Dynamic mechanical load tester

By designing a dynamic mechanical load tester, using components such as bidirectional threaded shafts, clamping plates and servo motors, automatic fixing and detection of photovoltaic panels is achieved, solving the problem that existing devices cannot adapt to photovoltaic panels of different specifications and rely on manual operations, and improving detection efficiency and automation.

CN222868888UActive Publication Date: 2025-05-13DONGGUAN HONGTU INSTR INFORMATION
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Patent Information

Application Number
CN202421513207.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-13
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing photovoltaic panel detection devices cannot adapt to photovoltaic panels of different specifications, and the inspection process relies on manual operations, which wastes manpower.

Method used

A dynamic mechanical load tester is designed, using components such as base plate, detection frame, slide rail, frame, servo motor, etc., and the automatic fixing and detection of photovoltaic panels is achieved through the combination of bidirectional threaded shaft, clamping plate and servo motor.

Benefits of technology

The device can adapt to photovoltaic panels of different specifications for fixing and testing, reducing manual operation, improving detection efficiency and reducing labor demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dynamic mechanical load tester, which comprises a bottom plate and a detection frame, one side of the upper surface of the bottom plate is fixedly connected with a slide rail, and one side of the inner wall of the slide rail is slidably connected with a frame; a rotating shaft is rotationally connected to one side of the inner wall of the frame, and a supporting seat is fixedly connected to one side of the outer surface of the rotating shaft. According to the dynamic machine, through the arrangement of a first rotating handle, a bidirectional threaded shaft, a first clamping plate and a second clamping plate, before detection, when a photovoltaic panel needs to be fixed, the photovoltaic panel is tightly attached to the first clamping plate and the second clamping plate, then the first rotating handle is held by a hand and rotated, the bidirectional threaded shaft can be driven to rotate, and then the photovoltaic panel is fixed; when the bidirectional threaded shaft rotates, the first clamping plate and the second clamping plate can be driven to slide through the sliding rods, so that the photovoltaic panel can be fixed, photovoltaic panels of different specifications can be used for fixing through the arrangement of the mode, and the practicability of the device is improved during detection.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar photovoltaic cell texturing, in particular to a dynamic mechanical load tester. Background Art

[0002] In recent years, the solar photovoltaic power generation technology has been continuously improved, the production cost has been continuously reduced, and the conversion efficiency has been continuously improved, making the application of photovoltaic power generation increasingly popular and developing rapidly, and gradually becoming an important source of electricity supply. Silicon wafers are the carriers of solar cells. The quality of silicon wafers directly determines the conversion efficiency of solar cells. Therefore, it is necessary to detect the incoming silicon wafers. This process is mainly used to measure some technical parameters of silicon wafers online. These parameters mainly include mechanical load of silicon wafers, surface roughness, minority carrier life, resistivity, P / N type and microcracks. This group of equipment is divided into automatic loading and unloading, silicon wafer transmission, system integration and four detection modules.

[0003] However, when the current device is testing photovoltaic panels, due to the different sizes of photovoltaic panels, it is impossible to fix photovoltaic panels of different specifications, resulting in a single practical range of the device. At the same time, after the current device fixes the photovoltaic panels, it uses manual methods to push them for testing, which wastes manpower to a certain extent. Therefore, it is necessary to design a dynamic mechanical load tester. Utility Model Content

[0004] The main purpose of the utility model is to provide a dynamic mechanical load tester, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A dynamic mechanical load tester comprises a base plate and a detection frame, wherein one side of the upper surface of the base plate is fixedly connected to a slide rail, and one side of the inner wall of the slide rail is slidably connected to a frame; one side of the inner wall of the frame is rotatably connected to a rotating shaft, one side of the outer surface of the rotating shaft is fixedly connected to a support seat, one side of the inner wall of the support seat is threadedly connected to a bidirectional threaded shaft, one side of the outer surface of the bidirectional threaded shaft is threadedly connected to a first clamping plate, the other side of the outer surface of the bidirectional threaded shaft is threadedly connected to a second clamping plate, and one side of the outer surface of the bidirectional threaded shaft is fixedly connected to a first handle.

[0007] In order to achieve the purpose of convenient sliding, as the dynamic mechanical load tester of the utility model, a sliding rod is fixedly connected to one side of the inner wall of the support seat, and the first clamping plate and the second clamping plate are both slidably connected to the sliding rod.

[0008] In order to achieve the purpose of rotation, as the dynamic mechanical load tester of the utility model, one side of the outer surface of the support base is slidably connected with a pin, and one side of the outer surface of the rotating shaft is fixedly connected with a second handle.

[0009] In order to facilitate detection, as a dynamic mechanical load tester of the utility model, a first servo motor is fixedly connected to one side of the lower surface of the detection frame, the output end of the first servo motor is fixedly connected to a telescopic shaft, and a detection block is fixedly connected to one side of the lower surface of the telescopic shaft.

[0010] In order to facilitate the fixation, as the dynamic mechanical load tester of the utility model, one side of the inner wall of the frame is fixedly connected with a connecting plate, and one side of the upper surface of the bottom plate is fixedly connected with a fixing plate.

[0011] In order to achieve the purpose of rotation, as the dynamic mechanical load tester of the utility model, a second servo motor is fixedly connected to one side of the outer surface of the fixing plate, and a threaded rod is fixedly connected to the output end of the second servo motor.

[0012] In order to achieve the purpose of convenient adjustment, as the dynamic mechanical load tester of the utility model, the other end of the threaded rod passes through the outer surface of the connecting plate and extends to the outer surface of the fixing plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. In the utility model, through the arrangement of the first turning handle, the bidirectional threaded shaft, the first clamping plate and the second clamping plate, when the photovoltaic panel needs to be fixed before detection, the photovoltaic panel is pressed against the first clamping plate and the second clamping plate, and then the first turning handle is held by hand and rotated, which can drive the bidirectional threaded shaft to rotate. While the bidirectional threaded shaft rotates, the first clamping plate and the second clamping plate can be driven to slide using the sliding rod, so that the photovoltaic panel can be fixed. This arrangement can use photovoltaic panels of different specifications for fixing, which increases the practicality of the device during detection.

[0015] 2. In the utility model, through the setting of the second servo motor, the threaded rod, the frame and the slide rail, after the fixing is completed, the second servo motor is started to drive the threaded rod to rotate. While the threaded rod rotates, the frame is convenient to move in the slide rail, so that the frame can be moved to the bottom of the detection frame, which greatly reduces the labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view structural schematic diagram of the utility model;

[0017] Figure 2It is a schematic diagram of the frame structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the detection frame structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the threaded rod structure of the utility model;.

[0020] In the figure: 1. bottom plate; 2. detection frame; 3. slide rail; 4. frame; 5. rotating shaft; 6. support seat; 7. bidirectional threaded shaft; 8. first clamping plate; 9. second clamping plate; 10. first turning handle; 11. sliding rod; 12. latch; 13. second turning handle; 14. first servo motor; 15. telescopic shaft; 16. detection block; 17. connecting plate; 18. fixing plate; 19. second servo motor; 20. threaded rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-4 As shown, the dynamic mechanical load tester comprises a base plate 1 and a detection frame 2, a slide rail 3 is fixedly connected to one side of the upper surface of the base plate 1, and a frame 4 is slidably connected to one side of the inner wall of the slide rail 3;

[0023] In this embodiment, a rotating shaft 5 is rotatably connected to one side of the inner wall of the frame 4, a supporting seat 6 is fixedly connected to one side of the outer surface of the rotating shaft 5, a bidirectional threaded shaft 7 is threadedly connected to one side of the inner wall of the supporting seat 6, a first clamping plate 8 is threadedly connected to one side of the outer surface of the bidirectional threaded shaft 7, a second clamping plate 9 is threadedly connected to the other side of the outer surface of the bidirectional threaded shaft 7, and a first turning handle 10 is fixedly connected to one side of the outer surface of the bidirectional threaded shaft 7.

[0024] During specific use, before testing, when the photovoltaic panel needs to be fixed, the photovoltaic panel is pressed tightly against the first clamping plate 8 and the second clamping plate 9, and then the first turning handle 10 is held by hand and rotated, which can drive the bidirectional threaded shaft 7 to rotate. While the bidirectional threaded shaft 7 rotates, the first clamping plate 8 and the second clamping plate 9 can be driven to slide using the sliding rod 11, so that the photovoltaic panel can be fixed. This setting can use photovoltaic panels of different specifications for fixing, which increases the practicality of the device during testing.

[0025] In this embodiment, a slide bar 11 is fixedly connected to one side of the inner wall of the support seat 6 , and the first clamping plate 8 and the second clamping plate 9 are both slidably connected to the slide bar 11 .

[0026] During specific use, when making adjustments, the first clamping plate 8 and the second clamping plate 9 can slide using the slide rod 11, thereby facilitating the adjustment.

[0027] In this embodiment, a latch 12 is slidably connected to one side of the outer surface of the support seat 6 , and a second turning handle 13 is fixedly connected to one side of the outer surface of the rotating shaft 5 .

[0028] During specific use, when reversal is required, pull out the pin 12 and hold the second handle 13 by hand to drive the support base 6 to rotate. After reaching the appropriate position, insert the pin 12 again to fix it, which is convenient for detecting the back of the photovoltaic panel.

[0029] In this embodiment, a first servo motor 14 is fixedly connected to one side of the lower surface of the detection frame 2 , a telescopic shaft 15 is fixedly connected to the output end of the first servo motor 14 , and a detection block 16 is fixedly connected to one side of the lower surface of the telescopic shaft 15 .

[0030] During specific use, when the photovoltaic panel needs to be inspected, the first servo motor 14 is started to drive the telescopic shaft 15 to extend and retract. During the extension and retraction of the telescopic shaft 15, the detection block 16 can be brought close to the surface of the photovoltaic panel, so that the photovoltaic panel can be inspected.

[0031] In this embodiment, a connecting plate 17 is fixedly connected to one side of the inner wall of the frame 4 , and a fixing plate 18 is fixedly connected to one side of the upper surface of the bottom plate 1 .

[0032] During specific use, the connection plate 17 is provided to facilitate supporting the threaded rod 20 , and the fixing plate 18 can support the second servo motor 19 .

[0033] In this embodiment, a second servo motor 19 is fixedly connected to one side of the outer surface of the fixing plate 18 , and a threaded rod 20 is fixedly connected to the output end of the second servo motor 19 .

[0034] When in use, the second servo motor 19 is started to drive the threaded rod 20 to rotate, and the frame 4 can be driven to slide while the threaded rod 20 rotates.

[0035] In this embodiment, the other end of the threaded rod 20 passes through the outer surface of the connecting plate 17 and extends to the outer surface of the fixing plate 18 .

[0036] During specific use, the threaded rod 20 is connected to the connecting plate 17 and the fixing plate 18 , and when the threaded rod 20 rotates, the frame 4 can be easily moved in the slide rail 3 .

[0037] Working principle: in use, before testing, when the photovoltaic panel needs to be fixed, the photovoltaic panel is pressed tightly against the first clamping plate 8 and the second clamping plate 9, and then the first turning handle 10 is held by hand and rotated, which can drive the bidirectional threaded shaft 7 to rotate. While the bidirectional threaded shaft 7 rotates, the first clamping plate 8 and the second clamping plate 9 can be driven to slide using the slide bar 11, so that the photovoltaic panel can be fixed. This setting can be used to fix photovoltaic panels of different specifications, which increases the practicality of the device during testing. After fixing, start the second servo motor 19, which can drive the threaded rod 20 to rotate. While the threaded rod 20 rotates, it is convenient for the frame 4 to move in the slide rail 3, so that the frame 4 can be moved to the test position. The bottom of the frame 2 greatly reduces the labor force. When the photovoltaic panel needs to be inspected, the first servo motor 14 is started, which can drive the telescopic shaft 15 to extend and retract. During the extension and retraction of the telescopic shaft 15, the detection block 16 can be close to the surface of the photovoltaic panel, so that the photovoltaic panel can be inspected. After the inspection is completed, the second servo motor 19 is started in the same way, which can drive the threaded rod 20 to reverse. While the threaded rod 20 rotates, it is convenient for the frame 4 to move in the slide rail 3, so that the frame 4 can move. When reversal is required, the pin 12 is pulled out, and the second handle 13 is held by hand to drive the support seat 6 to rotate. After reaching the appropriate position, the pin 12 is reinserted to fix it, which is convenient for inspecting the back of the photovoltaic panel.

[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A dynamic mechanical load tester, comprising a base plate (1) and a detection frame (2), characterized in that: A slide rail (3) is fixedly connected to one side of the upper surface of the base plate (1), and a vehicle frame (4) is slidably connected to one side of the inner wall of the slide rail (3); A rotating shaft (5) is rotatably connected to one side of the inner wall of the frame (4); a support seat (6) is fixedly connected to one side of the outer surface of the rotating shaft (5); a bidirectional threaded shaft (7) is threadedly connected to one side of the inner wall of the support seat (6); a first clamping plate (8) is threadedly connected to one side of the outer surface of the bidirectional threaded shaft (7); a second clamping plate (9) is threadedly connected to the other side of the outer surface of the bidirectional threaded shaft (7); and a first turning handle (10) is fixedly connected to one side of the outer surface of the bidirectional threaded shaft (7).

2. The dynamic mechanical load tester according to claim 1, characterized in that: A sliding rod (11) is fixedly connected to one side of the inner wall of the support seat (6), and the first clamping plate (8) and the second clamping plate (9) are both slidably connected to the sliding rod (11).

3. The dynamic mechanical load tester according to claim 1, characterized in that: A latch (12) is slidably connected to one side of the outer surface of the support seat (6), and a second turning handle (13) is fixedly connected to one side of the outer surface of the rotating shaft (5).

4. The dynamic mechanical load tester according to claim 1, characterized in that: A first servo motor (14) is fixedly connected to one side of the lower surface of the detection frame (2); a telescopic shaft (15) is fixedly connected to the output end of the first servo motor (14); and a detection block (16) is fixedly connected to one side of the lower surface of the telescopic shaft (15).

5. The dynamic mechanical load tester according to claim 1, characterized in that: A connecting plate (17) is fixedly connected to one side of the inner wall of the vehicle frame (4), and a fixing plate (18) is fixedly connected to one side of the upper surface of the bottom plate (1).

6. The dynamic mechanical load tester according to claim 5, characterized in that: A second servo motor (19) is fixedly connected to one side of the outer surface of the fixing plate (18), and a threaded rod (20) is fixedly connected to the output end of the second servo motor (19).

7. The dynamic mechanical load tester according to claim 6, characterized in that: The other end of the threaded rod (20) penetrates the outer surface of the connecting plate (17) and extends to the outer surface of the fixing plate (18).