Novel special-shaped gear

By designing annularly arranged and intermeshed connecting rings and unique gear teeth arrangements in special-shaped gears, and using aluminum alloy material and a fan-type third tooth ring, the problems of uneven force distribution and large weight of traditional special-shaped gears are solved, and higher durability, transmission accuracy and flexibility are achieved.

CN222864033UActive Publication Date: 2025-05-13DONGGUAN FUMEILAI POWDER METALLURGY CO LTD
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Patent Information

Application Number
CN202422068191.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-05-13
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Traditional special-shaped gears are unevenly distributed during transmission, resulting in stress concentration, accelerated wear, large space occupancy, and heavy weight, limiting their use in space-constrained or weight-sensitive applications.

Method used

A new type of special-shaped gear is designed, which realizes power transmission through the meshing of the connecting ring, multiple external teeth and multiple internal teeth. It adopts an annular arrangement and intermeshing design. The main ring, the first tooth ring and the third tooth ring are all made of aluminum alloy, and the fan-type design of the third tooth ring is used to achieve effective meshing and transmission.

Benefits of technology

It achieves uniform force sharing, reduces local stress concentration, improves durability, transmission accuracy and stability, saves space and weight, improves flexibility and adaptability, reduces maintenance costs and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of gears, and discloses a novel special-shaped gear which comprises a main ring, a plurality of first gear teeth are arranged on the outer side wall of the main ring in a semicircular mode, a first gear ring is arranged at the rear end of the main ring, and a plurality of second gear teeth are arranged on the outer side wall of the first gear ring in a semicircular mode. A third gear ring is arranged on the upper portion of one side of the outer side wall of the first gear ring. According to the connecting structure, power transmission is achieved through meshing of the connecting ring, the multiple outer teeth and the multiple inner teeth, force in the transmission process can be evenly shared through annular arrangement and mutual meshing, local stress concentration is reduced, and durability, transmission precision and stability of the connecting structure are improved; and the arrangement mode of gear teeth on each gear ring is unique, and particularly, the third gear ring is fan-shaped, so that effective meshing and transmission can be carried out at specific positions and angles, the space is saved, the weight is reduced, and the flexibility and adaptability of the whole gear system are improved.
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Description

Technical Field

[0001] The utility model relates to the field of gears, in particular to a novel special-shaped gear. Background Art

[0002] Special-shaped gears are gears with special shapes. They play an important role in the field of mechanical transmission. Different from traditional circular gears, special-shaped gears have various irregular shapes and can provide precise transmission solutions for various special mechanical needs. The design and manufacture of special-shaped gears require highly professional technology and advanced equipment to ensure that the parameters such as gear tooth shape, tooth direction and tooth pitch meet the requirements, so as to achieve precise transmission.

[0003] Since the force distribution of traditional new special-shaped gears may be uneven during the transmission process, causing certain areas to be subjected to greater stress, thereby accelerating wear and damage, and occupying more space and being heavier, which limits their use in space-constrained or weight-sensitive applications, technical personnel in this field provide a new special-shaped gear to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a new type of special-shaped gear is proposed, which realizes power transmission through the meshing of a connecting ring, multiple external teeth and multiple internal teeth. This design of annular arrangement and mutual meshing can evenly share the force in the transmission process, reduce local stress concentration, and improve the durability, transmission accuracy and stability of the connection structure. Through the main ring, the first gear ring and the third gear ring, and the gear teeth on each gear ring are arranged in a unique manner, especially the third gear ring is fan-shaped, which can effectively mesh and transmit at specific positions and angles, saving space, reducing weight, and improving the flexibility and adaptability of the entire gear system. The main ring, the first gear ring, and the third gear ring are all made of aluminum alloy. While ensuring good strength and hardness to withstand transmission stress and friction, the weight of the entire gear system is reduced, which is convenient for installation and operation, reduces maintenance costs, and extends service life.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of special-shaped gear, comprising a main ring, the outer wall of the main ring is semicircularly arranged with a plurality of first gear teeth, the rear end of the main ring is provided with a first gear ring, the outer wall of the first gear ring is semicircularly arranged with a plurality of second gear teeth, a third gear ring is provided at the upper part of one side of the outer wall of the first gear ring, the outer wall of the third gear ring is semicircularly arranged with a plurality of third gear teeth, a connecting structure is provided between the main ring and the first gear ring, and a mounting hole is provided at the center of the front end surface of the main ring;

[0006] Through the above technical scheme, power transmission is achieved through the meshing of the connecting ring, multiple external teeth and multiple internal teeth. This design of annular arrangement and mutual meshing can evenly share the force in the transmission process, reduce local stress concentration, and improve the durability, transmission accuracy and stability of the connection structure. Through the main ring, the first gear ring and the third gear ring, and the unique arrangement of the gear teeth on each gear ring, especially the third gear ring is fan-shaped, which can effectively mesh and transmit at specific positions and angles, saving space, reducing weight, and improving the flexibility and adaptability of the entire gear system. The main ring, the first gear ring, and the third gear ring are all made of aluminum alloy. While ensuring good strength and hardness to withstand transmission stress and friction, the weight of the entire gear system is reduced, which is convenient for installation and operation, reduces maintenance costs, and extends service life.

[0007] Further, the connection structure includes a connection ring, a plurality of external teeth and a plurality of internal teeth, the plurality of internal teeth are arranged in a ring shape on the inner side wall of the mounting hole, the connection ring is arranged at the center of the front end surface of the first gear ring, and the plurality of external teeth are arranged in a ring shape on the outer side wall of the connection ring;

[0008] Through the above technical solution, when the main ring rotates, power is transmitted to the first gear ring through the meshing of the inner teeth and the outer teeth, so that the first gear ring can rotate synchronously with the main ring, thereby achieving stable and precise connection and power transmission between the main ring and the first gear ring. The inner teeth and outer teeth arranged in a ring can evenly share the force in the transmission process and reduce local stress concentration, thereby improving the durability of the connection structure. At the same time, it ensures the synchronization between the main ring and the first gear ring, reduces transmission errors, and improves the transmission accuracy and stability of the entire gear system.

[0009] Furthermore, the plurality of external teeth are respectively meshed with the plurality of internal teeth;

[0010] Through the above technical solution, the accuracy and stability of power transmission between the main ring and the first gear ring are ensured, slippage or power loss is avoided, the transmission efficiency is improved, and at the same time the rotation synchronization of the two is improved, reducing the transmission error.

[0011] Furthermore, the first gear ring and the third gear ring are fixedly connected;

[0012] Through the above technical solution, the transmission structure is simplified, the directness and efficiency of power transmission are guaranteed, the energy loss during the transmission process is reduced, and the reliability of the entire transmission system is improved.

[0013] Further, the third gear ring is fan-shaped;

[0014] Through the above technical solution, when the fan-shaped third gear ring rotates, its specific shape and angle can effectively engage and transmit with other components at specific positions and angles, saving space, reducing weight, and being able to adapt to specific transmission requirements, thereby improving the flexibility and adaptability of the entire gear system.

[0015] Furthermore, the main ring, the first gear ring, and the third gear ring are all made of aluminum alloy;

[0016] Through the above technical solution, the aluminum alloy has good strength and hardness, can withstand the stress and friction in the transmission process, and at the same time has a lighter weight, which reduces the weight of the entire gear system and facilitates installation and operation. At the same time, it ensures sufficient strength and wear resistance, extends the service life of the gear and reduces maintenance costs.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, the new special-shaped gear realizes power transmission through the meshing of the connecting ring, multiple external teeth and multiple internal teeth. This design of annular arrangement and mutual meshing can evenly share the force in the transmission process, reduce local stress concentration, and improve the durability, transmission accuracy and stability of the connection structure.

[0019] 2. In the utility model, the main ring, the first gear ring and the third gear ring are used, and the gear teeth on each gear ring are arranged in a unique manner, especially the third gear ring is fan-shaped, which can effectively engage and transmit at specific positions and angles, save space, reduce weight, and improve the flexibility and adaptability of the entire gear system.

[0020] 3. In the utility model, the main ring, the first gear ring and the third gear ring are all made of aluminum alloy, which not only ensures good strength and hardness to withstand transmission stress and friction, but also reduces the weight of the entire gear system, facilitates installation and operation, reduces maintenance costs, and prolongs service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A three-dimensional diagram of a new type of special-shaped gear proposed by the utility model;

[0022] Figure 2 This is a three-dimensional diagram from another perspective of a new type of special-shaped gear proposed by the utility model;

[0023] Figure 3 This is a three-dimensional exploded view of a new type of special-shaped gear proposed by the utility model;

[0024] Figure 4 This is a front view of a new type of special-shaped gear proposed by the utility model.

[0025] Legend:

[0026] 1. Main ring; 2. First gear teeth; 3. First gear ring; 4. Second gear teeth; 5. Third gear ring; 6. Third gear teeth; 7. Mounting hole; 8. Connection structure; 801. Connection ring; 802. External teeth; 803. Internal teeth. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Reference Figure 1-4 The utility model provides an embodiment: a new type of special-shaped gear, including a main ring 1, an outer wall of the main ring 1 is arranged in a semicircular manner with a plurality of first gear teeth 2, a first gear ring 3 is provided at the rear end of the main ring 1, an outer wall of the first gear ring 3 is arranged in a semicircular manner with a plurality of second gear teeth 4, a third gear ring 5 is provided at the upper part of one side of the outer wall of the first gear ring 3, and an outer wall of the third gear ring 5 is arranged in a semicircular manner with a plurality of third gear teeth 6, a connecting structure 8 is provided between the main ring 1 and the first gear ring 3, and a mounting hole 7 is provided at the center of the front end surface of the main ring 1. When the main ring 1 rotates, the first gear ring 3 is driven to rotate through the connecting structure 8, and the first gear ring 3 drives the third gear ring 5 to rotate, thereby realizing the transmission of the entire gear system, and through the first gear teeth 2, the second gear teeth 4 and the third gear teeth 6, they cooperate with each other, and in the transmission process, the transmission and conversion of power are realized through the meshing of gear teeth of different positions and numbers.

[0029] The first gear ring 3 and the third gear ring 5 are fixedly connected, which simplifies the transmission structure, ensures the directness and efficiency of power transmission, reduces the energy loss in the transmission process, and improves the reliability of the entire transmission system. The third gear ring 5 is fan-shaped. When the fan-shaped third gear ring 5 rotates, its specific shape and angle can effectively mesh and transmit with other components at specific positions and angles, saving space, reducing weight, and being able to adapt to specific transmission requirements, thereby improving the flexibility and adaptability of the entire gear system. The main ring 1, the first gear ring 3, and the third gear ring 5 are all made of aluminum alloy. Aluminum alloy has good strength and hardness, can withstand stress and friction in the transmission process, and has a lighter weight, which reduces the weight of the entire gear system and facilitates installation and operation. At the same time, it ensures sufficient strength and wear resistance, extends the service life of the gears, and reduces maintenance costs.

[0030] The connection structure 8 includes a connection ring 801, a plurality of external teeth 802 and a plurality of internal teeth 803. The plurality of internal teeth 803 are arranged in a ring shape on the inner side wall of the mounting hole 7. The connection ring 801 is arranged at the center of the front end surface of the first gear ring 3. The plurality of external teeth 802 are arranged in a ring shape on the outer side wall of the connection ring 801. When the main ring 1 rotates, the power is transmitted to the first gear ring 3 through the meshing of the internal teeth 803 and the external teeth 802, so that the first gear ring 3 can rotate synchronously with the main ring 1, thereby realizing a stable and accurate connection and power transmission between the main ring 1 and the first gear ring 3. The inner teeth 803 and the outer teeth 802 can evenly share the force in the transmission process and reduce local stress concentration, thereby improving the durability of the connecting structure 8, while ensuring the synchronization between the main ring 1 and the first gear ring 3, reducing transmission errors, and improving the transmission accuracy and stability of the entire gear system. The multiple outer teeth 802 are respectively meshed with the multiple inner teeth 803, ensuring the accuracy and stability of power transmission between the main ring 1 and the first gear ring 3, avoiding slippage or power loss, and improving transmission efficiency. At the same time, the rotation synchronization of the two is better, reducing transmission errors.

[0031] Working principle: When the main ring 1 rotates, the power is transmitted to the first gear ring 3 through the meshing of the inner teeth 803 and the outer teeth 802, so that the first gear ring 3 can rotate synchronously with the main ring 1, thereby realizing a stable and precise connection and power transmission between the main ring 1 and the first gear ring 3. The inner teeth 803 and the outer teeth 802 arranged in a ring shape can evenly share the force in the transmission process, reduce local stress concentration, thereby improving the durability of the connection structure 8, and at the same time ensure the synchronization between the main ring 1 and the first gear ring 3, reduce the transmission error, and improve the transmission accuracy and stability of the entire gear system. The first gear ring 3 drives the third gear ring 5 to rotate, thereby realizing the transmission of the entire gear system, and through the first gear teeth 2, the second gear teeth 4 and the third gear teeth 6, they cooperate with each other. During the transmission process, the power transmission and conversion are realized through the meshing of gear teeth of different positions and numbers.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel special-shaped gear, comprising a main ring (1), characterized in that: The outer wall of the main ring (1) is provided with a plurality of first gear teeth (2) arranged in a semicircular shape, the rear end of the main ring (1) is provided with a first gear ring (3), the outer wall of the first gear ring (3) is provided with a plurality of second gear teeth (4) arranged in a semicircular shape, a third gear ring (5) is provided at the upper part of one side of the outer wall of the first gear ring (3), the outer wall of the third gear ring (5) is provided with a plurality of third gear teeth (6) arranged in a semicircular shape, a connecting structure (8) is provided between the main ring (1) and the first gear ring (3), and a mounting hole (7) is provided at the center of the front end surface of the main ring (1).

2. A novel special-shaped gear according to claim 1, characterized in that: The connection structure (8) comprises a connection ring (801), a plurality of external teeth (802) and a plurality of internal teeth (803); the plurality of internal teeth (803) are arranged in a ring-shaped manner on the inner wall of the mounting hole (7); the connection ring (801) is arranged at the center of the front end surface of the first gear ring (3); and the plurality of external teeth (802) are arranged in a ring-shaped manner on the outer wall of the connection ring (801).

3. A novel special-shaped gear according to claim 2, characterized in that: The plurality of external teeth (802) are respectively meshed with the plurality of internal teeth (803).

4. The novel special-shaped gear according to claim 1 is characterized in that: The first gear ring (3) and the third gear ring (5) are fixedly connected.

5. The novel special-shaped gear according to claim 1 is characterized in that: The third gear ring (5) is fan-shaped.

6. The novel special-shaped gear according to claim 1 is characterized in that: The main ring (1), the first gear ring (3) and the third gear ring (5) are all made of aluminum alloy.