Cable wrapping die
By using a combination of hydraulic cylinders and limit plates in the cable wrap mold, limiting processing for cables of different sizes is achieved, and the compression mechanism driven by telescopic cylinders and reducer motors is used to ensure the stable compression transmission of the cables, which solves the problem of poor limiting and stability of cables of different diameters of existing molds, and improves the quality and practicality of wrapping.
Patent Information
- Application Number
- CN202420784058.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing cable wrapping molds are not convenient to limit cables of different diameters, and are stable and poor when wrapping, which can easily lead to misalignment and offset, reduce the wrapping quality, and cannot meet the needs of use.
A cable wrap mold is designed, using a combination of hydraulic cylinder and limiting plate. The hydraulic cylinder is activated through the controller to drive the limiting plate to get closer or separate, so as to achieve limiting processing for cables of different sizes. At the same time, the compression mechanism driven by the telescopic cylinder and the reducer motor is used to ensure the stable compression transmission of the cable.
The mold can easily wind cables of different diameters, improve the stability of the wrapping process, avoid misalignment and offset, and improve the wrapping quality and practicality.
Smart Images

Figure CN222867318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable wrapping, in particular to a cable wrapping mould. Background Art
[0002] Most high-voltage cables are made of microporous polytetrafluoroethylene as insulation and silver-plated copper tape as outer conductor. Their operating frequency is as high as tens to hundreds of gigahertz. In order to reduce cable transmission loss and improve cable phase stability, these cables widely use copper tape wrapped outer conductor. For this type of cable, the standing wave coefficient in its entire frequency band is an important indicator of cable quality, which mainly depends on the manufacturing process of copper tape wrapped outer conductor.
[0003] In the process of cable wrapping, a cable wrapping mold is needed. After searching, the Chinese patent CN219202860U in the prior art discloses a cable wrapping mold, including a body, the body is a cylinder, a wrapping hole is opened on the body along the axis of the body, the wrapping hole passes through the body, and the wrapping hole is a circular hole; at least one wrapping seam is opened on the body and forms at least one first side and at least one second side, the wrapping seam is connected with the wrapping hole; a tangent of the wrapping hole is located in the first side. The utility model utilizes that when the copper flat strip is inserted into the body, the copper flat strip extends into the wrapping hole along the wrapping seam and can be connected to the cable core without bending. The copper flat strip entering the body is limited by the cylindrical body, and the copper flat strip is attached to the annular cavity between the inner wall of the wrapping hole and the side of the cable core, which plays the role of limiting the copper flat strip.
[0004] However, the cable wrapping mold of the utility model is not convenient for limiting the position of cables of different diameters, and has poor stability during cable wrapping, which easily leads to misalignment and deviation during wrapping and reduces the wrapping quality, and cannot meet the use requirements. Therefore, a cable wrapping mold is proposed to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a cable wrapping mold, which has the advantages of being easy to wrap cables of different diameters and strong practicality. It solves the problem that the existing cable wrapping mold is not convenient for limiting cables of different diameters, and has poor stability during cable wrapping, which easily leads to misalignment and offset during wrapping, thereby reducing the wrapping quality and failing to meet usage requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable wrapping mold, comprising a mold body, a cable body arranged inside the mold body, and a controller fixedly installed on the front of the mold body, the outside of the mold body is provided with a guide mechanism extending to the inside thereof, and the outside of the mold body is provided with a pressing mechanism for pressing the cable body;
[0007] The guide mechanism comprises two hydraulic cylinders fixedly mounted on the outside of the mold body and extending into the inside thereof, and the output ends of the two hydraulic cylinders are fixedly connected to limit plates;
[0008] The clamping mechanism includes two mounting seats fixedly mounted on the outside of the mold body, telescopic cylinders are fixedly mounted on opposite sides of the two mounting seats, mounting frames are fixedly connected to the output ends of the two telescopic cylinders, the mounting frame is internally rotatably connected to a rotating shaft, a clamping wheel is fixedly connected to the outside of the rotating shaft, a driven gear is fixedly connected to the end of the rotating shaft away from the mounting frame, a reduction motor is fixedly mounted on the outside of the mounting frame, and a transmission gear meshing with the driven gear is fixedly connected to the output shaft of the reduction motor.
[0009] Furthermore, the two hydraulic cylinders are symmetrically distributed inside the mold body in an upper and lower manner, and both of the two hydraulic cylinders are electrically connected to the controller.
[0010] Furthermore, the two limit plates are both solid rectangular parallelepipeds, and the insides of the two limit plates are both provided with limit grooves adapted to the cable body, and the cable body is drivingly connected between the two limit plates.
[0011] Furthermore, the rotating shaft is a solid cylinder, and a bearing matching the rotating shaft is fixedly installed inside the mounting frame.
[0012] Furthermore, a moving opening adapted to the clamping wheel is provided inside the mounting frame, and the outer diameter of the clamping wheel is adapted to the inner diameter of the moving opening.
[0013] Furthermore, the mold body is a hollow cylinder, and a movable opening adapted to the cable body is provided inside the mold body.
[0014] Furthermore, a limit assembly extending to the outside of the mold body is provided inside the mold body, and the limit assembly includes a limit rod fixedly connected to a side of the limit plate close to the mold body and extending to the outside of the mold body, and one end of the limit rod away from the limit plate is fixedly connected to the limit block.
[0015] Compared with the prior art, the utility model provides a cable wrapping mold, which has the following beneficial effects:
[0016] 1. The cable wrapping mold starts the extension and retraction of two hydraulic cylinders through the controller. The extension and retraction of the two hydraulic cylinders drive the two limit plates to move closer or apart, which is convenient for limiting the cable bodies of different sizes. By setting the limit rod and the limit block, the stability of the limit plate driven by the hydraulic cylinder is improved, so as to achieve the advantage of facilitating the wrapping of cables of different diameters.
[0017] 2. The cable wrapping mold starts the extension and retraction of two telescopic cylinders through the controller. The extension and retraction of the two telescopic cylinders drive the mounting frame to move up and down, so that the clamping wheel abuts against the outer surface of the cable body, and then starts the reduction motor through the controller. The reduction motor drives the transmission gear to rotate, and the transmission gear rotates and engages to drive the driven gear and the rotating shaft to rotate, thereby compressing and transmitting the cable body after wrapping, avoiding the misalignment of the cable body, making the compression effect of the wrapping tape better, and not easy to scratch the wrapping tape, achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0019] Figure 2 This is a front view of the structure of the utility model;
[0020] Figure 3 It is a structural side view of the clamping mechanism of the utility model;
[0021] Figure 4 It is a structural stereogram of the limiting component of the utility model.
[0022] In the figure: 1 mold body, 2 cable body, 3 guide mechanism, 31 hydraulic cylinder, 32 limit plate, 4 clamping mechanism, 41 mounting seat, 42 telescopic cylinder, 43 mounting frame, 44 rotating shaft, 45 clamping wheel, 46 driven gear, 47 reduction motor, 48 transmission gear, 5 controller, 6 limit assembly, 61 limit rod, 62 limit block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] See also Figure 1-4In this embodiment, a cable wrapping mold includes a mold body 1, a cable body 2 arranged inside the mold body 1, and a controller 5 fixedly installed on the front of the mold body 1. The mold body 1 is provided with a guide mechanism 3 extending to the inside thereof outside, and the mold body 1 is provided with a clamping mechanism 4 for clamping the cable body 2 outside. The guide mechanism 3 includes two hydraulic cylinders 31 fixedly installed outside the mold body 1 and extending to the inside thereof, and the output ends of the two hydraulic cylinders 31 are fixedly connected with a limit plate 32. The two hydraulic cylinders 31 are activated to extend and retract by the controller 5, and the two hydraulic cylinders 31 extend and retract to drive the two limit plates 32 to approach or separate, so as to facilitate the limit processing of the cable bodies 2 of different sizes.
[0026] The two hydraulic cylinders 31 are vertically symmetrically distributed inside the mold body 1 , and both of the two hydraulic cylinders 31 are electrically connected to the controller 5 .
[0027] Specifically, the two limiting plates 32 are both solid rectangular parallelepipeds, and limiting grooves adapted to the cable body 2 are provided inside the two limiting plates 32 . The cable body 2 is drivingly connected between the two limiting plates 32 .
[0028] The mold body 1 is a hollow cylinder, and a movable opening adapted to the cable body 2 is provided inside the mold body 1. The outer diameter of the cable body 2 is adapted to the inner diameter of the movable opening.
[0029] In this embodiment, the clamping mechanism 4 includes two mounting seats 41 fixedly mounted on the outside of the mold body 1, and telescopic cylinders 42 are fixedly mounted on opposite sides of the two mounting seats 41. The output ends of the two telescopic cylinders 42 are fixedly connected to mounting frames 43, and the interior of the mounting frame 43 is rotatably connected to a rotating shaft 44, and the exterior of the rotating shaft 44 is fixedly connected to a clamping wheel 45. The end of the rotating shaft 44 away from the mounting frame 43 is fixedly connected to a driven gear 46, and a reduction motor 47 is fixedly mounted on the exterior of the mounting frame 43, and a transmission gear 48 meshing with the driven gear 46 is fixedly connected to the output shaft of the reduction motor 47. The two telescopic cylinders 42 are activated to extend and retract through the controller 5, and the extension and retraction of the two telescopic cylinders 42 drive the mounting frame 43 to move up and down, so that the clamping wheel 45 abuts against the outer surface of the cable body 2, and then the reduction motor 47 is activated through the controller 5, and the reduction motor 47 drives the transmission gear 48 to rotate, and the transmission gear 48 rotates and engages to drive the driven gear 46 and the rotating shaft 44 to rotate, thereby compressing and transmitting the wrapped cable body 2, avoiding the misalignment of the cable body 2, making the compression effect of the wrapping tape better, and not easy to scratch the wrapping tape, thereby achieving the advantage of strong practicality.
[0030] The rotating shaft 44 is a solid cylinder, and a bearing adapted to the rotating shaft 44 is fixedly installed inside the mounting frame 43. By providing the bearing, the stability of the rotating shaft 44 when driving the pressing wheel 45 to rotate is improved.
[0031] Specifically, a moving opening adapted to the pressing wheel 45 is provided inside the mounting frame 43 , and the outer diameter of the pressing wheel 45 is adapted to the inner diameter of the moving opening.
[0032] Embodiment 2:
[0033] See also Figure 1-4 On the basis of the first embodiment, a limiting assembly 6 is provided inside the mold body 1 and extends to the outside thereof, and the limiting assembly 6 includes a limiting rod 61 fixedly connected to the side of the limiting plate 32 close to the mold body 1 and extending to the outside of the mold body 1, and one end of the limiting rod 61 away from the limiting plate 32 is fixedly connected to the limiting block 62. By providing the limiting rod 61 and the limiting block 62, the stability of the hydraulic cylinder 31 driving the limiting plate 32 to move is improved, and the advantage of facilitating the wrapping of cables with different diameters is achieved.
[0034] The limiting rod 61 is a solid cylinder, and the limiting rod 61 is slidably connected to the inside of the mold body 1 .
[0035] The above technical solution improves the stability of the hydraulic cylinder 31 when driving the limit plate 32 to move, thereby achieving the advantage of being convenient for wrapping cables of different diameters.
[0036] The working principle of the above embodiment is:
[0037] When in use, the two hydraulic cylinders 31 are started to extend and retract through the controller 5, and the extension and retraction of the two hydraulic cylinders 31 drive the two limit plates 32 to move closer or apart, so as to limit the cable bodies 2 of different sizes. By setting the limit rod 61 and the limit block 62, the hydraulic cylinder 31 drives the limit plate 32 to move stably; when the cable body 2 after wrapping is compressed, the two telescopic cylinders 42 are started to extend and retract through the controller 5, and the extension and retraction of the two telescopic cylinders 42 drive the mounting frame 43 to move up and down, so that the clamping wheel 45 is in contact with the outer surface of the cable body 2, and then the reduction motor 47 is started to work through the controller 5, and the reduction motor 47 drives the transmission gear 48 to rotate, and the transmission gear 48 rotates and engages to drive the driven gear 46 and the rotating shaft 44 to rotate, thereby compressing and transmitting the cable body 2 after wrapping.
[0038] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cable wrapping mold, characterized in that: The invention comprises a mold body (1), a cable body (2) arranged inside the mold body (1), and a controller (5) fixedly mounted on the front of the mold body (1); a guide mechanism (3) extending into the interior of the mold body (1) is arranged outside the mold body (1); and a pressing mechanism (4) for pressing the cable body (2) is arranged outside the mold body (1); The guide mechanism (3) comprises two hydraulic cylinders (31) fixedly mounted on the outside of the mold body (1) and extending into the inside thereof, and the output ends of the two hydraulic cylinders (31) are fixedly connected to a limiting plate (32); The clamping mechanism (4) comprises two mounting seats (41) fixedly mounted on the outside of the mold body (1), a telescopic cylinder (42) being fixedly mounted on opposite sides of the two mounting seats (41), a mounting frame (43) being fixedly connected to the output ends of the two telescopic cylinders (42), the mounting frame (43) being internally rotatably connected to a rotating shaft (44), the rotating shaft (44) being externally fixedly connected to a clamping wheel (45), the rotating shaft (44) being fixedly connected to one end thereof away from the mounting frame (43) being fixedly connected to a driven gear (46), a reduction motor (47) being fixedly mounted on the outside of the mounting frame (43), and a transmission gear (48) meshing with the driven gear (46) being fixedly connected to the output shaft of the reduction motor (47).
2. A cable wrapping mold according to claim 1, characterized in that: The two hydraulic cylinders (31) are symmetrically distributed inside the mold body (1) in an up-and-down manner, and the two hydraulic cylinders (31) are electrically connected to the controller (5).
3. A cable wrapping mold according to claim 1, characterized in that: The two limit plates (32) are both solid rectangular parallelepipeds, and the insides of the two limit plates (32) are both provided with limit grooves adapted to the cable body (2), and the cable body (2) is drivingly connected between the two limit plates (32).
4. A cable wrapping mold according to claim 1, characterized in that: The rotating shaft (44) is a solid cylinder, and a bearing matching the rotating shaft (44) is fixedly installed inside the mounting frame (43).
5. The cable wrapping mold according to claim 1, characterized in that: The interior of the mounting frame (43) is provided with a moving opening adapted to the pressing wheel (45), and the outer diameter of the pressing wheel (45) is adapted to the inner diameter of the moving opening.
6. A cable wrapping mold according to claim 1, characterized in that: The mold body (1) is a hollow cylinder, and a movable opening adapted to fit the cable body (2) is provided inside the mold body (1).
7. The cable wrapping mold according to claim 1, characterized in that: A limiting assembly (6) extending to the outside of the mold body (1) is arranged inside the mold body (1), and the limiting assembly (6) comprises a limiting rod (61) fixedly connected to a side of the limiting plate (32) close to the mold body (1) and extending to the outside of the mold body (1), and one end of the limiting rod (61) away from the limiting plate (32) is fixedly connected to the limiting block (62).
Citation Information
Patent Citations
Cable wrapping die
CN219202860U