from deflecting and falling off, ensure that the pads are perpendicular to the concrete formwork panel surface, ensure that the thickness of the concrete steel bar protective layer meets the design and specification requirements, and improve the durability of the concrete structure.

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Abstract

The utility model discloses a concrete reinforcement protective layer cushion block which comprises a cushion block assembly, the cushion block assembly comprises a cushion block body, a stressed reinforcement containing groove and a distributed reinforcement containing groove, the stressed reinforcement containing groove is formed in the middle of the front surface of the cushion block body vertically, and the distributed reinforcement containing groove is formed in the middle of the rear surface of the cushion block body. The cushion block comprises a cushion block body and a distributed steel bar containing groove, the distributed steel bar containing groove is formed in the horizontal center of the front surface of the cushion block body and intersects with a stressed steel bar containing groove in a cross mode, the cushion block further comprises cushion block fixing binding wires, the cushion block fixing binding wires are installed on the cushion block body in an embedded mode, and the cushion block fixing binding wires comprise two binding wires which are arranged in a cross mode. The cushion block can be arranged at a cross node of a reinforcing mesh to prevent the cushion block from deflecting by forming the stressed reinforcing steel bar placing grooves and the distributed reinforcing steel bar placing grooves in the concrete reinforcing protective layer cushion block, and meanwhile, the cushion block is better fixed and prevented from falling off in the concrete pouring and vibrating process by arranging the binding wires in a two-way cross binding mode. The cushion block can be ensured to be perpendicular to the template surface, so that the thickness of a concrete reinforcement protection layer can better meet the design and specification requirements, and the durability of a concrete structure is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete engineering, and in particular relates to a concrete steel bar protective layer pad. Background Art

[0002] Concrete is one of the most important civil engineering materials in contemporary times. It has the characteristics of abundant raw materials, low price and simple production process, so its usage is increasing. At the same time, concrete also has the characteristics of high compressive strength, good durability and wide range of strength grades. These characteristics make it widely used. It is not only used in various civil engineering projects, but also in shipbuilding, machinery industry, marine development, geothermal engineering, etc. Concrete is also an important material. The basic principle of concrete steel bar protective layer pad is to use concrete prefabricated pads, fix them with wire ties, and use them for cast-in-place concrete structure steel bar protective layer, so that the reinforced concrete structure has a corresponding steel bar protective layer thickness, so that the reinforced concrete components can be in the applicable external environment, without the steel bars being corroded beyond the design requirements, and the durability of the concrete structure is achieved.

[0003] The existing concrete steel bar protective layer pads are prone to deflection and fall off during concrete pouring and vibration, and it is impossible to ensure that the pads are perpendicular to the concrete formwork surface, which easily increases the thickness error of the concrete steel bar protective layer and affects the durability of the concrete structure. For this reason, we propose a concrete steel bar protective layer pad. Summary of the invention

[0004] The purpose of the utility model is to provide a concrete steel bar protective layer pad to solve the problem proposed in the above background technology that the existing concrete steel bar protective layer pad is usually tied to the stressed steel bar with a wire when in use, and it is impossible to ensure that the pad is perpendicular to the formwork board surface during concrete pouring and vibration, which easily increases the thickness error of the concrete steel bar protective layer and affects the durability of the concrete structure.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concrete steel bar protective layer pad, including a pad assembly, the pad assembly including a pad body, a stressed steel bar placement groove and a distribution steel bar placement groove, the stressed steel bar placement groove is arranged vertically in the center of the front surface of the pad body, the distribution steel bar placement groove is arranged horizontally in the center of the front surface of the pad body and crosses with the stressed steel bar placement groove, and also includes a pad fixing wire, the pad fixing wire is pre-embedded and installed on the pad body, and the pad fixing wire includes two wires arranged in a cross.

[0006] Preferably, the pad block assembly has grooves for placing stressed steel bars and grooves for placing distributed steel bars arranged in a cross pattern, and can be set at intersection nodes of the steel mesh.

[0007] Preferably, the pad block fixing wire is pre-buried and installed with the pad block body, and two pad block fixing wires penetrate the pad block body in a cross-arrangement, which can cross-bind to better fix the pad block.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] (1) Existing concrete reinforcement protective layer pads are usually tied to the stressed reinforcement with a wire tie when in use. They are prone to deflection and falling off during concrete pouring and vibration, and cannot ensure that the pad is perpendicular to the concrete formwork surface. This easily increases the error in the thickness of the concrete reinforcement protective layer and affects the durability of the concrete structure. By providing a groove for placing stressed reinforcement, a groove for placing distributed reinforcement and two fixed binding wires on the pad, the pad can be effectively prevented from deflecting and falling off, ensuring that the pad is perpendicular to the concrete formwork surface, ensuring that the thickness of the concrete reinforcement protective layer meets the design and specification requirements, and improving the durability of the concrete structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a front view structural schematic diagram of the utility model;

[0011] Figure 2 It is a left-side structural schematic diagram of the utility model;

[0012] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0013] In the figure: 100, the main body of the pad; 101, the groove for placing the stress-bearing steel bars; 102, the groove for placing the distribution steel bars; 200, the pad fixing wire. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] See also Figure 1 , Figure 2 and Figure 3The utility model provides a technical solution: a concrete steel bar protective layer pad. During the construction process, a protective layer pad assembly is installed on the steel bar before pouring concrete. The pad assembly includes a pad body (100), a stress-bearing steel bar placement groove (101) and a distribution steel bar placement groove (102), and also includes a pad fixing wire (200). The stress-bearing steel bar placement groove (101) and the distribution steel bar placement groove (102) are arranged in a cross-shaped manner and can be set at the intersection of the steel mesh. The pad is fixed to the steel bar by cross-binding through the pad fixing wire (200). The stress-bearing steel bar placement groove (101), the distribution steel bar placement groove (102), and the pad fixing wire (200) ensure that the pad is perpendicular to the concrete formwork plate surface and prevent the pad from falling off, thereby ensuring that the thickness of the concrete steel bar protective layer meets the design and specification requirements and improving the durability of the concrete structure.

[0016] Preferably, the cushion block body (100) has stress-bearing steel bar placement grooves (101) and distribution steel bar placement grooves (102) arranged in a cross pattern, which can be arranged at the intersection nodes of the steel mesh, thereby effectively preventing the cushion block from deflecting.

[0017] Preferably, the cushion block fixing wire (200) and the cushion block body (100) are pre-buried and installed, and two cushion block fixing wires penetrate the cushion block body in a cross-shaped arrangement, so that the cushion block can be fixed better by cross-binding.

[0018] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A concrete reinforcement protective layer pad, comprising a pad assembly, wherein the pad assembly comprises a pad body (100), a stressed reinforcement placement groove (101) and a distribution reinforcement placement groove (102), wherein the stressed reinforcement placement groove (101) is arranged vertically in the center of the front surface of the pad body (100), and the distribution reinforcement placement groove (102) is installed horizontally in the center of the front surface of the pad body (100) and crosses with the stressed reinforcement placement groove (101), characterized in that: The pad block has stress-bearing steel bar placement grooves (101) and distribution steel bar placement grooves (102) arranged in a cross pattern, which can be arranged at the intersection nodes of the steel mesh, and also includes pad block fixing wires (200), the pad block fixing wires (200) are pre-embedded and installed on the pad block body (100), and the pad block fixing wires (200) are arranged in two cross patterns.

2. A concrete reinforcement protective layer pad according to claim 1, characterized in that: The pad block assembly has stress-bearing steel bar placement grooves (101) and distribution steel bar placement grooves (102) arranged in a cross pattern, and can be arranged at a steel mesh intersection node.

3. A concrete reinforcement protective layer pad according to claim 2, characterized in that: The cushion block fixing wire (200) is pre-buried and installed with the cushion block main body (100), and two cushion block fixing wires (200) penetrate the cushion block main body (100) and are arranged in a cross pattern.

4. A concrete reinforcement protective layer pad according to claim 3, characterized in that: The cushion block body (100) is fixedly mounted on the concrete reinforcement bars via the stress reinforcement placement groove (101), the distribution reinforcement placement groove (102) and the cushion block fixing wire (200).