Asphalt production sampling device

By designing an asphalt production sampling device including a hydraulic cylinder, a limiting plate and a sealing seat, the asphalt mixing problem caused by the non-sealing of the sampling port in the prior art is solved, and the independent sampling effect is achieved and the sampling effect is improved.

CN222866270UActive Publication Date: 2025-05-13XIANGFENG TECH
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Patent Information

Application Number
CN202421097878.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-05-13
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The sampling ports of the existing asphalt production sampling device are not sealed, which makes it easy to mix asphalt of different depths during sampling, and cannot achieve the effect of independent sampling.

Method used

A bitumen production sampling device including a sampling cylinder, an opening, a sealing seat, a connecting rod, a limit slide rod, a limit plate, a mounting frame and a hydraulic cylinder is designed. The limit plate and limit slide rod are driven by the hydraulic cylinder to control the position of the sealing seat, ensuring that the opening is opened for sampling only when the specified depth is reached, preventing asphalt mixing at different depths.

Benefits of technology

It is achieved to prevent asphalt mixing at different depths during sampling, achieve independent sampling effect, and improve the sampling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt production sampling device which comprises a sampling barrel, the bottom of the sampling barrel is of a conical structure, an opening is formed in the bottom of the sampling barrel, a plugging seat is installed in the opening, a conical head is installed at the bottom of the plugging seat, a connecting rod is installed at the top of the plugging seat, and the connecting rod is arranged in the sampling barrel. The top of the connecting rod penetrates through the sampling barrel and extends to the upper side of the sampling barrel, a limiting sliding rod is mounted at the top of the connecting rod, a limiting plate is mounted at the top of the limiting sliding rod, a mounting frame is fixedly mounted at the top of the sampling barrel, a hydraulic cylinder is mounted at the top of the mounting frame, and the power output end of the hydraulic cylinder is connected with the limiting plate; the limiting sliding rod and the limiting plate are arranged in the mounting frame, a depth adjusting mechanism is mounted on the left side of the mounting frame, a guide mechanism is mounted on the right side of the mounting frame, a heating layer and a heat preservation layer are sequentially arranged in the sampling barrel from inside to outside, exhaust holes of an L-shaped structure are further formed in the two sides of the top of the sampling barrel, and exhaust valves are mounted in the exhaust holes.
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Description

Technical Field

[0001] The utility model belongs to the technical field of asphalt sampling, and in particular relates to an asphalt production sampling device. Background Art

[0002] Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid, mostly in the form of liquid or semi-solid petroleum. It has a black surface and is soluble in carbon disulfide and carbon tetrachloride. Asphalt is an organic gelling material that is waterproof, moisture-proof and corrosion-resistant. Asphalt can be mainly divided into three types: coal tar asphalt, petroleum asphalt and natural asphalt. Among them, coal tar asphalt is a by-product of coking; petroleum asphalt is the residue after crude oil distillation; natural asphalt is stored underground, some of which form mineral layers or accumulate on the surface of the earth's crust; asphalt is mainly used in industries such as coatings, plastics, rubber, and road paving.

[0003] Currently, during asphalt production, a sampling device is usually required to sample asphalt. However, the existing asphalt production sampling device has the following problems when used: the sampling port of the existing asphalt sampling device is not sealed, which can easily cause asphalt of different depths to mix during sampling, resulting in poor sampling effect and failure to achieve the effect of independent sampling. Utility Model Content

[0004] In view of the problems raised by the above background technology, the purpose of the utility model is to provide an asphalt production sampling device.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] A sampling device for asphalt production comprises a sampling cylinder, the bottom of the sampling cylinder is arranged in a conical structure, the bottom of the sampling cylinder is provided with an opening, a sealing seat is installed in the opening, a cone head is installed at the bottom of the sealing seat, a connecting rod is installed on the top of the sealing seat, the connecting rod is arranged in the sampling cylinder, the top of the connecting rod passes through the sampling cylinder and extends to the upper side thereof, a limiting slide bar is installed on the top of the connecting rod, a limiting plate is installed on the top of the limiting slide bar, a mounting frame is fixedly installed on the top of the sampling cylinder, a hydraulic cylinder is installed on the top of the mounting frame, the power output end of the hydraulic cylinder is connected to the limiting plate, the limiting slide bar and the limiting plate are both arranged in the mounting frame, a depth adjustment mechanism is installed on the left side of the mounting frame, and a guide mechanism is installed on the right side of the mounting frame, a heating layer and a thermal insulation layer are arranged in sequence inside the sampling cylinder from the inside to the outside, and exhaust holes arranged in an L-shaped structure are also provided on both sides of the top of the sampling cylinder, and an exhaust valve is installed in the exhaust hole.

[0007] It is further defined that the depth adjustment mechanism includes an adjustment mounting frame, a servo motor is installed on the top of the adjustment mounting frame, a screw is connected to the power output end of the servo motor, the upper and lower sides of the screw are connected to bearings, the lower two sides of the bearings are installed in the adjustment mounting frame, the screw is connected to a nut, the nut is connected to a moving seat, the moving seat is slidably arranged in the adjustment mounting frame, the moving seat is connected to a locking frame, and the other side of the locking frame is locked and installed on the mounting frame. Such a structural design can drive the sampling barrel to adjust the depth, so as to facilitate the sampling of asphalt at different depths.

[0008] It is further defined that the guide mechanism includes a guide mounting frame, a guide rod is mounted in the guide mounting frame, the guide rod is slidably connected to a slider, the slider is connected to a locking rod, and the other side of the locking rod is locked and mounted on the mounting frame. Such a structural design enables the sampling tube to play an auxiliary guiding movement effect when moving.

[0009] It is further defined that a sealing seat is installed at the top of the sampling tube at the penetration point of the connecting rod, and the connecting rod is slidably arranged in the sealing seat. Such a structural design improves the density effect.

[0010] It is further defined that moving rods are installed on both sides of the limit plate, and guide slots are provided on both sides of the interior of the mounting frame at the corresponding moving rods, and one side of the moving rod is slidably arranged in the guide slot. Such a structural design enables the movement of the limit plate to have a stable guiding sliding effect.

[0011] The beneficial effects of the utility model are as follows: the utility model uses a sampling tube, an opening, a sealing seat, a cone head, a connecting rod, a limit slide rod, a limit plate, a mounting frame and a hydraulic cylinder in combination. When the sampling tube goes deep into the asphalt, asphalt on its surface and other depths cannot enter the sampling tube. Only after reaching the specified depth and opening the opening can sampling be carried out, thereby preventing asphalt of different depths from mixing during sampling, achieving independent sampling, and improving the sampling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;

[0013] Figure 1 This is a schematic diagram of the structure of an asphalt production sampling device according to an embodiment of the utility model;

[0014] Figure 2 This is a schematic cross-sectional structure diagram of an asphalt production sampling device according to an embodiment of the utility model;

[0015] The main component symbols are described as follows:

[0016] Sampling tube 1, opening 2, blocking seat 3, cone head 4, connecting rod 5, limiting slide bar 6, limiting plate 7, mounting frame 8, hydraulic cylinder 9;

[0017] Depth adjustment mechanism 10, adjustment mounting frame 1001, servo motor 1002, screw rod 1003, bearing 1004, nut 1005, moving seat 1006, locking frame 1007;

[0018] Guide mechanism 11, guide mounting frame 1101, guide rod 1102, slide block 1103, locking rod 1104;

[0019] The heating layer 12 , the heat-insulating layer 13 , the exhaust hole 14 , the exhaust valve 15 , the sealing seat 16 , the moving rod 17 , and the guide slide groove 18 . DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Embodiment 1, as Figure 1 and Figure 2 As shown, an asphalt production sampling device, the bottom of the sampling tube 1 is set in a conical structure, the bottom of the sampling tube 1 is provided with an opening 2, a blocking seat 3 is installed in the opening 2, a cone head 4 is installed at the bottom of the blocking seat 3, a connecting rod 5 is installed on the top of the blocking seat 3, the connecting rod 5 is arranged in the sampling tube 1, the top of the connecting rod 5 passes through the sampling tube 1 and extends to the upper side thereof, a limiting slide bar 6 is installed on the top of the limiting slide bar 6, a limiting plate 7 is installed on the top of the sampling tube 1, and a mounting frame is fixedly installed on the top of the sampling tube 1 8. A hydraulic cylinder 9 is installed on the top of the mounting frame 8, and the power output end of the hydraulic cylinder 9 is connected to the limit plate 7. The limit slide bar 6 and the limit plate 7 are both arranged in the mounting frame 8. A depth adjustment mechanism 10 is installed on the left side of the mounting frame 8, and a guide mechanism 11 is installed on the right side of the mounting frame 8. The interior of the sampling tube 1 is provided with a heating layer 12 and a heat preservation layer 13 from the inside to the outside. Exhaust holes 14 arranged in an L-shaped structure are also provided on both sides of the top of the sampling tube 1, and an exhaust valve 15 is installed in the exhaust hole 14.

[0022] In this embodiment, when sampling is required during the asphalt production process, the depth adjustment mechanism 10 drives the mounting frame 8, and the mounting frame 8 drives the sampling tube 1 to move, while the other side of the mounting frame 8 performs a stable guiding movement under the effect of the guide mechanism 11, so that the mounting frame 8 pushes the sampling tube 1 to move into the asphalt. After reaching the appropriate sampling depth, the hydraulic cylinder 9 is started to make the hydraulic cylinder 9 push the limit plate 7, the limit plate 7 pushes the limit slide 6, the limit slide 6 pushes the connecting rod 5, the connecting rod 5 pushes the blocking seat 3, and the blocking seat 3 pushes the cone head 4 to move downward until the hydraulic cylinder 9 pushes the limit plate 7 to contact the top of the sampling tube 1, which means that the blocking seat 3 is removed from the opening 2. After the blocking seat 3 leaves the opening 2, the bottom of the sampling tube 1 is opened, and the depth is reached. Under the push of the depth adjustment mechanism 10, the asphalt at a deep depth is sampled, so that the asphalt enters the sampling tube 1 through the opening 2. After the asphalt enters the sampling tube 1, the air inside it will be squeezed, so that the air in the sampling tube 1 is discharged from the exhaust hole 14 through the exhaust valve 15, so as to facilitate the sampling work of the sampling tube 1. After the sampling work is completed, the hydraulic cylinder 9 is controlled to reset. When the hydraulic cylinder 9 drives the limit plate 7 to reset, the top of the limit plate 7 contacts the mounting frame 8, which means that the blocking seat 3 is already located in the opening 2, which has a blocking effect on the opening 2 to prevent asphalt from other depths from entering. The asphalt in the sampling tube 1 can effectively prevent the asphalt from solidifying and being unable to be taken due to the effect of the heating layer 12 and the insulation layer 13, thereby improving the use effect.

[0023] Embodiment 2, as Figure 2 As shown, this embodiment adds the following structure on the basis of embodiment 1, the depth adjustment mechanism 10 includes an adjusting mounting frame 1001, a servo motor 1002 is installed on the top of the adjusting mounting frame 1001, the power output end of the servo motor 1002 is connected to a screw rod 1003, the upper and lower sides of the screw rod 1003 are connected to bearings 1004, the lower two side bearings 1004 are installed in the adjusting mounting frame 1001, the screw rod 1003 is connected to a nut 1005, the nut 1005 is connected to a movable seat 1006, the movable seat 1006 is slidably set in the adjusting mounting frame 1001, the movable seat 1006 is connected to a locking frame 1007, and the other side of the locking frame 1007 is locked and mounted on the mounting frame 8.

[0024] In this embodiment, when in use, by starting the servo motor 1002, the servo motor 1002 drives the screw rod 1003 to rotate along the bearing 1004, and the screw rod 1003 drives the nut 1005, the nut 1005 drives the moving seat 1006, the moving seat 1006 drives the locking frame 1007, the locking frame 1007 drives the mounting frame 8, and the other side of the mounting frame 8 synchronously drives the guide mechanism 11 to perform a guiding movement, so that the mounting frame 8 can push the sampling tube 1 deep into the asphalt to take materials.

[0025] Embodiment 3, as Figure 2As shown, this embodiment adds the following structure on the basis of embodiment 1, the guide mechanism 11 includes a guide mounting frame 1101, a guide rod 1102 is installed in the guide mounting frame 1101, the guide rod 1102 is slidably connected to a slider 1103, the slider 1103 is connected to a locking rod 1104, and the other side of the locking rod 1104 is locked and mounted on the mounting frame 8.

[0026] In this embodiment, when in use, the servo motor 1002 drives the screw rod 1003 to rotate along the bearing 1004, and the screw rod 1003 drives the nut 1005, the nut 1005 drives the moving seat 1006, the moving seat 1006 drives the locking frame 1007, the locking frame 1007 drives the mounting frame 8, and the other side of the mounting frame 8 synchronously drives the locking rod 1104, and the locking rod 1104 drives the slider 1103 to perform auxiliary guiding movement along the guide rod 1102.

[0027] Embodiment 4, as Figure 2 As shown, this embodiment adds the following structure on the basis of the embodiment 1: a sealing seat 16 is installed at the top of the sampling tube 1 at the penetration point of the connecting rod 5, and the connecting rod 5 is slidably arranged in the sealing seat 16.

[0028] In this embodiment, when in use, the sealing seat 16 can prevent the sampled asphalt from being stored in the sampling tube 1 and prevent the asphalt from flowing out of the sampling tube 1 .

[0029] Embodiment 5, as Figure 2 As shown, this embodiment adds the following structure on the basis of embodiment 1: moving rods 17 are installed on both sides of the limiting plate 7, and guide grooves 18 are provided on both sides of the interior of the mounting frame 8 at positions corresponding to the moving rods 17, and one side of the moving rod 17 is slidably set in the guide groove 18.

[0030] In this embodiment, when in use, when the hydraulic cylinder 9 pushes the limit plate 7, the limit plate 7 pushes the limit slide rod 6, the limit slide rod 6 pushes the connecting rod 5, the connecting rod 5 pushes the blocking seat 3, and the blocking seat 3 pushes the cone head 4 to move downward, the limit plate 7 will synchronously drive the moving rods 17 on both sides to guide movement in the guide groove 18, and its stable guide sliding effect facilitates the launch and reset guide operation.

[0031] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. An asphalt production sampling device, characterized in that: The invention comprises a sampling tube (1), wherein the bottom of the sampling tube (1) is provided with a conical structure, the bottom of the sampling tube (1) is provided with an opening (2), a blocking seat (3) is installed in the opening (2), a cone head (4) is installed at the bottom of the blocking seat (3), a connecting rod (5) is installed at the top of the blocking seat (3), the connecting rod (5) is arranged in the sampling tube (1), the top of the connecting rod (5) passes through the sampling tube (1) and extends to the upper side thereof, a limiting slide rod (6) is installed at the top of the limiting slide rod (6), a limiting plate (7) is installed at the top of the sampling tube (1), and a mounting frame (8) is fixedly installed at the top of the sampling tube (1). 8), a hydraulic cylinder (9) is installed on the top of the mounting frame (8), the power output end of the hydraulic cylinder (9) is connected to the limit plate (7), the limit slide bar (6) and the limit plate (7) are both arranged in the mounting frame (8), a depth adjustment mechanism (10) is installed on the left side of the mounting frame (8), and a guide mechanism (11) is installed on the right side of the mounting frame (8), the interior of the sampling tube (1) is provided with a heating layer (12) and a heat insulation layer (13) in sequence from the inside to the outside, and exhaust holes (14) arranged in an L-shaped structure are also provided on both sides of the top of the sampling tube (1), and an exhaust valve (15) is installed in the exhaust hole (14).

2. The asphalt production sampling device according to claim 1, characterized in that: The depth adjustment mechanism (10) comprises an adjustment mounting frame (1001), a servo motor (1002) is mounted on the top of the adjustment mounting frame (1001), a screw rod (1003) is connected to the power output end of the servo motor (1002), the screw rod (1003) is connected to bearings (1004) on the upper and lower sides, the bearings (1004) on the lower two sides are mounted in the adjustment mounting frame (1001), the screw rod (1003) is connected to a nut (1005), the nut (1005) is connected to a movable seat (1006), the movable seat (1006) is slidably arranged in the adjustment mounting frame (1001), the movable seat (1006) is connected to a locking frame (1007), and the other side of the locking frame (1007) is locked and mounted on the mounting frame (8).

3. The asphalt production sampling device according to claim 2, characterized in that: The guide mechanism (11) comprises a guide mounting frame (1101), a guide rod (1102) being mounted inside the guide mounting frame (1101), the guide rod (1102) being slidably connected to a slider (1103), the slider (1103) being connected to a locking rod (1104), and the other side of the locking rod (1104) being locked and mounted on the mounting frame (8).

4. The asphalt production sampling device according to claim 3, characterized in that: A sealing seat (16) is installed at the top of the sampling tube (1) at the point where the connecting rod (5) penetrates, and the connecting rod (5) is slidably arranged in the sealing seat (16).

5. The asphalt production sampling device according to claim 4, characterized in that: Moving rods (17) are installed on both sides of the limiting plate (7), and guiding grooves (18) are provided on both sides of the interior of the mounting frame (8) at positions corresponding to the moving rods (17), and one side of the moving rod (17) is slidably arranged in the guiding groove (18).