Rapid image acquisition quality detection device for tunnel segment

Abstract

The utility model discloses a fast image acquisition quality detection device for tunnel segments, which relates to the technical field of tunnel segment quality detection and comprises a support plate, four support columns are fixedly connected to the upper surface of the support plate, a detection mechanism is arranged above the support plate and comprises a frame, and the frame is fixedly connected with the support columns. The bottom face of the rack is fixedly connected with the upper surfaces of the supporting columns, a laser distance measuring sensor is fixedly installed on the upper surface of the rack, a segment hanging plate is slidably connected to the inner wall of the rack, two electric telescopic rods are fixedly connected to the bottom face of the segment hanging plate, and the telescopic ends of the two electric telescopic rods are jointly and fixedly connected with an electric vacuum suction cup. Under the action of the laser distance measuring sensor, the laser distance measuring sensor can calculate the distance by measuring the time required for laser to be emitted from the sensor to be reflected back by a target object and to be received by the sensor, the moving distance of the segment hanging plate can be automatically controlled, and the efficiency of unmanned rapid quality detection in the field of tunnel segments is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel segment quality detection, in particular to a quality detection device for fast image acquisition of tunnel segments. Background Art

[0002] Tunnel segment quality inspection is an important part of ensuring the quality and safety of tunnel projects. Qualified segment quality can ensure the stability and durability of the tunnel structure, increase the service life of the tunnel, and reduce maintenance costs. At the same time, segment quality inspection is also a supervision of construction technology and materials, which helps to improve the quality and efficiency of tunnel construction.

[0003] According to the utility model with authorization announcement number CN220018397U, a tunnel segment detection device is disclosed, including a first tube body, a second tube body and a fixing assembly, the first tube body and the second tube body are hollow tubes and are arranged in parallel, the first tube body is provided with a scale, the first ends of the first tube body and the second tube body are provided with abutment parts, the fixing assembly includes a first locking piece, a second locking piece and a fixing seat, the fixing seat is provided with a first through hole and a second through hole, the first tube body and the second tube body are respectively penetrated in the first through hole and the second through hole, the first through hole is connected with the first gap, and the second through hole is connected with the second gap, the first locking piece is penetrated in the first gap to lock or release the first tube body, and the second locking piece is penetrated in the second gap to lock or release the second tube body.

[0004] Although the tunnel segment detection device of the utility model can detect segments at higher positions, workers do not need to use climbing devices, which is safer, easy to operate, and more flexible to use, the device usually stays in the production of segments to record factory production quality, inventory, transportation and other information through paper forms. This management method relies entirely on manual and manual data recording, and cannot effectively manage the production process, form a systematization and structuring of the production process, resulting in a waste of labor and raw material costs. At the same time, the differences in the professional and technical level and quality of managers make it impossible to effectively guarantee the timeliness and authenticity of the segment production process and construction process data; for this reason, we provide a fast image acquisition quality detection device for tunnel segments to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a device for fast image acquisition quality detection of tunnel segments.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for fast image acquisition quality detection of tunnel segments, comprising a support plate, the upper surface of the support plate is fixedly connected with four support columns, a detection mechanism is arranged above the support plate, the detection mechanism comprises a frame, the bottom surface of the frame is fixedly connected with the upper surface of the support column, a laser ranging sensor is fixedly installed on the upper surface of the frame, a segment hanging plate is slidably connected to the inner wall of the frame, two electric telescopic rods are fixedly connected to the bottom surface of the segment hanging plate, and the telescopic ends of the two electric telescopic rods are commonly fixedly connected with an electric vacuum suction cup, five cameras are arranged above the support plate, the bottom surface of one of the cameras is fixedly connected with the upper surface of the support plate, and the upper surfaces of the other four cameras are fixedly connected with the bottom surface of the frame, a movable plate is arranged above the support plate, the inner wall of the movable plate is rotatably connected with a rotating disk, the upper surface of the rotating disk is fixedly connected with a support frame, and the inner wall of the support frame is fixedly installed with two contact sensors, and the laser ranging sensor and the contact sensor are both electrically connected to the camera through wires.

[0007] Furthermore, four supporting legs are fixedly connected to the bottom surface of the supporting plate, and the bottom surface of each supporting leg is fixedly connected to a base.

[0008] Furthermore, a first forward and reverse motor is fixedly connected to the inner wall of the frame, a threaded rod is fixedly connected to the output end of the power of the first forward and reverse motor, an outer surface of the threaded rod is threadedly connected to the inner wall of the segment hanger plate, and the first forward and reverse motor is electrically connected to the laser ranging sensor through a wire.

[0009] Furthermore, the inner wall of the frame is fixedly connected to a limiting column, and the outer surface of the limiting column is slidably connected to the inner wall of the segment hanger plate.

[0010] Furthermore, the inner wall of the movable plate is slidably connected to two slide rails, and the bottom surface of each slide rail is fixedly connected to the upper surface of the support plate.

[0011] Furthermore, a rotating motor is fixedly connected to the inner bottom wall of the movable plate, and an output end of the rotating motor power is fixedly connected to the bottom surface of the rotating disk.

[0012] Furthermore, a second forward and reverse motor is fixedly connected to the bottom surface of the movable plate, and a gear is fixedly connected to the output end of the power of the second forward and reverse motor.

[0013] Furthermore, the outer surface of the gear is meshedly connected with a rack, and the outer surface of the rack is fixedly connected to the inner wall of the support plate.

[0014] Compared with the prior art, the device for fast image acquisition quality detection of tunnel segments has the following beneficial effects:

[0015] The utility model is provided with a frame, a segment hanger, an electric telescopic rod, an electric vacuum suction cup and a laser ranging sensor. Under the action of the laser ranging sensor, the laser ranging sensor can calculate the distance by measuring the time required for the laser to be emitted from the sensor, reflected from the target object and received by the sensor, so as to automatically control the moving distance of the segment hanger, thereby improving the efficiency of unmanned rapid quality inspection in the field of tunnel segments.

[0016] The utility model is provided with a camera, which can automatically collect images of the pipe segments under the action of the camera, thereby replacing manual inspection, compensating for the defects of manual data recording, and realizing unmanned rapid quality inspection in the field of tunnel pipe segments.

[0017] The utility model is provided with a movable plate, a rotating disk, a support frame and a contact sensor. Under the action of the rotating disk and the contact sensor, the rotating disk can drive the pipe segment on the surface of the rotating disk to rotate. At the same time, the contact sensor can directly contact the object to be measured and measure the position of the object, so as to control the camera to perform image detection and acquisition on the pipe segment again, thereby improving the detection quality and realizing digital detection management of pipe segment production and construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the support plate of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the frame of the utility model in a cutaway perspective view;

[0020] Figure 3 It is a three-dimensional structural diagram of the rack of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the movable plate of the utility model in a three-dimensional cutaway view.

[0022] In the figure: 1. support plate; 2. support column; 3. detection mechanism; 301. frame; 302. pipe segment hanging plate; 303. electric telescopic rod; 304. electric vacuum suction cup; 305. laser ranging sensor; 306. camera; 307. moving plate; 308. rotating disk; 309. support frame; 310. contact sensor; 311. support leg; 312. base; 313. first forward and reverse motor; 314. threaded rod; 315. limit column; 316. slide rail; 317. rack; 318. rotating motor; 319. second forward and reverse motor; 320. gear. DETAILED DESCRIPTION

[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0024] This embodiment provides a device for rapid image acquisition and quality inspection of tunnel segments. The device is used in the segment production process and can avoid the defects of relying on manual data recording. It not only improves the recording efficiency but also can realize rapid quality inspection of segment production quality.

[0025] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 A device for rapid image acquisition quality detection of tunnel segments includes a support plate 1, four support columns 2 are fixedly connected to the upper surface of the support plate 1, a detection mechanism 3 is arranged above the support plate 1, four support legs 311 are fixedly connected to the bottom surface of the support plate 1, and the bottom surface of each support leg 311 is fixedly connected to a base 312. By arranging the support legs 311 and the base 312, a good support effect can be provided for the entire device, so that it can work stably.

[0026] Reference Figure 1 and Figure 2 The detection mechanism 3 includes a frame 301, the bottom surface of the frame 301 is fixedly connected to the upper surface of the support column 2, a laser ranging sensor 305 is fixedly installed on the upper surface of the frame 301, a first forward and reverse motor 313 is fixedly connected to the inner wall of the frame 301, a threaded rod 314 is fixedly connected to the output end of the power of the first forward and reverse motor 313, the outer surface of the threaded rod 314 is threadedly connected to the inner wall of the segment hanger 302, the first forward and reverse motor 313 is electrically connected to the laser ranging sensor 305 through a wire, and by setting the first forward and reverse motor 313 and the threaded rod 314, power can be provided for the segment hanger 302 to move, thereby quickly driving the segment hanger 302 to move.

[0027] Reference Figure 2 The inner wall of the frame 301 is slidably connected to the segment hanger plate 302, and the bottom surface of the segment hanger plate 302 is fixedly connected to two electric telescopic rods 303. The inner wall of the frame 301 is fixedly connected to the limit column 315, and the outer surface of the limit column 315 is slidably connected to the inner wall of the segment hanger plate 302. By setting the limit column 315, the stability effect of the segment hanger plate 302 during movement can be further increased, so that it can move more smoothly.

[0028] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The telescopic ends of the two electric telescopic rods 303 are fixedly connected with the electric vacuum suction cup 304. Five cameras 306 are arranged above the support plate 1. The bottom surface of one camera 306 is fixedly connected to the upper surface of the support plate 1, and the upper surfaces of the other four cameras 306 are fixedly connected to the bottom surface of the frame 301. A movable plate 307 is arranged above the support plate 1. The inner wall of the movable plate 307 is slidably connected to two slide rails 316. The bottom surface of each slide rail 316 is fixedly connected to the upper surface of the support plate 1. By setting the slide rail 316, the movable plate 307 can be easily moved, and the limiting effect of the movable plate 307 when moving can also be increased.

[0029] Reference Figure 3 and Figure 4 The inner wall of the movable plate 307 is rotatably connected to a rotating disk 308, the upper surface of the rotating disk 308 is fixedly connected to a support frame 309, the inner bottom wall of the movable plate 307 is fixedly connected to a rotating motor 318, and the output end of the power of the rotating motor 318 is fixedly connected to the bottom surface of the rotating disk 308. By setting up the rotating motor 318, the power required for the rotation of the rotating disk 308 can be provided, thereby quickly driving the rotating disk 308 and the pipe segment to rotate, which is convenient for collecting data at various positions.

[0030] Reference Figure 3 and Figure 4 Two contact sensors 310 are fixedly installed on the inner wall of the support frame 309, and the bottom surface of the movable plate 307 is fixedly connected to a second forward and reverse motor 319, and the output end of the power of the second forward and reverse motor 319 is fixedly connected to a gear 320. By setting the second forward and reverse motor 319 and the gear 320, the power required for the movement of the movable plate 307 can be provided, thereby quickly driving the movable plate 307 to move.

[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The laser ranging sensor 305 and the contact sensor 310 are both electrically connected to the camera 306 through wires. The outer surface of the gear 320 is meshed with a rack 317. The outer surface of the rack 317 is fixedly connected to the inner wall of the support plate 1. By setting the rack 317, it can provide resistance when the gear 320 rotates in cooperation with the gear 320, thereby driving the movable plate 307 to move.

[0032] Working principle: When in use, the staff first transports the device to a suitable position for use, and then turns on the power of the electric telescopic rod 303, the electric vacuum suction cup 304, the laser ranging sensor 305, the camera 306, the contact sensor 310, the first forward and reverse motor 313, the rotating motor 318 and the second forward and reverse motor 319, so that they can be in a stable power-on state. When it is necessary to collect and detect the image of the pipe segment, the staff turns on the electric telescopic rod 303, the electric vacuum suction cup 304 and the laser ranging sensor 305. After the electric telescopic rod 303 is turned on, it can drive the electric vacuum suction cup 304 to descend. The electric vacuum suction cup 304 can use the vacuum pump to generate negative pressure, so that an adsorption force is generated between the adsorption cup and the pipe segment, thereby adsorbing the pipe segment on the electric vacuum suction cup 304 for fixation. Then the laser ranging sensor 305 can calculate the distance by measuring the time required for the laser to be emitted from the sensor to be reflected back by the target object and received by the sensor. When the distance exceeds the set range, the first forward and reverse motor 313 will be controlled to be turned on. The first forward and reverse motor 313 can drive the threaded rod 314 to rotate when it is turned on, so as to drive the pipe segment hanging plate 302 and the pipe segment to move. After moving to a suitable position, the laser ranging sensor 305 turns off the first forward and reverse motor 313, and at the same time turns on the camera 306 to shoot the side and bottom of the pipe segment. When the acquisition is completed, the pipe segment is transferred to the support frame 309 through the electric telescopic rod 303, and the electric vacuum suction cup 304 is turned off at the same time, so that the pipe segment can fall on the surface of the support frame 309. When the pipe segment is on the support frame 309, the contact sensor 310 will be triggered. After the contact sensor 310 is turned on, it can control the camera 306 to collect images of the bottom of the pipe segment again. Finally, the second forward and reverse motor 319 is turned on. After the second forward and reverse motor 319 is turned on, it can drive the gear 320 to rotate, so as to remove the pipe segment and start the next round of detection.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for rapid image acquisition quality detection of tunnel segments, comprising a support plate (1), characterized in that: Four support columns (2) are fixedly connected to the upper surface of the support plate (1); a detection mechanism (3) is arranged above the support plate (1); the detection mechanism (3) comprises a frame (301); the bottom surface of the frame (301) is fixedly connected to the upper surface of the support column (2); a laser distance measuring sensor (305) is fixedly mounted on the upper surface of the frame (301); a pipe segment hanging plate (302) is slidably connected to the inner wall of the frame (301); two electric telescopic rods (303) are fixedly connected to the bottom surface of the pipe segment hanging plate (302); the telescopic ends of the two electric telescopic rods (303) are fixedly connected to an electric vacuum suction cup (304); a detection mechanism (3) is arranged above the support plate (1); Five cameras (306) are arranged, wherein the bottom surface of one of the cameras (306) is fixedly connected to the top surface of the support plate (1), and the top surfaces of the other four cameras (306) are fixedly connected to the bottom surface of the frame (301); a movable plate (307) is arranged above the support plate (1); a rotating disk (308) is rotatably connected to the inner wall of the movable plate (307); a supporting frame (309) is fixedly connected to the top surface of the rotating disk (308); two contact sensors (310) are fixedly mounted on the inner wall of the supporting frame (309); and both the laser distance measuring sensor (305) and the contact sensor (310) are electrically connected to the camera (306) via wires.

2. The device for rapid image acquisition quality detection of tunnel segments according to claim 1, characterized in that: Four supporting legs (311) are fixedly connected to the bottom surface of the supporting plate (1), and the bottom surface of each supporting leg (311) is fixedly connected to a base (312).

3. The device for rapid image acquisition quality detection of tunnel segments according to claim 1, characterized in that: A first forward and reverse motor (313) is fixedly connected to the inner wall of the frame (301); a threaded rod (314) is fixedly connected to the output end of the power of the first forward and reverse motor (313); an outer surface of the threaded rod (314) is threadedly connected to the inner wall of the segment hanging plate (302); and the first forward and reverse motor (313) is electrically connected to the laser distance measuring sensor (305) via a wire.

4. The device for rapid image acquisition quality detection of tunnel segments according to claim 1, characterized in that: The inner wall of the frame (301) is fixedly connected to a limiting column (315), and the outer surface of the limiting column (315) is slidably connected to the inner wall of the segment hanging plate (302).

5. The device for rapid image acquisition quality detection of tunnel segments according to claim 1, characterized in that: The inner wall of the movable plate (307) is slidably connected to two slide rails (316), and the bottom surface of each slide rail (316) is fixedly connected to the upper surface of the support plate (1).

6. The device for rapid image acquisition quality detection of tunnel segments according to claim 1, characterized in that: A rotating motor (318) is fixedly connected to the inner bottom wall of the movable plate (307), and the power output end of the rotating motor (318) is fixedly connected to the bottom surface of the rotating disk (308).

7. The device for rapid image acquisition quality detection of tunnel segments according to claim 1, characterized in that: A second forward and reverse motor (319) is fixedly connected to the bottom surface of the moving plate (307), and a gear (320) is fixedly connected to the output end of the power of the second forward and reverse motor (319).

8. The device for rapid image acquisition quality detection of tunnel segments according to claim 7, characterized in that: The outer surface of the gear (320) is meshingly connected with a rack (317), and the outer surface of the rack (317) is fixedly connected to the inner wall of the support plate (1).

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