Rotor antirust paint smearing device of three-phase motor

By designing an automated three-phase motor rotor anti-rust paint coating device, the slide rail assembly and motor-driven brush head system are used to solve the rotor rust problem and improve the application efficiency and safety.

CN222868740UActive Publication Date: 2025-05-13SHANDONG HUALI ELECTRIC MOTOR GRP
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Patent Information

Application Number
CN202421827614.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The rotor of a three-phase asynchronous motor is prone to rust after being placed in a humid environment or for a long time, resulting in a decrease in the performance of the motor. The existing manual spraying of anti-rust paint is inefficient and has safety hazards.

Method used

An automated three-phase motor rotor anti-rust paint application device is designed, and the surface of the rotor is automatically applied by using the slide rail assembly and a motor-driven brush head system to ensure uniformity and efficiency.

Benefits of technology

It improves the efficiency of applying anti-rust paint to the rotor, avoids the splashing of anti-rust paint, and ensures the stability and safety of motor performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-phase motor rotor antirust paint smearing device, which comprises a slide rail assembly fixedly arranged at the top of a base, the slide rail assembly comprises a guide rail, and the top of the guide rail is respectively connected with a first slide seat, a second slide seat and a third slide seat in a sliding mode. And a three-phase motor rotor is rotationally connected between the second sliding seat and the third sliding seat. Through the arrangement of the slide rail assembly, the three-phase motor rotor can be placed and moved, the three-phase motor rotor can be limited and clamped through the cooperative use of the mounting plate, the clamping plate, the second motor and the threaded column, and the three-phase motor rotor can rotate through the cooperative use of the first motor and the rotating column. Through cooperative use of the mounting bracket, the anti-rust paint container, the discharge pipe and the brush head, the anti-rust paint can be smeared on the surface of the three-phase motor rotor, so that the anti-rust paint smearing efficiency of the rotor can be effectively improved, and the anti-rust paint is prevented from splashing all around.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rotor production of three-phase motors, in particular to a device for applying anti-rust paint to the rotors of three-phase motors. Background Art

[0002] The three-phase asynchronous motor is a type of induction motor. It is a type of motor that is powered by simultaneously connecting to a 380V three-phase alternating current (with a phase difference of 120 degrees). Because the rotor and stator rotating magnetic fields of the three-phase asynchronous motor rotate in the same direction and at different speeds, there is a slip rate, so it is called a three-phase asynchronous motor.

[0003] The three-phase motor is mainly composed of a stator, a rotor, a power supply and a control device. The rotor will have a beautiful metallic color after production, but if the environment is humid or it is left for too long, obvious rust will appear on the rotor surface, which will not only affect the performance of the rotor but also the motor performance. Therefore, it is necessary to apply anti-rust paint on the surface of the rotor. The spraying method is costly and manual safety protection is required. If manual application is used, the efficiency will also be reduced. Therefore, it is necessary to design a rotor anti-rust paint application device for a three-phase motor, which automatically applies anti-rust paint to the rotor surface instead of manually, effectively improving the anti-rust paint application efficiency of the rotor while avoiding splashing of anti-rust paint. Utility Model Content

[0004] The purpose of the utility model is to provide a rotor anti-rust paint coating device for a three-phase motor, which adopts an automatic method of coating the rotor surface with anti-rust paint instead of manual work, effectively improving the anti-rust paint coating efficiency of the rotor while avoiding splashing of the anti-rust paint, so as to solve the problems raised by the above-mentioned background technology.

[0005] The utility model solves the above-mentioned technical problem with a technical solution as follows: a three-phase motor rotor anti-rust paint coating device, comprising a slide rail assembly fixedly mounted on the top of a base, the slide rail assembly comprising a guide rail, the top of the guide rail is slidably connected with a first slide seat, a second slide seat and a third slide seat, the three-phase motor rotor is rotatably connected between the second slide seat and the third slide seat, a motor 1 is fixedly mounted on the top of the left side of the first slide seat, the output shaft of the motor 1 is fixedly connected with a rotating column that passes through the right side of the first slide seat, a mounting plate is welded to the right end of the rotating column, two clamping plates are arranged on the right side of the mounting plate, the left end of the three-phase motor rotor is clamped between the two clamping plates, and the lower side is located at The clamping plate is welded to the right side of the mounting plate, the clamping plate on the upper side is slidably connected to the right side of the mounting plate, the front side of the bottom of the clamping plate on the lower side is fixedly installed with motor 2, the output shaft of motor 2 is fixedly connected with a threaded column that penetrates to the top of the upper clamping plate, the clamping plate on the upper side is threadedly connected to the surface of the threaded column, the rear side of the top of the base is fixedly installed with a mounting bracket, the inner cavity of the mounting bracket is fixedly installed with an anti-rust paint container, the bottom of the anti-rust paint container is connected to a discharge pipe, the bottom of the discharge pipe is connected with a brush head that touches the surface of the three-phase motor rotor, the discharge pipe and the brush head are connected, a valve is installed on the front side of the discharge pipe, and the rear end of the valve penetrates the inner cavity of the discharge pipe.

[0006] Preferably, sleeves sleeved on both sides of the three-phase motor rotor are fixedly connected to the opposite sides of the second slide and the third slide, and the three-phase motor rotor is rotatably connected to the inner cavity of the sleeve.

[0007] Preferably, a guide rod penetrating to the top of the upper clamping plate is welded to the rear side of the top of the lower clamping plate, and the clamping plate on the upper side is slidably connected to the surface of the guide rod.

[0008] Preferably, the threaded column and the top of the guide rod surface are both welded with limiting pieces.

[0009] Preferably, an arc-shaped rubber sleeve is fixedly installed between the two clamping plates and is sleeved on the left side of the rotor surface of the three-phase motor.

[0010] Preferably, a ring member rotatably connected to the inside of the first sliding seat is fixedly connected to the surface of the rotating column.

[0011] 1. The beneficial effects of the utility model are as follows: the utility model enables the three-phase motor rotor to be placed and moved through the setting of the slide rail assembly, the three-phase motor rotor to be limited and clamped through the coordinated use of the mounting plate, the clamping plate, the motor 2 and the threaded column, the three-phase motor rotor to be rotated through the coordinated use of the motor 1 and the rotating column, and the anti-rust paint to be applied on the surface of the three-phase motor rotor through the coordinated use of the mounting bracket, the anti-rust paint container, the discharge pipe and the brush head, so that the anti-rust paint can be applied to the surface of the three-phase motor rotor, thereby achieving the purpose of effectively improving the anti-rust paint application efficiency of the rotor and avoiding the anti-rust paint from splashing everywhere.

[0012] 2. The utility model protects the rotating shaft of the rotor by setting the sleeve, thereby preventing excess anti-rust paint from being brushed onto the surface of the rotating shaft of the rotor during the process of applying the anti-rust paint on the rotor.

[0013] 3. The utility model increases the contact area between the two clamping plates and the surface of the three-phase motor rotor by setting the arc-shaped rubber sleeve, avoids wear caused by direct contact between the three-phase motor rotor and the clamping plates, and increases the friction between the two clamping plates of the three-phase motor rotor, thereby making it easier for the motor to drive the three-phase motor rotor to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] in:

[0015] Figure 1 This is a main perspective schematic diagram of an embodiment of the utility model;

[0016] Figure 2 This is a schematic front view of an embodiment of the utility model before the rotor is installed;

[0017] Figure 3 This is an embodiment of the utility model Figure 2 A is an enlarged schematic diagram;

[0018] Figure 4 The figure is a front perspective schematic diagram of a rotating clamping mechanism according to an embodiment of the utility model.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Base, 2. Slide rail assembly, 21. Guide rail, 22. First slide, 23. Second slide, 24. Third slide, 3. Three-phase motor rotor, 4. Sleeve, 5. Motor 1, 6. Rotating column, 7. Mounting plate, 8. Clamping plate, 9. Motor 2, 10. Threaded column, 11. Guide rod, 12. Limiting piece, 13. Arc rubber sleeve, 14. Ring, 15. Mounting bracket, 16. Anti-rust paint container, 17. Discharge pipe, 18. Brush head, 19. Valve. DETAILED DESCRIPTION

[0021] Hereinafter, an embodiment of the device for applying anti-rust paint to the rotor of a three-phase motor of the present invention will be described with reference to the accompanying drawings.

[0022] Embodiment 1:

[0023] Figure 1-4 The utility model shows a rotor anti-rust paint coating device for a three-phase motor of an embodiment of the utility model, which includes a slide rail assembly 2 fixedly installed on the top of a base 1: the slide rail assembly 2 includes a guide rail 21, and the top of the guide rail 21 is slidably connected to a first slide seat 22, a second slide seat 23 and a third slide seat 24, respectively. A three-phase motor rotor 3 is rotatably connected between the second slide seat 23 and the third slide seat 24, and the second slide seat 23 and the third slide seat 24 are fixedly connected on opposite sides with sleeves 4 sleeved on both sides of the three-phase motor rotor 3. The three-phase motor rotor 3 is rotatably connected to the inner cavity of the sleeve 4. Through the setting of the sleeve 4, the rotor shaft is protected from rust. The protective function is to prevent the excess anti-rust paint from being brushed onto the surface of the rotor shaft during the process of moving and applying anti-rust paint to the rotor. A motor 5 is fixedly installed on the top of the left side of the first slide 22. The output shaft of the motor 5 is fixedly connected to a rotating column 6 that penetrates the right side of the first slide 22. A mounting plate 7 is welded to the right end of the rotating column 6. Two clamping plates 8 are arranged on the right side of the mounting plate 7. The left end of the three-phase motor rotor 3 is clamped between the two clamping plates 8. The clamping plate 8 on the lower side is welded to the right side of the mounting plate 7. The clamping plate 8 on the upper side is slidably connected to the right side of the mounting plate 7. The front side of the bottom of the clamping plate 8 on the lower side is fixed A motor 2 9 is installed, and the output shaft of the motor 2 9 is fixedly connected with a threaded column 10 that passes through the top of the upper clamping plate 8. The clamping plate 8 on the upper side is threadedly connected to the surface of the threaded column 10. A guide rod 11 that passes through the top of the upper clamping plate 8 is welded to the rear side of the top of the lower clamping plate 8. The clamping plate 8 on the upper side is slidably connected to the surface of the guide rod 11. An arc-shaped rubber sleeve 13 that is sleeved on the left side of the surface of the three-phase motor rotor 3 is fixedly installed between the two clamping plates 8. The arrangement of the arc-shaped rubber sleeve 13 increases the contact area between the two clamping plates 8 and the surface of the three-phase motor rotor 3, thereby avoiding the three-phase motor rotor from being stuck. 3 and the clamping plate 8 are in direct contact, causing wear and increasing the friction between the three-phase motor rotor 3 and the two clamping plates 8, thereby making it easier for the motor 5 to drive the three-phase motor rotor 3 to rotate. A mounting bracket 15 is fixedly installed on the rear side of the top of the base 1, and an anti-rust paint container 16 is fixedly installed in the inner cavity of the mounting bracket 15. The bottom of the anti-rust paint container 16 is connected to a discharge pipe 17, and a brush head 18 that touches the surface of the three-phase motor rotor 3 is inserted at the bottom of the discharge pipe 17. The discharge pipe 17 and the brush head 18 are connected, and a valve 19 is installed on the front side of the discharge pipe 17, and the rear end of the valve 19 passes through the inner cavity of the discharge pipe 17.

[0024] Embodiment 2:

[0025] Figure 1-4The present invention shows a rotor anti-rust paint coating device for a three-phase motor of an embodiment of the utility model, which includes a slide rail assembly 2 fixedly mounted on the top of a base 1: the slide rail assembly 2 includes a guide rail 21, and the top of the guide rail 21 is slidably connected with a first slide seat 22, a second slide seat 23 and a third slide seat 24, respectively; a three-phase motor rotor 3 is rotatably connected between the second slide seat 23 and the third slide seat 24; a motor 5 is fixedly mounted on the top of the left side of the first slide seat 22; the output shaft of the motor 5 is fixedly connected with a rotating column 6 that passes through the right side of the first slide seat 22; a mounting plate 7 is welded to the right end of the rotating column 6; two clamping plates 8 are arranged on the right side of the mounting plate 7; the left end of the three-phase motor rotor 3 is clamped between the two clamping plates 8; the clamping plate 8 on the lower side is welded to the right side of the mounting plate 7; the clamping plate 8 on the upper side is slidably connected to the right side of the mounting plate 7; A motor 2 9 is fixedly installed on the front side of the bottom of the lower clamping plate 8, and the output shaft of the motor 2 9 is fixedly connected with a threaded column 10 that penetrates to the top of the upper clamping plate 8. The clamping plate 8 located on the upper side is threadedly connected to the surface of the threaded column 10, and the tops of the surfaces of the threaded column 10 and the guide rod 11 are welded with limiting pieces 12. The surface of the rotating column 6 is fixedly connected with a ring piece 14 that is rotatably connected to the inside of the first slide seat 22, and a mounting bracket 15 is fixedly installed on the rear side of the top of the base 1, and an anti-rust paint container 16 is fixedly installed in the inner cavity of the mounting bracket 15, and a discharge pipe 17 is connected to the bottom of the anti-rust paint container 16, and a brush head 18 that touches the surface of the three-phase motor rotor 3 is inserted at the bottom of the discharge pipe 17, and the discharge pipe 17 and the brush head 18 are connected. A valve 19 is installed on the front side of the discharge pipe 17, and the rear end of the valve 19 penetrates the inner cavity of the discharge pipe 17.

[0026] Working principle: When the utility model is used, the user first moves the third slide 24 to the right on the top of the guide rail 21, and then sets the left end of the three-phase motor rotor 3 in the inner cavity of the second slide 23, so that the left end of the three-phase motor rotor 3 is between the two arc-shaped rubber sleeves 13, and then moves the third slide 24 to the left, so that Figure 1The right end of the three-phase motor rotor 3 is in the inner cavity of the third slide 24, and then the motor 2 9 is operated, so that the clamping plate 8 located on the upper side moves downward on the surface of the threaded column 10 and the guide rod 11, and then the two arc-shaped rubber sleeves 13 clamp and limit the three-phase motor rotor 3, and then the valve 19 is opened, so that the anti-rust paint in the inner cavity of the anti-rust paint container 16 passes through the inner cavity of the discharge pipe 17 to the bottom end of the brush head 18 to apply the surface of the three-phase motor rotor 3. At this time, the first slide 22, the second slide 23 and the third slide 24 move synchronously to the right at the top of the guide rail 21 , so that the brush head 18 is applied on the surface of the three-phase motor rotor 3 from the front to the left, until it reaches the rightmost side of the three-phase motor rotor 3. At this time, the motor 1 5 is running, driving the rotating column 6 to rotate inside the first slide 22, and then driving the three-phase motor rotor 3 to rotate between the second slide 23 and the third slide 24. When the three-phase motor rotor 3 is the surface to be coated with anti-rust paint, the motor 1 5 stops. At this time, the first slide 22, the second slide 23, and the third slide 24 move synchronously to the left on the top of the guide rail 21, and the anti-rust paint is applied to the three-phase motor rotor 3 in this way. The above-mentioned slide rail assembly 2 is a prior art, so it is not elaborated in detail, and the operation and stop of the motor 1 5, the motor 2 9 and the valve 19 can be programmed to make the coating of the three-phase motor rotor 3 more accurate, so as to effectively improve the anti-rust paint coating efficiency of the rotor and avoid the anti-rust paint splashing everywhere.

[0027] In summary, the rotor anti-rust paint coating device of the three-phase motor, through the setting of the slide rail assembly 2, enables the three-phase motor rotor 3 to be placed and moved, through the coordinated use of the mounting plate 7, the clamping plate 8, the motor two 9 and the threaded column 10, the three-phase motor rotor 3 is limited and clamped, through the coordinated use of the motor one 5 and the rotating column 6, the three-phase motor rotor 3 is rotated, and through the coordinated use of the mounting bracket 15, the anti-rust paint container 16, the discharge pipe 17 and the brush head 18, the anti-rust paint is coated on the surface of the three-phase motor rotor 3, which can effectively improve the anti-rust paint coating efficiency of the rotor while avoiding the anti-rust paint from splashing everywhere.

Claims

1. A device for applying anti-rust paint to the rotor of a three-phase motor, characterized in that: The invention comprises a slide rail assembly (2) fixedly mounted on the top of a base (1): the slide rail assembly (2) comprises a guide rail (21), the top of the guide rail (21) is slidably connected with a first slide seat (22), a second slide seat (23) and a third slide seat (24), a three-phase motor rotor (3) is rotatably connected between the second slide seat (23) and the third slide seat (24), a motor 1 (5) is fixedly mounted on the top of the left side of the first slide seat (22), the output shaft of the motor 1 (5) is fixedly connected with a rotating column (6) extending through the right side of the first slide seat (22), a mounting plate (7) is welded to the right end of the rotating column (6), two clamping plates (8) are arranged on the right side of the mounting plate (7), the left end of the three-phase motor rotor (3) is clamped between the two clamping plates (8), the clamping plate (8) on the lower side is welded to the right side of the mounting plate (7), and the clamping plate (8) on the upper side is (8) is slidably connected to the right side of the mounting plate (7), and a motor 2 (9) is fixedly installed on the front side of the bottom of the clamping plate (8) located on the lower side, and the output shaft of the motor 2 (9) is fixedly connected to a threaded column (10) that passes through the top of the upper clamping plate (8), and the clamping plate (8) located on the upper side is threadedly connected to the surface of the threaded column (10). A mounting bracket (15) is fixedly installed on the rear side of the top of the base (1), and an anti-rust paint container (16) is fixedly installed in the inner cavity of the mounting bracket (15). The bottom of the anti-rust paint container (16) is connected to a discharge pipe (17), and a brush head (18) that touches the surface of the three-phase motor rotor (3) is inserted at the bottom of the discharge pipe (17), and the discharge pipe (17) and the brush head (18) are connected. A valve (19) is installed on the front side of the discharge pipe (17), and the rear end of the valve (19) passes through the inner cavity of the discharge pipe (17).

2. The device for applying anti-rust paint to the rotor of a three-phase motor according to claim 1, characterized in that: The second slide seat (23) and the third slide seat (24) are fixedly connected to opposite sides thereof with sleeves (4) sleeved on both sides of the three-phase motor rotor (3), and the three-phase motor rotor (3) is rotatably connected to the inner cavity of the sleeve (4).

3. The device for applying anti-rust paint to the rotor of a three-phase motor according to claim 2, characterized in that: A guide rod (11) is welded to the rear side of the top of the lower clamping plate (8) and penetrates to the top of the upper clamping plate (8), and the clamping plate (8) on the upper side is slidably connected to the surface of the guide rod (11).

4. The device for applying anti-rust paint to the rotor of a three-phase motor according to claim 3, characterized in that: Limiting pieces (12) are welded to the tops of the surfaces of the threaded column (10) and the guide rod (11).

5. The device for applying anti-rust paint to the rotor of a three-phase motor according to claim 4, characterized in that: An arc-shaped rubber sleeve (13) is fixedly installed between the two clamping plates (8) and is sleeved on the left side of the surface of the three-phase motor rotor (3).

6. The device for applying anti-rust paint to the rotor of a three-phase motor according to claim 5, characterized in that: The surface of the rotating column (6) is fixedly connected with an annular member (14) which is rotatably connected to the inside of the first sliding seat (22).