Boiler cleaning device

By designing a boiler cleaning device including roof plate, sleeve, electric push rod, scraper, wipe cotton and annular water storage box, the existing boiler cleaning methods are solved and the problems of low efficiency and environmental pollution are achieved, and efficient and automated cleaning effects are achieved.

CN222864910UActive Publication Date: 2025-05-13ANHUI JINHE FUTURE INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421404699.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-13
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing boiler cleaning methods are inefficient and have serious environmental pollution. Manual cleaning is difficult to completely remove dirt, and the chemical reagents used are prone to splashing, causing waste and environmental pollution.

Method used

A boiler cleaning device is designed, including a roof plate, sleeve, electric push rod, scraper, wipe cotton and annular water storage box. The motor drive gear system drives the rotation and movement of each component to achieve all-round cleaning, and the cleaning is sprayed through the nozzle to spray cleaning liquid.

Benefits of technology

Efficient and automated boiler inner wall cleaning is achieved, preventing cleaning reagents from splashing, saving resources, reducing environmental pollution, significantly improving cleaning effect, and greatly improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222864910U_ABST
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Abstract

The utility model discloses a boiler cleaning device which comprises a top plate, a sleeve is inserted into the top of the top plate, an electric push rod is arranged in the sleeve, the output end of the electric push rod is connected with a connecting circular plate, a central circular plate is arranged under the connecting circular plate, a transverse plate is arranged on the surface of the outer side of the central circular plate, a telescopic column is arranged on the surface of one side of the transverse plate, and a spring is arranged outside the telescopic column in a sleeved mode. A side plate is arranged at the top of the transverse plate, wiping plates are connected to the outer ends of the telescopic columns located on the left side and the right side of the central circular plate, wiping cotton is arranged on the surfaces of the other sides of the wiping plates, scraping plates are connected to the outer ends of the telescopic columns located on the front side and the rear side of the central circular plate, a first gear sleeves the outer side of the sleeve, and a second gear is arranged on one side of the first gear. A motor is arranged above the top plate, an output shaft of the motor is connected with a rotating shaft, and the other end of the rotating shaft is connected with the second gear; the device is good in cleaning effect, high in automation degree and high in working efficiency, the cleaning process is a closed environment, a cleaning reagent can be prevented from being splashed out, and resource waste and environment damage are prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of boilers, in particular to a boiler cleaning device. Background Art

[0002] A boiler is a common energy conversion device. After long-term use, scale will form on the inner wall of the boiler. When the boiler is scaled, the temperature of the heating surface will increase. If the boiler heating surface operates at ultra-high temperature for a long time, the metal material will creep, bulge, and reduce strength, leading to pipe bursts, endangering people's lives. After the boiler is scaled, the heat exchange efficiency is low, so the boiler needs to be cleaned regularly to prevent accidents.

[0003] Existing boiler cleaning generally adopts manual cleaning. After the boiler is disassembled, cleaning agents are poured in and manually wiped and cleaned. The cleaning efficiency is low and the dirt cannot be completely cleaned. In addition, the cleaning agents used for cleaning are usually chemical agents. During the cleaning process, the cleaning agents will inevitably splash and spill to the outside, causing waste and damaging the environment. For this reason, we design a boiler cleaning device to solve the above technical problems. Utility Model Content

[0004] The purpose of the utility model is to provide a boiler cleaning device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A boiler cleaning device comprises a top plate, a sleeve is inserted at the top of the top plate, the sleeve is hollow inside and is arranged through up and down, the sleeve and the top plate are rotatably connected, an electric push rod is fixedly arranged in the sleeve, the output end of the electric push rod vertically penetrates the top plate downward and is connected to a connecting circular plate, a central circular plate is arranged directly below the connecting circular plate, four cross plates are arranged at equal intervals on the outer surface of the central circular plate along its circumferential direction, a telescopic column is arranged on the side surface of the cross plate away from the central circular plate, a spring is sleeved on the outside of the telescopic column, a side plate is arranged on the top of the cross plate, the outer ends of the telescopic columns located on the left and right sides of the central circular plate are connected to wiping plates, the other side surface of the wiping plate is provided with wiping cotton, and the outer ends of the telescopic columns located on the front and rear sides of the central circular plate are connected to scrapers, a first gear is fixedly sleeved on the outer side of the sleeve, a second gear meshing with the first gear is arranged on one side of the first gear, the top of the top plate is connected to a mounting plate through a plurality of legs, a motor is arranged on the top of the mounting plate, the output shaft of the motor penetrates the mounting plate and is connected to a rotating shaft, and the other end of the rotating shaft is connected to the second gear.

[0007] As a preferred solution of the utility model: an annular water storage box is provided at the bottom of the top plate, and a plurality of nozzles are provided on the outer surface of the annular water storage box at equal intervals along its circumferential direction, and the spraying direction of the nozzles is perpendicular to the inner wall of the boiler; a water inlet is provided on the top of the top plate, and the water inlet passes through the top plate and is connected to the inside of the annular water storage box.

[0008] As a further preferred solution of the utility model: the left and right ends of the scraper are inclined structures inclined inwards.

[0009] As a further preferred solution of the present invention: the size of the central circular plate is smaller than the size of the connecting circular plates.

[0010] As a further preferred solution of the utility model: the size of the top plate is larger than the size of the top opening of the boiler.

[0011] As a further preferred solution of the utility model: the top of the side plate is fixedly connected to the bottom edge of the connecting circular plate.

[0012] As a further preferred solution of the utility model: the first gear and the second gear are both rotatably arranged on the top of the top plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. When the staff controls the top plate to descend to the opening at the top of the boiler, since the size of the top plate is larger than the size of the opening at the top of the boiler, the top plate can be covered on the top of the boiler and the opening is closed, so that the cleaning process is a closed environment, avoiding the splashing of cleaning agents, and preventing waste of resources and damage to the environment; Specific cleaning process: The output shaft of the motor drives the second gear to rotate through the rotating shaft, which in turn drives the first gear to rotate, and then drives the sleeve together with the electric push rod to rotate, and then drives the connecting circular plate, side plate and center circular plate to rotate, and then drives the four horizontal plates to rotate, and uses two scrapers to scrape the dirt on the inner wall of the boiler, and Use two wiping cottons to wipe the scraped area to ensure that the cleaning is complete and thorough, and the electric push rod is started to drive the connecting circular plate and the components below it to move downward, so that the inner wall of the boiler can be cleaned in all directions; at the same time, the staff connects to an external water source or cleaning liquid source through the water inlet, and uses an external pump body to transport the liquid to the annular water storage box, and sprays it out through multiple nozzles. The liquid can be sprayed to the top of the inner wall of the boiler, and then flows downward to cooperate with the cleaning operation to thoroughly clean the dirt on the inner wall of the boiler. It has a high degree of automation, good cleaning effect, time-saving and labor-saving, and high work efficiency, and is worthy of promotion.

[0015] 2. This device is equipped with telescopic columns and springs at the outer ends of each horizontal plate. When in use, the elastic force of the spring can be used to always exert a certain thrust on the scraper and the wiping plate, thereby ensuring that the scraper and the wiping cotton have a certain squeezing force on the inner wall of the boiler, which has a better effect of removing dirt on the inner wall of the boiler and improves the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model from another viewing angle;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0019] Wherein: 1-top plate, 2-electric push rod, 3-sleeve, 4-first gear, 5-water inlet, 6-connecting circular plate, 7-side plate, 8-transverse plate, 10-rotating shaft, 11-second gear, 12-leg, 13-mounting plate, 14-motor, 15-annular water storage box, 16-sprinkler, 17-center circular plate, 18-scraper, 19-telescopic column, 20-spring, 21-wiping plate, 22-wiping cotton. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-3In the embodiment of the utility model, a boiler cleaning device includes a top plate 1, a sleeve 3 is inserted on the top of the top plate 1, the sleeve 3 is hollow inside and is arranged to penetrate up and down, the sleeve 3 and the top plate 1 are rotatably connected, an electric push rod 2 is fixed inside the sleeve 3, the output end of the electric push rod 2 vertically penetrates the top plate 1 downward and is connected to a connecting circular plate 6, a center circular plate 17 is arranged directly below the connecting circular plate 6, the size of the center circular plate 17 is smaller than the size of the connecting circular plate 6, the size of the top plate 1 is larger than the size of the opening at the top of the boiler, and the center circular plate 1 Four horizontal plates 8 are provided at equal intervals on the outer surface of 7 along its circumferential direction. A telescopic column 19 is provided on the surface of the horizontal plate 8 on one side away from the central circular plate 17. A spring 20 is sleeved on the outer side of the telescopic column 19. A side plate 7 is provided on the top of the horizontal plate 8. The top of the side plate 7 is fixedly connected to the bottom edge of the connecting circular plate 6. Wiping plates 21 are connected to the outer ends of the telescopic columns 19 on the left and right sides of the central circular plate 17. Wiping cotton 22 is provided on the other side surface of the wiping plate 21. Scrapers 18 are connected to the outer ends of the telescopic columns 19 on the front and rear sides of the central circular plate 17.

[0022] There is an annular water storage box 15 at the bottom of the top plate 1, and a plurality of nozzles 16 are provided on the outer surface of the annular water storage box 15 at equal intervals along its circumferential direction. The spraying direction of the nozzles 16 is perpendicular to the inner wall of the boiler. A water inlet 5 is provided on the top of the top plate 1, and the water inlet 5 passes through the top plate 1 and is connected to the inside of the annular water storage box 15.

[0023] A first gear 4 is fixedly sleeved on the outside of the sleeve 3, and a second gear 11 meshing with the first gear 4 is provided on one side of the first gear 4. Both the first gear 4 and the second gear 11 are rotatably set on the top of the top plate 1. The top of the top plate 1 is connected to a mounting plate 13 through a plurality of legs 12. A motor 14 is provided on the top of the mounting plate 13. The output shaft of the motor 14 passes through the mounting plate 13 and is connected to a rotating shaft 10. The other end of the rotating shaft 10 is connected to the second gear 11.

[0024] The left and right ends of the scraper 18 are inclined structures inclined inwardly, which is designed to better scrape off the dirt on the inner wall of the boiler and improve the scraping ability.

[0025] When the device is in use, an external vertical driving structure is required to drive the device as a whole to move up and down. The vertical driving structure can specifically be an external electric push rod, which is used to drive the top plate 1 to move in the vertical direction. Of course, it is not limited to the external electric push rod, and any other structure or device that can achieve up and down movement can be used. This is the prior art and is not elaborated in this article and is not shown in the figure.

[0026] The device is provided with a telescopic column 19 and a spring 20 at the outer end of each horizontal plate 8. When in use, the elastic force of the spring 20 can be utilized to always exert a certain thrust on the scraper 18 and the wiping plate 21, thereby ensuring that the scraper 18 and the wiping cotton 22 have a certain squeezing force on the inner wall of the boiler, which has a better effect of removing dirt on the inner wall of the boiler and improves the cleaning effect.

[0027] When the staff controls the top plate 1 to descend to the opening at the top of the boiler, since the size of the top plate 1 is larger than the size of the opening at the top of the boiler, the top plate 1 can cover the top of the boiler and close the opening, so that the cleaning process is a closed environment, avoiding splashing of cleaning agents, and preventing waste of resources and damage to the environment; Specific cleaning process: the output shaft of the motor 14 drives the second gear 11 to rotate through the rotating shaft 10, thereby driving the first gear 4 to rotate, and then driving the sleeve 3 together with the electric push rod 2 to rotate, and then driving the connecting circular plate 6, the side plate 7 and the center circular plate 17 to rotate, and then driving the four horizontal plates 8 to rotate, and using two scrapers 18 to scrape the dirt on the inner wall of the boiler In addition, two wiping cottons 22 are used to wipe the scraped area to fully ensure that the cleaning is complete and thorough, and the electric push rod 2 is started to drive the connecting circular plate 6 and the components below it to move downward, so that the inner wall of the boiler can be cleaned in all directions; at the same time, the staff connects an external water source or a cleaning liquid source through the water inlet 5, and uses an external pump body to transport the liquid to the annular water storage box 15, and sprays it through multiple nozzles 16. The liquid can be sprayed to the top of the inner wall of the boiler, and then flows downward, cooperating with the cleaning operation, and the dirt on the inner wall of the boiler is thoroughly cleaned. It has a high degree of automation, a good cleaning effect, and saves time and effort, and has high work efficiency, which is worthy of promotion.

[0028] It should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A boiler cleaning device, comprising a top plate (1); characterized in that: A sleeve (3) is inserted at the top of the top plate (1). The sleeve (3) is hollow inside and is penetrated from top to bottom. The sleeve (3) and the top plate (1) are rotatably connected. An electric push rod (2) is fixed inside the sleeve (3). The output end of the electric push rod (2) vertically penetrates the top plate (1) downward and is connected to a connecting circular plate (6). A central circular plate (17) is provided directly below the connecting circular plate (6). Four horizontal plates (8) are provided at equal intervals on the outer surface of the central circular plate (17) along its circumferential direction. A telescopic column (19) is provided on the side surface of the horizontal plate (8) away from the central circular plate (17). A spring (20) is sleeved on the outside of the telescopic column (19). A side plate (7) is provided on the top of the horizontal plate (8). The side plate (7) is located on the central circular plate (17). The outer ends of the telescopic columns (19) on the left and right sides are connected to wiping plates (21), and the other side surface of the wiping plates (21) is provided with wiping cotton (22). The outer ends of the telescopic columns (19) located on the front and rear sides of the central circular plate (17) are connected to scrapers (18). A first gear (4) is fixedly sleeved on the outer side of the sleeve (3), and a second gear (11) meshing with the first gear (4) is provided on one side of the first gear (4). The top of the top plate (1) is connected to a mounting plate (13) through a plurality of legs (12), and a motor (14) is provided on the top of the mounting plate (13). The output shaft of the motor (14) passes through the mounting plate (13) and is connected to a rotating shaft (10), and the other end of the rotating shaft (10) is connected to the second gear (11).

2. A boiler cleaning device according to claim 1, characterized in that: The top plate (1) has an annular water storage box (15) at the bottom, and a plurality of nozzles (16) are arranged at equal intervals on the outer surface of the annular water storage box (15) along its circumferential direction, and the spraying direction of the nozzles (16) is perpendicular to the inner wall of the boiler. A water inlet (5) is arranged at the top of the top plate (1), and the water inlet (5) passes through the top plate (1) and is connected to the inside of the annular water storage box (15).

3. A boiler cleaning device according to claim 2, characterized in that: The left and right ends of the scraper (18) are inclined structures inclined inwards.

4. A boiler cleaning device according to claim 3, characterized in that: The size of the central circular plate (17) is smaller than the size of the connecting circular plate (6).

5. A boiler cleaning device according to claim 4, characterized in that: The size of the top plate (1) is larger than the size of the top opening of the boiler.

6. A boiler cleaning device according to claim 1, characterized in that: The top of the side plate (7) is fixedly connected to the bottom edge of the connecting circular plate (6).

7. A boiler cleaning device according to claim 6, characterized in that: The first gear (4) and the second gear (11) are both rotatably arranged on the top of the top plate (1).