Rotary roasting furnace capable of improving roasting efficiency

By installing arc-shaped toothed plates on the inner wall of the rotary furnace barrel and connecting the smoke exhaust pipe and the purification tower, the problems of material accumulation and flue gas unpurified emissions in the rotary furnace are solved, and the roasting efficiency and flue gas purification effect are improved.

CN222865515UActive Publication Date: 2025-05-13JIANGSU XINPU DRYING ENG TECH CO LTD
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Patent Information

Application Number
CN202421716715.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Materials are piled up inside the rotary furnace, and during the flip process, the material slides along the barrel wall, resulting in the material not being able to fully disperse, reducing combustion efficiency, and the flue gas generated by the roasting is directly discharged without purification, causing air pollution.

Method used

Arc-shaped tooth plates are installed on the inner wall of the rotary furnace barrel. The arc-shaped tooth plates are spirally arranged along the cylinder wall, and animal materials are transported to the discharge port, increasing the contact between materials and air, and improving combustion efficiency; at the same time, the other end of the rotary furnace barrel is connected to the smoke exhaust pipe and purification tower, and water mist is sprayed out through the spray head to reduce dust on the flue gas particles.

Benefits of technology

Through the design of arc-shaped toothed plates, the material is dispersed and contacted with air during the flip process, improving combustion efficiency; the water mist spray technology in the purification tower effectively reduces dust, purifies flue gas, and reduces air pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rotary roasting furnace capable of improving roasting efficiency, which belongs to the field of roasting furnace equipment and comprises a base, a driving mechanism and an arc toothed plate. A mounting frame is fixedly mounted on one side of the base, and a heat preservation outer cylinder is fixedly mounted at the top of the base. According to the utility model, a plurality of arc-shaped toothed plates are mounted on the inner wall of the rotary furnace barrel and are spirally arranged along the inner wall of the rotary furnace barrel, so that when the rotary furnace barrel rotates, materials in the rotary furnace barrel are continuously conveyed to a discharge port at one end of the rotary furnace barrel under the driving of the arc-shaped toothed plates, and the materials are in contact with the arc-shaped toothed plates and are dispersed in an overturning and conveying process; the arc-shaped toothed plates are arranged at certain intervals, so that contact between the materials and air is improved, combustion is sufficient, the material combustion efficiency is improved, and air circulation is improved.
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Description

Technical Field

[0001] The utility model relates to the field of roasting furnace equipment, in particular to a rotary roasting furnace for improving roasting efficiency. Background Art

[0002] The rotary kiln is a thermal equipment for calcining, roasting or drying granular and powdered materials. The rotary kiln body is a long steel cylinder with a heating and heat preservation furnace on the outside of the cylinder. The furnace body is supported on several pairs of supporting wheels and has a certain inclination. The furnace body is driven by the motor to rotate slowly through gears. The material is added from the higher end of the cylinder and discharged from the lower end of the cylinder; the flue gas can enter from the lower end of the cylinder and be discharged from the higher end. It is widely used in the chemical industry for drying and roasting materials, but during use, the materials inside the rotary kiln are often piled together. During the turning process, the materials slide along the cylinder wall, so that the materials cannot be fully dispersed, thereby reducing the combustion efficiency. In addition, the furnace body cannot purify the flue gas generated by roasting. The direct discharge of the flue gas generated by roasting will cause air pollution and endanger people's health. Utility Model Content

[0003] The purpose of the utility model is to provide a rotary roasting furnace with improved roasting efficiency, so as to solve the problem raised in the above background technology that during use, materials inside the rotary furnace are often piled up together, and the materials slide along the cylinder wall during the turning process, so that the materials cannot be fully dispersed, thereby reducing the combustion efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotary roasting furnace for improving roasting efficiency, comprising a base, a driving mechanism and an arc-shaped tooth plate;

[0005] Wherein: a mounting frame is fixedly installed on one side of the base, a heat-insulating outer cylinder is fixedly installed on the top of the base, and a rotary furnace drum is rotatably installed inside the heat-insulating outer cylinder;

[0006] The driving mechanism comprises a mounting sleeve mounted at one end of the rotary furnace drum, a gear ring is fixedly mounted on the outer wall of the mounting sleeve, a bearing sleeve is fixedly mounted on the top of the mounting frame, the mounting sleeve is rotatably mounted inside the bearing sleeve, a driving motor is fixedly mounted on one side of the mounting frame, a speed regulating gear box is fixedly mounted on the output end of the driving motor, a driving gear is fixedly mounted on the output end of the speed regulating gear box, and the driving gear is meshedly connected with the gear ring;

[0007] A plurality of arc-shaped tooth plates are installed on the inner wall of the rotary furnace drum. The arc-shaped tooth plates are arranged in a spiral shape along the inner wall of the rotary furnace drum, and adjacent arc-shaped tooth plates are arranged at intervals.

[0008] As a preferred solution of the utility model: the other end of the rotary furnace is connected to a smoke exhaust pipe, one end of the smoke exhaust pipe passes through the insulation outer cylinder and is connected to a purification tower, and an exhaust pipe is opened at the top of the purification tower.

[0009] As a preferred solution of the utility model: a water tank is provided on one side of the purification tower, a water pump is installed on the top of the water tank, the water outlet of the water pump is connected to a water supply pipe, the top of the water supply pipe passes through the interior of the purification tower and is installed with a plurality of connecting pipes, and a spray head is installed at the bottom of the connecting pipe.

[0010] As a preferred solution of the utility model: a pull-out plate is detachably installed on the top of the purification tower, and a filter screen is detachably installed inside the pull-out plate.

[0011] As a preferred solution of the utility model: a drain pipe is installed at the bottom of the purification tower.

[0012] As a preferred solution of the utility model: a plurality of temperature sensors are installed on the top of the heat-insulating outer cylinder.

[0013] As a preferred solution of the utility model: a control panel is installed on the surface of the mounting frame, the drive motor, the water pump and the temperature sensor are all electrically connected to the control panel, and the control panel is electrically connected to an external power supply.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) A number of arc-shaped tooth plates are installed on the inner wall of the rotary furnace drum. The arc-shaped tooth plates are arranged in a spiral shape along the inner wall of the rotary furnace drum, so that when the rotary furnace drum rotates, the materials inside are continuously transported to the discharge port at one end of the rotary furnace drum driven by the arc-shaped tooth plates. During the turning and transporting process, the materials contact and disperse with the arc-shaped tooth plates, so that the materials are more in contact with the air, so that the combustion is sufficient and the combustion efficiency of the materials is improved. There is a certain distance between the arc-shaped tooth plates to increase the air circulation;

[0016] (2) The other end of the rotary furnace is connected to a smoke exhaust pipe, and one end of the smoke exhaust pipe is connected to a purification tower. When the smoke enters the purification tower, the water pump works to transport the water in the water tank to the water supply pipe, and then transports the water to the connecting pipe installed on the surface through the water supply pipe and finally sprays it out from the sprinkler head. The atomized water mist has the effect of reducing the dust floating in the smoke, preventing the smoke dust particles from floating into the air through the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the installation structure of the arc-shaped toothed plate of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the sprinkler head of the utility model;

[0020] Figure 4 This is a schematic diagram of the filter installation structure of the utility model.

[0021] In the figure: 1. base; 2. mounting frame; 3. insulation outer cylinder; 4. rotary furnace drum; 5. driving mechanism; 51. mounting sleeve; 52. gear ring; 53. bearing sleeve; 54. driving motor; 55. speed regulating gear box; 56. driving gear; 6. arc gear plate; 7. exhaust pipe; 8. purification tower; 81. exhaust pipe; 9. water tank; 10. water pump; 11. water supply pipe; 12. connecting pipe; 13. sprinkler head; 14. pull-out plate; 15. filter screen; 16. drain pipe; 17. temperature sensor; 18. control panel. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 A rotary roasting furnace for improving roasting efficiency comprises: a base 1, a driving mechanism 5 and an arc-shaped tooth plate 6; a mounting frame 2 is fixedly installed on one side of the base 1, a heat-insulating outer cylinder 3 is fixedly installed on the top of the base 1, and a rotary furnace cylinder 4 is rotatably installed inside the heat-insulating outer cylinder 3;

[0024] See also Figure 1 , Figure 2 The driving mechanism 5 includes a mounting sleeve 51 installed at one end of the rotary furnace drum 4, a gear ring 52 is fixedly installed on the outer wall of the mounting sleeve 51, a bearing sleeve 53 is fixedly installed on the top of the mounting frame 2, the mounting sleeve 51 is rotatably installed inside the bearing sleeve 53, a driving motor 54 is fixedly installed on one side of the mounting frame 2, a speed regulating gear box 55 is fixedly installed on the output end of the driving motor 54, a driving gear 56 is fixedly installed on the output end of the speed regulating gear box 55, and the driving gear 56 is meshed and connected with the gear ring 52.

[0025] During specific use: a mounting sleeve 51 is installed at one end of the rotary furnace drum 4, a gear ring 52 is fixedly installed on the outer wall of the mounting sleeve 51, a driving motor 54 is installed on the top of the mounting frame 2, and a speed regulating gear box 55 is installed at the output end of the driving motor 54. When the driving motor 54 rotates, it drives the driving gear 56 at one end of the speed regulating gear box 55 to rotate, and the gear ring 52 engaged with the driving gear 56 is driven to rotate. The rotation of the gear ring 52 causes the mounting sleeve 51 to rotate inside the bearing sleeve 53, thereby causing the rotary furnace drum 4 to rotate inside the heat-insulating outer drum 3, thereby driving the material inside the rotary furnace drum 4 to flip.

[0026] See also Figure 2 A plurality of arc-shaped tooth plates 6 are installed on the inner wall of the rotary furnace drum 4. The arc-shaped tooth plates 6 are arranged in a spiral along the inner wall of the rotary furnace drum 4, and adjacent arc-shaped tooth plates 6 are arranged at intervals.

[0027] During specific use: a plurality of arc-shaped tooth plates 6 are installed on the inner wall of the rotary furnace drum 4, and the arc-shaped tooth plates 6 are arranged in a spiral shape along the inner wall of the rotary furnace drum 4, so that when the rotary furnace drum 4 rotates, the material inside is continuously transported to the discharge port at one end of the rotary furnace drum 4 driven by the arc-shaped tooth plates 6. The material contacts and disperses with the arc-shaped tooth plates 6 during the turning and conveying process, so that the contact between the material and the air is improved, so that the combustion is sufficient and the combustion efficiency of the material is improved. There is a certain distance between the arc-shaped tooth plates 6 to increase air circulation.

[0028] See also Figure 1 , Figure 3 The other end of the rotary furnace drum 4 is connected to a smoke exhaust pipe 7, one end of the smoke exhaust pipe 7 passes through the insulation outer drum 3 and is connected to a purification tower 8, an exhaust pipe 81 is provided at the top of the purification tower 8, a water tank 9 is provided on one side of the purification tower 8, a water pump 10 is installed on the top of the water tank 9, a water outlet end of the water pump 10 is connected to a water supply pipe 11, the top of the water supply pipe 11 passes through the interior of the purification tower 8 and is installed with a plurality of connecting pipes 12, and a spray head 13 is installed at the bottom of the connecting pipe 12.

[0029] During specific use: the other end of the rotary furnace 4 is connected to the smoke exhaust pipe 7, and one end of the smoke exhaust pipe 7 is connected to the purification tower 8. When the smoke enters the purification tower 8, the water pump 10 works to transport the water in the water tank 9 to the water supply pipe 11, and the water is transported to the surface-mounted connecting pipe 12 through the water supply pipe 11 and finally sprayed out from the sprinkler head 13. The atomized water mist has the effect of reducing dust on floating particles in the smoke, thereby preventing smoke dust particles from floating into the air through the exhaust pipe 81.

[0030] See also Figure 4 A pull-out plate 14 is detachably mounted on the top of the purification tower 8 , and a filter screen 15 is detachably mounted inside the pull-out plate 14 .

[0031] During specific use: a pull-out plate 14 is installed on the top of the purification tower 8, and a filter screen 15 is installed inside the pull-out plate 14. When the smoke after spraying enters the filter screen 15, fine particles and irritating odors in the smoke are further filtered, thereby completing the smoke treatment.

[0032] See also Figure 1 A drain pipe 16 is installed at the bottom of the purification tower 8.

[0033] When used specifically, the waste water generated after spraying is discharged to an external collection pool through a drain pipe 16 installed at the bottom of the purification tower 8 .

[0034] See also Figure 1 A plurality of temperature sensors 17 are installed on the top of the heat-insulating outer cylinder 3 .

[0035] During specific use: a plurality of temperature sensors 17 are installed on the top of the heat-insulating outer cylinder 3. The temperature sensors 17 can monitor the temperature before and after the rotary kiln cylinder 4 in real time to ensure that the material is burned at a high temperature.

[0036] See also Figure 1 A control panel 18 is mounted on the surface of the mounting frame 2, the driving motor 54, the water pump 10 and the temperature sensor 17 are all electrically connected to the control panel 18, and the control panel 18 is electrically connected to an external power supply.

[0037] During specific use: when the control panel 18 is connected to an external power source, the drive motor 54, the water pump 10 and the temperature sensor 17 are powered on and controlled to work; when the control panel 18 is disconnected from the external power source, the device stops running.

[0038] A plurality of arc-shaped tooth plates 6 are installed on the inner wall of the rotary furnace drum 4. The arc-shaped tooth plates 6 are arranged in a spiral shape along the inner wall of the rotary furnace drum 4, so that when the rotary furnace drum 4 rotates, the material inside is continuously transported to the discharge port at one end of the rotary furnace drum 4 driven by the arc-shaped tooth plates 6. The material contacts and disperses with the arc-shaped tooth plates 6 during the turning and conveying process, so that the contact between the material and the air is improved, so that the combustion is sufficient and the combustion efficiency of the material is improved. There is a certain distance between the arc-shaped tooth plates 6 to increase air circulation.

[0039] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rotary roasting furnace for improving roasting efficiency, characterized in that: include: A base (1), a mounting frame (2) being fixedly mounted on one side of the base (1), a heat-insulating outer cylinder (3) being fixedly mounted on the top of the base (1), and a rotary furnace cylinder (4) being rotatably mounted inside the heat-insulating outer cylinder (3); A driving mechanism (5), the driving mechanism (5) comprising a mounting sleeve (51) mounted at one end of a rotary furnace drum (4), a gear ring (52) being fixedly mounted on an outer wall of the mounting sleeve (51), a bearing sleeve (53) being fixedly mounted on the top of the mounting frame (2), the mounting sleeve (51) being rotatably mounted inside the bearing sleeve (53), a driving motor (54) being fixedly mounted on one side of the mounting frame (2), a speed regulating gear box (55) being fixedly mounted on an output end of the driving motor (54), a driving gear (56) being fixedly mounted on an output end of the speed regulating gear box (55), and the driving gear (56) being meshingly connected with the gear ring (52); Arc-shaped tooth plates (6), wherein a plurality of arc-shaped tooth plates (6) are installed on the inner wall of the rotary furnace drum (4), the arc-shaped tooth plates (6) are arranged in a spiral along the inner wall of the rotary furnace drum (4), and adjacent arc-shaped tooth plates (6) are arranged at intervals.

2. A rotary roasting furnace for improving roasting efficiency according to claim 1, characterized in that: The other end of the rotary furnace drum (4) is connected to a smoke exhaust pipe (7), one end of the smoke exhaust pipe (7) passes through the heat-insulating outer drum (3) and is connected to a purification tower (8), and an exhaust pipe (81) is provided at the top of the purification tower (8).

3. A rotary roasting furnace for improving roasting efficiency according to claim 2, characterized in that: A water tank (9) is provided on one side of the purification tower (8), a water pump (10) is installed on the top of the water tank (9), a water outlet of the water pump (10) is connected to a water supply pipe (11), the top of the water supply pipe (11) passes through the interior of the purification tower (8) and is installed with a plurality of connecting pipes (12), and a spray head (13) is installed at the bottom of the connecting pipe (12).

4. A rotary roasting furnace for improving roasting efficiency according to claim 2, characterized in that: A pull-out plate (14) is detachably mounted on the top of the purification tower (8), and a filter screen (15) is detachably mounted inside the pull-out plate (14).

5. A rotary roasting furnace for improving roasting efficiency according to claim 2, characterized in that: A drainage pipe (16) is installed at the bottom of the purification tower (8).

6. A rotary roasting furnace for improving roasting efficiency according to claim 3, characterized in that: A plurality of temperature sensors (17) are installed on the top of the heat-insulating outer cylinder (3).

7. A rotary roasting furnace for improving roasting efficiency according to claim 6, characterized in that: A control panel (18) is mounted on the surface of the mounting frame (2); the drive motor (54), the water pump (10) and the temperature sensor (17) are all electrically connected to the control panel (18); and the control panel (18) is electrically connected to an external power source.