Pneumatic electrode clamping device of electroslag furnace
By designing a pneumatic electrode clamping device in an electric slag furnace, using an XY direction adjustment mechanism and a weighing anti-shake frame, the inaccuracy and inconvenience of the traditional electrode clamping device in weighing and centering operations is solved, and precise control and constant melting control of the electrode melting position are achieved.
Patent Information
- Application Number
- CN202420757058.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The electrode clamping device of traditional electroslag furnaces has inaccurate and inconvenient problems in weighing and centering operations, which makes it difficult to achieve precise control of the electrode melting position.
A pneumatic electrode clamping device is designed, using an XY direction adjustment mechanism and a weighing anti-shake frame. Through the cooperation of the cylinder and the pull rod, the clamping and weighing of the electrodes are realized, and the position adjustment is performed through the XY direction adjustment mechanism.
By reducing vibration and fluctuations during weighing, the device improves the accuracy of weighing data, realizes precise control of the electrode melting position, and supports constant melting control and operation in the electrode pair.
Smart Images

Figure CN222865595U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric slag furnaces, in particular to a pneumatic electrode clamping device for an electric slag furnace. Background Art
[0002] An electroslag furnace is a special smelting equipment that melts metal materials through a remelting current and generates electroslag ingots. An electrode clamping device is required in the electroslag furnace to clamp and fix the electrode. The traditional clamping device in the electroslag furnace has the following main problems: (1) After the electrode is clamped and fixed, the weight fluctuation during the weighing process when the electrode is pulled is large, resulting in inaccurate data transmitted by the electrode clamping device to the external control software, making it impossible to accurately control the melting rate of the electrode and achieve constant melting control of the electrode; (2) The traditional electrode clamping device cannot perform centering operations after clamping and fixing the electrode, which is not convenient for electrode centering, thereby affecting the precise control of the electrode melting position. To this end, we propose a pneumatic electrode clamping device for an electroslag furnace. Utility Model Content
[0003] The utility model aims to provide a pneumatic electrode clamping device for an electroslag furnace to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic electrode clamping device for an electric slag furnace, comprising a load-bearing cross arm, the top of which is equipped with an XY direction adjustment mechanism, the load-bearing cross arm is equipped with a weighing mechanism through the XY direction adjustment mechanism, the top of the weighing mechanism is fixedly equipped with a cylinder, a pull rod is installed in the cylinder, and the bottom of the pull rod is fixedly connected with a conductive copper material rod and an electrode clamping frame in sequence.
[0005] Preferably, the weighing mechanism comprises an upper connecting flange and a lower connecting flange, the upper connecting flange is fixedly connected to the bottom of the cylinder, the lower connecting flange is fixedly connected to the XY direction adjustment mechanism, and a weighing sensor is fixedly installed between the upper connecting flange and the lower connecting flange.
[0006] Preferably, a weighing anti-shake frame is fixedly assembled between the upper connecting flange and the lower connecting flange.
[0007] Preferably, the XY direction adjustment mechanism includes a first slide rail, a second slide rail, a first electric push rod and a second electric push rod, the first slide rail is fixedly assembled at the bottom of the lower connecting flange, the second slide rail is fixedly assembled at the top of the load-bearing cross arm, the first slide rail and the second slide rail are respectively slidably connected with the first slider and the second slider, a slider connecting block is fixedly connected between the first slider and the second slider, the first electric push rod is fixedly assembled at the side wall of the lower connecting flange, the second electric push rod is fixedly assembled at the side wall of the load-bearing cross arm, and the output ends of the first electric push rod and the second electric push rod are respectively fixedly connected to the slider connecting block.
[0008] Compared with the prior art, the beneficial effects of the utility model are: a pneumatic electrode clamping device for an electric slag furnace, first of all, improves the weighing mechanism located at the bottom of the cylinder, and adds a weighing anti-shake frame on the basis of the traditional weighing mechanism, and the stability of the connection and fixation between the cylinder and the lower connecting flange is enhanced by setting the weighing anti-shake frame, thereby reducing the vibration generated in the process of the cylinder pulling the cylinder to drive the electrode to move, making the weighing data of the weighing sensor more accurate, and after being transmitted to the external control software, it can effectively control the melting speed of the motor to achieve constant melting; an XY direction adjustment mechanism is set, and through the mutual cooperation of the first electric push rod and the second electric push rod in the XY axis direction adjustment mechanism, the first slider and the second slider can be driven to move in their corresponding slide rails, thereby completing the adjustment of the structural position of the cylinder and other structures, and facilitating the centering operation of the clamped and fixed electrode. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is the front view of the utility model.
[0010] Figure 2 It is a side view of the utility model.
[0011] Figure 3 It is a top view of the utility model.
[0012] Figure 4 for Figure 1 Detail of point a in the figure.
[0013] In the figure: 1. pull rod; 2. cylinder; 3. weighing mechanism; 31. upper connecting flange; 32. lower connecting flange; 33. weighing sensor; 34. weighing anti-shake frame; 4. XY direction adjustment mechanism; 41. first slide rail; 42. second slide rail; 43. first slider; 44. second slider; 45. slider connecting block; 46. first electric push rod; 47. second electric push rod; 5. load-bearing cross arm; 6. conductive copper material rod; 7. electrode clamping frame; 8. dummy electrode. DETAILED DESCRIPTION
[0014] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0015] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: a pneumatic electrode clamping device for an electroslag furnace, comprising a cylinder 2, a pull rod 1 is installed in the cylinder 2, a conductive copper material rod 6 is fixedly connected to the bottom of the pull rod 1, a weighing mechanism 3 is fixedly installed between the cylinder 2 and the conductive copper material rod 6, an electrode clamping frame 7 is fixedly installed at the bottom of the conductive copper material rod 6, the conical surface in the electrode clamping frame 7 is consistent with the top conical surface of the dummy electrode 8, so as to achieve the fitting of the clamping back and the surface, so as to facilitate the clamping and fixing of the dummy electrode 8, the cylinder 2 is connected to an external air pump, and the action of the output end of the cylinder 2 is controlled by the external air pump, the pull rod 1 is used as the action end of the cylinder 2, and the cylinder 2 can drive the pull rod 1, the conductive copper material rod 6 and the electrode clamping frame 7 to move downward or upward synchronously, so as to achieve the connection and fixation of the electrode clamping frame 7 and the dummy electrode 8, and the weighing mechanism 3 installed between the cylinder 2 and the conductive copper material rod 6 can weigh the dummy electrode 8 in the process of being driven by the conductive copper material rod 6 to rise after the electrode clamping frame 7 clamps and fixes the dummy electrode 8.
[0016] As shown in the figure, the weighing mechanism 3 includes an upper connecting flange 31 and a lower connecting flange 32, the upper connecting flange 31 is fixedly connected to the cylinder 2, a weighing sensor 33 is fixedly installed between the upper connecting flange 31 and the lower connecting flange 32, the input end of the weighing sensor 33 is connected to the conductive copper material rod 6, and the output end of the weighing sensor 33 is connected to an external computer. When the electrode clamping frame 7 completes the clamping and fixing of the dummy electrode 8, the electrode clamping frame 7 and the dummy electrode 8 are pulled upward by the conductive copper material rod 6, and the weight of the dummy electrode 8 is weighed by the weighing sensor 33, and the obtained weighing data is transmitted to the external computer in real time;
[0017] A weighing anti-shake frame 34 is fixedly assembled between the upper connecting flange 31 and the lower connecting flange 32. The weighing anti-shake frame 34 is fixed to the upper connecting flange 31 and the lower connecting flange 32 at the upper and lower ends respectively, and a buffer portion is arranged between the upper and lower ends. Through the relative fixation between the buffer portion and the upper connecting flange 31 and the lower connecting flange 32, anti-shake between the cylinder 2 and the upper connecting flange 31 and the lower connecting flange 32 is achieved during the pulling process of the dummy electrode 8. By arranging the weighing anti-shake frame 34, the vibration generated when the conductive copper rod 6 drives the electrode clamping frame 7 and the dummy electrode 8 to be pulled upward is reduced, thereby reducing the weight fluctuation during the weighing process, and making the weighing parameters obtained by the weighing sensor 33 more accurate.
[0018] The bottom of the weighing mechanism 3 is equipped with an XY direction adjustment mechanism 4, and the weighing mechanism 3 is connected to the load-bearing cross arm 5 through the XY direction adjustment mechanism 4. The load-bearing cross arm 5 is used to be fixed in the fixed frame of the electroslag furnace. The XY direction adjustment mechanism 4 drives the cylinder 2, the conductive copper material rod 6 and the electrode clamping frame 7 to move, so that the position of the cylinder 2, the conductive copper material rod 6 and the electrode clamping frame 7 in the X-axis and Y-axis directions can be adjusted, which is convenient for the centering operation of the clamped dummy electrode 8.
[0019] As shown in the figure and the figure, the XY direction adjustment mechanism 4 includes a first slide rail 41 and a second slide rail 42. The first slide rail 41 is fixedly assembled at the bottom of the lower connecting flange 32, and the second slide rail 42 is fixedly assembled at the top of the load-bearing cross arm 5. There are four slide rails in total, and each two are in a group, which are arranged in two layers in different directions of the X axis and the Y axis. The first slide rail 41 and the second slide rail 42 are respectively slidably connected with a first slider 43 and a second slider 44. A slider connecting block 45 is fixedly assembled between the first slider 43 and the second slider 44, which is located at the load-bearing cross arm 5. The side wall of the cross arm 5 and the side wall of the lower connecting flange 32 are respectively fixedly equipped with a first electric push rod 46 and a second electric push rod 47. The first electric push rod 46 and the second electric push rod 47 are electrically connected to an external power supply. The output ends of the first electric push rod 46 and the second electric push rod 47 are respectively fixedly connected to the slider connecting block 45. The action of the output end of the first electric push rod 46 can provide power for the movement direction of the slider in the X-axis direction in the slide rail, and the action of the output end of the second electric push rod 47 can provide power for the movement direction of the slider in the Y-axis direction in the slide rail.
[0020] Working principle: During use, the XY direction adjustment mechanism 4 provided in the device can adjust the positions of structures such as the cylinder 2, the conductive copper material rod 6 and the electrode clamping frame 7, so as to facilitate the connection and fixation of the electrode clamping frame 7 and the dummy electrode 8, as well as the electrode alignment operations after clamping and fixing them. In the process of pulling the dummy electrode 8 by the conductive copper material rod 6 and the electrode clamping frame 7 driven by the cylinder 2, the weight of the dummy electrode 8 can be weighed by the weighing mechanism 3, and the weighing anti-shake frame 34 provided in the weighing mechanism 3 can reduce the weight fluctuation during the weighing process, thereby improving the accuracy of the weighing data.
Claims
1. A pneumatic electrode clamping device for an electroslag furnace, comprising a load-bearing cross arm (5), characterized in that: The top of the load-bearing cross arm (5) is equipped with an XY direction adjustment mechanism (4), and the load-bearing cross arm (5) is equipped with a weighing mechanism (3) through the XY direction adjustment mechanism (4). The top of the weighing mechanism (3) is fixedly equipped with a cylinder (2), and a pull rod (1) is installed in the cylinder (2). The bottom of the pull rod (1) is fixedly connected with a conductive copper material rod (6) and an electrode clamping frame (7) in sequence.
2. The pneumatic electrode clamping device for an electroslag furnace according to claim 1, characterized in that: The weighing mechanism (3) comprises an upper connecting flange (31) and a lower connecting flange (32); the upper connecting flange (31) is fixedly connected to the bottom of the cylinder (2); the lower connecting flange (32) is fixedly connected to the XY direction adjustment mechanism (4); and a weighing sensor (33) is fixedly mounted between the upper connecting flange (31) and the lower connecting flange (32).
3. The pneumatic electrode clamping device for an electroslag furnace according to claim 2, characterized in that: A weighing anti-shake frame (34) is fixedly mounted between the upper connecting flange (31) and the lower connecting flange (32).
4. The pneumatic electrode clamping device for an electroslag furnace according to claim 1, characterized in that: The XY direction adjustment mechanism (4) comprises a first slide rail (41), a second slide rail (42), a first electric push rod (46) and a second electric push rod (47); the first slide rail (41) is fixedly assembled at the bottom of the lower connecting flange (32); the second slide rail (42) is fixedly assembled at the top of the load-bearing cross arm (5); a first slider (43) and a second slider (44) are slidably connected in the first slide rail (41) and the second slide rail (42), respectively; a slider connecting block (45) is fixedly connected between the first slider (43) and the second slider (44); the first electric push rod (46) is fixedly assembled at the side wall of the lower connecting flange (32); the second electric push rod (47) is fixedly assembled at the side wall of the load-bearing cross arm (5); the output ends of the first electric push rod (46) and the second electric push rod (47) are fixedly connected to the slider connecting block (45) respectively.