Conductive roller
By using fastening pins and mounting mechanisms in the conductive rollers to fix the conductive ring and brushes, the problems of conductive mercury ring disengagement and wear are solved, achieving more stable signal transmission and extended service life.
Patent Information
- Application Number
- CN202421846243.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the use of existing conductive rollers, the conductive mercury ring is prone to disengage and wear, affecting the working state.
The conductive ring is reinforced by a threaded connection between the fastening pin and the inner wall of the fixing hole, and the brush is pressed and fixed by using the pressure plate and the traction spring in the installation mechanism to reduce wear of the conductive ring.
It effectively avoids the conductive ring from the outside of the connecting rod, reduces the wear of the conductive ring, extends the service life of the roller, and stabilizes the installation of brushes.
Smart Images

Figure CN222868285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductive rollers, in particular to a conductive roller wheel. Background Art
[0002] A conductive roller is a sensor commonly used to measure the speed and position of a moving object. It consists of a roller and a conductive material connected to a circuit. When the movement of the object causes the roller to rotate, the resistance value in the conductive material changes, and this change can be detected and used for signal transmission. The working principle of the conductive roller is based on the change in contact resistance between the roller and the conductive material to achieve signal transmission. When the object moves, the roller rotates, and at the same time, it also drives the movement of the conductive material, causing the contact resistance value between the roller and the conductive material to change.
[0003] The prior art has the following deficiencies: during use of the prior conductive roller, the conductive mercury ring is easily detached from the outer side of the cathode roller. During operation of the conductive roller, the outer side of the conductive mercury ring is easily worn out and fails, which in turn affects the working state of the conductive roller. Utility Model Content
[0004] The purpose of the utility model is to provide a conductive roller, wherein the conductive ring can be reinforced by the threaded connection between the fastening pin and the inner wall of the fixing hole, so as to prevent the conductive ring from detaching from the outer side of the connecting rod; the pressure plate can suppress and limit the brush under the elastic force of the traction spring; the fixing bolt passes through the inner wall of the top of the adjacent movable groove and is abutted against the top of the adjacent slider, so that the pressure plate can stably fix the brush, and the wear of the conductive ring can be reduced through the brush, so as to solve the above-mentioned deficiencies in the technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a conductive roller, including a roller body, and also including:
[0006] There are two mounting mechanisms, which are respectively arranged at the outer sides of both ends of the roller body and are used to install and fix the brushes;
[0007] The mounting mechanism includes a mounting seat, and the two mounting seats are respectively arranged on the outer sides of the two ends of the roller body. A placement groove is opened on the top inner wall of the mounting seat, and traction springs are arranged at the bottom of the inner walls of the four corners of the top of the mounting seat. A pressure plate is arranged on the top of the four traction springs, and fixing bolts are arranged between the four corners of the top of the pressure plate and the inner walls of the four corners of the top of the mounting seat.
[0008] Preferably, the roller body comprises a cathode roller, connecting rods are fixedly mounted on the outer sides of both ends of the cathode roller, and a fixing hole is formed on the inner wall of the connecting rod on a side away from the cathode roller.
[0009] Preferably, a conductive ring is movably sleeved on the outer side of the connecting rod, a fastening pin is threadedly inserted into the inner wall of the fixing hole, and the screw head portion of the fastening pin is in contact with the conductive ring.
[0010] Preferably, the diameter of the screw head portion of the fastening pin is larger than the diameter of the connecting rod, and the diameter of the screw head portion of the fastening pin is smaller than the diameter of the conductive ring.
[0011] Preferably, the outer walls of the two ends of the cathode roller close to the connecting rod are rotatably connected to the inner wall of the bottom of the mounting seat, and the inner walls of the four corners of the top of the mounting seat are provided with movable grooves, and the bottoms of the inner walls of the four movable grooves are fixedly connected to four traction springs respectively.
[0012] Preferably, sliders are fixedly installed at both ends of the outer walls on both sides of the pressure plate, the bottoms of the four sliders are respectively fixedly connected to four traction springs, and the outer walls of the four sliders are respectively movably connected to the inner walls of four movable grooves.
[0013] Preferably, the tops of the inner walls at the four corners of the top of the mounting seat are respectively threadedly connected to the outer walls of four fixing bolts, and the bottoms of the four fixing bolts penetrate the inner walls of the tops of adjacent movable grooves and are abutted against the tops of adjacent sliders.
[0014] Preferably, the front vertical section of the placement groove is set to a U-shaped structure, and the diameter of the arc surface at the bottom of the pressure plate is the same as the diameter of the bottom of the placement groove.
[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0016] 1. The conductive ring can be installed through the connecting rod. The threaded connection between the fastening pin and the inner wall of the fixing hole can reinforce the conductive ring to prevent the conductive ring from detaching from the outside of the connecting rod. The placement groove can place the brush. The pressure plate can suppress and limit the brush under the elastic force of the traction spring. The fixing bolt passes through the inner wall of the top of the adjacent movable groove and abuts against the top of the adjacent slider, so that the pressure plate can stably fix the brush. The brush can be stably installed through the installation mechanism, and the wear of the conductive ring can be reduced through the brush, which can extend the service life of the roller body.
[0017] 2. The movable groove can limit the movement of the slider, so that the pressure plate remains stable during the movement, and the pressure plate can stably press and limit the brush inside the placement groove, so that the brush can remain stable inside the mounting seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a partial cross-sectional structural diagram of the utility model.
[0021] Figure 3 It is an exploded view of the three-dimensional structure of the roller body of the utility model.
[0022] Figure 4 It is an exploded view of the three-dimensional structure of the installation mechanism of the utility model.
[0023] Description of reference numerals:
[0024] 1. Roller body; 101. Cathode roller; 102. Connecting rod; 103. Fixing hole; 104. Conductive ring; 105. Fastening pin;
[0025] 2. Installation mechanism; 201. Installation seat; 202. Placement slot; 203. Movable slot; 204. Traction spring; 205. Slider; 206. Pressing plate; 207. Fixing bolt. DETAILED DESCRIPTION
[0026] The utility model provides Figure 1 A conductive roller shown includes a roller body 1, and further includes:
[0027] There are two mounting mechanisms 2, which are respectively arranged at the outer sides of both ends of the roller body 1, and are used to install and fix the brushes.
[0028] In order to facilitate the installation of the brush and avoid wear of the conductive ring 104, Figure 2 and Figure 4As shown, the mounting mechanism 2 includes a mounting seat 201, and the two mounting seats 201 are respectively arranged on the outer sides of the two ends of the roller body 1. A placement groove 202 is opened on the top inner wall of the mounting seat 201, and traction springs 204 are arranged at the bottom of the inner wall of the top four corners of the mounting seat 201. A pressure plate 206 is arranged on the top of the four traction springs 204, and fixing bolts 207 are arranged between the top four corners of the pressure plate 206 and the top four corners of the inner wall of the mounting seat 201. The brush can be installed and fixed through the placement groove 202, and the pressure plate 206 can press the brush under the elastic force of the traction spring 204. The fixing bolts 207 can reinforce the pressure plate 206 so that the brush can remain stable inside the placement groove 202.
[0029] In order to conveniently install the conductive ring 104 and keep it stable on the outside of the cathode roller 101, as shown in FIG. Figure 2 and Figure 3 As shown, the roller body 1 includes a cathode roller 101, and connecting rods 102 are fixedly installed on the outer sides of both ends of the cathode roller 101. A fixing hole 103 is opened on the inner wall of the connecting rod 102 on the side away from the cathode roller 101, and a conductive ring 104 is movably sleeved on the outer side of the connecting rod 102. A fastening pin 105 is threadedly inserted on the inner wall of the fixing hole 103, and the screw head part of the fastening pin 105 is in contact with the conductive ring 104. The diameter of the screw head part of the fastening pin 105 is larger than the diameter of the connecting rod 102, and the diameter of the screw head part of the fastening pin 105 is smaller than the diameter of the conductive ring 104. The conductive ring 104 is sleeved on the outer side of the connecting rod 102 so that it can be fixed to the outer side of the cathode roller 101. The conductive ring 104 can be reinforced by the threaded connection between the fastening pin 105 and the fixing hole 103, and the conductive ring 104 can be prevented from detaching from the outer side of the connecting rod 102.
[0030] In order to make the installation mechanism 2 convenient for installing brushes of different sizes, Figure 2 and Figure 4As shown, the outer walls of the two ends of the cathode roller 101 close to the connecting rod 102 are rotatably connected to the inner wall at the bottom of the mounting seat 201, and the inner walls of the four corners of the top of the mounting seat 201 are provided with movable grooves 203. The bottoms of the inner walls of the four movable grooves 203 are respectively fixedly connected to four traction springs 204, and sliders 205 are fixedly installed at both ends of the outer walls on both sides of the pressure plate 206. The bottoms of the four sliders 205 are respectively fixedly connected to the four traction springs 204, and the outer walls of the four sliders 205 are respectively movably connected to the inner walls of the four movable grooves 203. The tops of the inner walls at the four corners of the top of the mounting seat 201 are respectively threadedly connected to the outer walls of four fixing bolts 207, and the bottoms of the four fixing bolts 207 penetrate the inner walls of the tops of adjacent movable grooves 203 and are in contact with the tops of adjacent sliders 205. The movable groove 203 can limit the movement of the slider 205, so that the pressure plate 206 can be easily moved on the inner side of the top of the mounting seat 201, so that the mounting mechanism 2 can install brushes of different sizes.
[0031] In order to install the brush stably, Figure 2 and Figure 4 As shown, the front vertical section of the placement groove 202 is set to a U-shaped structure, and the diameter of the arc surface at the bottom of the pressure plate 206 is the same as the diameter of the bottom of the placement groove 202. The brush can be installed and fixed through the placement groove 202 and the pressure plate 206.
[0032] When installing and using the conductive roller, the mounting seat 201 is sleeved onto the outer side of the two ends of the cathode roller 101 near the connecting rod 102, so that it is connected to the outer wall of the conveying roller group, and then the conductive ring 104 is sleeved onto the outer side of the connecting rod 102. After the conductive ring 104 is sleeved, the threaded connection between the fastening pin 105 and the fixing hole 103 can be used to reinforce and limit the conductive ring 104, so that the conductive ring 104 can be prevented from being separated from the outer side of the connecting rod 102. At the same time, the brush is inserted into the placement groove 202 at the top of the mounting seat 201, and the chicken pressure plate 206 generates an upward thrust, so that it moves upward along the inner wall of the four movable grooves 203 through the slider 205, thereby making the four traction springs 204 Extending upward, when the brush is placed inside the placement slot 202, the pressure plate 206 can press and fix the top of the brush under the elastic force of the traction spring 204, and then use the fixing bolt 207 to penetrate the top inner wall of the movable slot 203 and abut against the top of the adjacent slider 205, so that the pressure plate 206 can stably press the brush, thereby keeping the brush stable on the inner wall of the placement slot 202, and then the setting of the brush can reduce the wear of the conductive ring 104, thereby extending the service life of the roller body 1. This embodiment specifically solves the problem in the prior art that the conductive roller cannot conveniently install brushes of different sizes during use, which affects the service life of the conductive roller.
[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A conductive roller, comprising a roller body (1), characterized in that: Also includes: Two mounting mechanisms (2) are provided, which are respectively arranged on the outside of both ends of the roller body (1) and are used to install and fix the brushes; The mounting mechanism (2) comprises a mounting seat (201), wherein two mounting seats (201) are respectively arranged on the outer sides of both ends of the roller body (1), a placement groove (202) is provided on the top inner wall of the mounting seat (201), traction springs (204) are arranged at the bottom of the inner wall at the top four corners of the mounting seat (201), a pressure plate (206) is arranged at the top of the four traction springs (204), and fixing bolts (207) are arranged between the top four corners of the pressure plate (206) and the top four corners of the inner wall of the mounting seat (201).
2. A conductive roller according to claim 1, characterized in that: The roller body (1) comprises a cathode roller (101), and connecting rods (102) are fixedly mounted on the outer sides of both ends of the cathode roller (101), and a fixing hole (103) is provided on the inner wall of the connecting rod (102) on a side away from the cathode roller (101).
3. A conductive roller according to claim 2, characterized in that: A conductive ring (104) is movably sleeved on the outer side of the connecting rod (102), a fastening pin (105) is threadedly inserted into the inner wall of the fixing hole (103), and the screw head portion of the fastening pin (105) is in contact with the conductive ring (104).
4. A conductive roller according to claim 3, characterized in that: The diameter of the screw head portion of the fastening pin (105) is larger than the diameter of the connecting rod (102), and the diameter of the screw head portion of the fastening pin (105) is smaller than the diameter of the conductive ring (104).
5. The conductive roller according to claim 2, characterized in that: The outer walls of the two ends of the cathode roller (101) close to the connecting rod (102) are rotatably connected to the inner wall of the bottom of the mounting seat (201), and the inner walls of the four corners of the top of the mounting seat (201) are provided with movable grooves (203), and the bottoms of the inner walls of the four movable grooves (203) are respectively fixedly connected to four traction springs (204).
6. A conductive roller according to claim 5, characterized in that: Slide blocks (205) are fixedly installed at both ends of the outer walls on both sides of the pressure plate (206), the bottoms of the four slide blocks (205) are respectively fixedly connected to the four traction springs (204), and the outer walls of the four slide blocks (205) are respectively movably connected to the inner walls of the four movable grooves (203).
7. A conductive roller according to claim 6, characterized in that: The tops of the inner walls at the four corners of the top of the mounting seat (201) are respectively threadedly connected to the outer walls of four fixing bolts (207), and the bottoms of the four fixing bolts (207) penetrate the inner walls of the tops of adjacent movable grooves (203) and are in contact with the tops of adjacent sliders (205).
8. The conductive roller according to claim 1, characterized in that: The front vertical section of the placement groove (202) is arranged as a U-shaped structure, and the diameter of the arc-shaped surface at the bottom of the pressing plate (206) is the same as the diameter of the bottom of the placement groove (202).