Correction module for manufacturing anti-offset magnetic carrier

By designing a calibration module including guide grooves, threaded rods, correction plates and dual-axis motors, the problem of cumbersome correction operations in the prior art is solved, and rapid and efficient correction of magnetic vehicles is achieved.

CN222869147UActive Publication Date: 2025-05-13KUNSHAN ZHENKUNNING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421768280.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-13
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the prior art, the operation process of the correction module is relatively cumbersome, which affects the correction efficiency.

Method used

A calibration module including a base plate, a magnetic base, a magnetic cover plate and a calibration mechanism is designed. The calibration mechanism consists of a guide groove, a threaded rod, a correction plate, a calibration column, a tapered gear and a dual-axis motor. The rotation of the threaded rod and a calibration plate is driven by the dual-axis motor to achieve rapid correction of the magnetic vehicle.

Benefits of technology

By simplifying the correction process, the correction efficiency is improved, and the magnetic vehicle can be positioned and corrected more quickly, reducing the chance of offset and deviation.

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Abstract

The utility model belongs to the field of correction modules, and particularly relates to a correction module for manufacturing an anti-deviation magnetic carrier, which solves the problem that the correction process is complicated in the prior art, and comprises a bottom plate, a magnetic base, a magnetic cover plate and a correction mechanism, and the magnetic base is fixedly connected to the upper surface of the bottom plate. The correction mechanism can assist the magnetic base and the magnetic cover plate in rapidly correcting a produced magnetic carrier, two second bevel gears can rotate by starting a double-shaft motor to work, and the two second bevel gears are matched with first bevel gears fixedly connected with the bottom ends of two threaded rods, so that the magnetic carrier can be rapidly corrected. The two threaded rods can rotate at the same time, then the two correction plates can move up and down in the two guide grooves at the same time, in this way, the two correction columns on the bottom faces of the two correction plates can be inserted into the corresponding first correction holes and the corresponding second correction holes respectively, further positioning correction work is conducted on the magnetic carrier, and the magnetic carrier positioning correction device is simple in structure and practical.
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Description

Technical Field

[0001] The utility model relates to the technical field of correction modules, in particular to a correction module for manufacturing an anti-deviating magnetic carrier. Background Art

[0002] The calibration module is a key component used to ensure that the magnetic carrier maintains high precision and stability during manufacturing and use. It uses a series of technical means to accurately calibrate the magnetic carrier to eliminate or reduce offsets and deviations caused by manufacturing errors, environmental factors, etc.

[0003] The authorization announcement number in the prior art is: CN203984779U, and the name is an anti-deviation correction module used in the production of flexible printed circuit boards. The utility model can not only position the flexible printed circuit board, but also correct the deviation or tilt problem of the parts, thereby improving the quality of the flexible printed circuit board products and improving production efficiency.

[0004] However, although the above device can correct the offset or tilt problem of the parts, the operation process is relatively cumbersome. In order to further optimize the correction process and improve the efficiency of correction, a correction module for anti-offset magnetic carrier manufacturing is proposed. Utility Model Content

[0005] The technical problem solved by the utility model is that the calibration process is relatively complicated, and a calibration module for manufacturing an anti-deviated magnetic carrier is provided.

[0006] In order to solve the above technical problems, the utility model provides a correction module for manufacturing an anti-deviation magnetic carrier, including a base plate, a magnetic base, a magnetic cover plate and a correction mechanism, the magnetic base is fixedly connected to the upper surface of the base plate, the magnetic cover plate is magnetically attracted to the upper surface of the magnetic base, the correction mechanism includes guide grooves fixedly connected to both sides of the upper surface of the base plate and threaded rods rotatably sleeved on the top walls of the two guide grooves, the outer surface of each threaded rod is threadedly connected to a correction plate, the bottom surface of each correction plate is fixedly connected to two correction columns, and the bottom end of each threaded rod is fixedly connected to a first bevel gear.

[0007] A dual-shaft motor is fixedly connected to the bottom surface of the bottom plate, and two output shaft ends of the dual-shaft motor are fixedly connected to second bevel gears, and the two first bevel gears are respectively meshed with the two second bevel gears.

[0008] Preferably, the outer surfaces of the two threaded rods are rotatably sleeved on both sides of the bottom plate respectively, and by sleeved the two threaded rods on both sides of the bottom plate, the threaded rods can be rotated on both sides of the bottom plate.

[0009] Preferably, the two correction plates are respectively slidably mounted on the inner walls of the two guide grooves, and by limiting the relationship between the correction plates and the guide grooves, the correction plates can be moved up and down in the inner walls of the guide grooves when the threaded rod rotates.

[0010] Preferably, the bottom surface of the base plate is fixedly connected to two support blocks, and the outer surfaces of the two rotating shafts of the dual-axis motor are respectively rotatably sleeved on the inner walls of the two support blocks. By setting the support blocks, the two rotating shafts of the dual-axis motor can be more stable when rotating, which is beneficial to the transmission work.

[0011] Preferably, both sides of the upper surface of the bottom plate are fixedly connected to limit rods, and the top end of each limit rod is fixedly connected to a connecting plate, and other components can be limited by setting the limit rods.

[0012] Preferably, the two connecting plates are fixedly connected to the outer surfaces of the two guide grooves, and the two correction plates are slidably mounted on the outer surfaces of the two limit rods, respectively. By fixing the connecting plates to the outer surfaces of the guide grooves, the stability of the limit rods can be improved, so that the correction plates can be more stable when moving, thereby facilitating the correction of the carrier.

[0013] Preferably, the upper surface of the magnetic base is provided with evenly distributed correction grooves, and the bottom surface of the magnetic cover is fixedly connected with evenly distributed correction blocks, and the sizes and positions of the correction grooves and correction blocks correspond to each other. By providing the correction grooves and correction blocks, the accuracy of magnetic adsorption between the magnetic base and the magnetic cover can be improved, and the efficiency of subsequent carrier correction can be improved.

[0014] Preferably, the upper surface of the magnetic base is provided with four first correction holes, and the upper surface of the magnetic cover is provided with four second correction holes, and the size values ​​of the first correction holes and the second correction holes correspond to the size values ​​of the correction columns. By setting the first correction holes and the second correction holes, the correction columns can be used to further calibrate the carrier that is magnetically positioned.

[0015] Compared with the related art, the utility model has the following beneficial effects:

[0016] 1. The utility model can assist the magnetic base and the magnetic cover plate in quickly correcting the produced magnetic carrier by setting a correction mechanism. By starting the dual-axis motor, the two second bevel gears can be rotated, and the first bevel gears fixedly connected to the bottom ends of the two threaded rods can be used to rotate the two threaded rods at the same time, so that the two correction plates can be moved up and down in the two guide grooves at the same time. In this way, the two correction columns on the bottom surfaces of the two correction plates can be respectively inserted into the corresponding first correction holes and second correction holes to further position and correct the magnetic carrier. The structure is simple and practical.

[0017] 2. The utility model can make the two rotating shafts of the dual-axis motor more stable when rotating by setting the support block, which is beneficial to the transmission work. The other components can be limited by setting the limit rod. The stability of the limit rod can be improved by fixing the connecting plate to the outer surface of the guide groove. In this way, the correction plate can be more stable when moving, which is convenient for correcting the carrier.

[0018] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is the overall structure diagram of the utility model;

[0021] Figure 2 This is a bottom view of the structure of the utility model;

[0022] Figure 3 It is a partial structural diagram of the utility model;

[0023] Figure 4 This is a structural diagram of the magnetic cover plate of the present utility model.

[0024] Numbers in the figure:

[0025] 1. Bottom plate; 2. Magnetic base; 3. Magnetic cover plate; 4. Correction mechanism; 401. Guide groove; 402. Threaded rod; 403. Correction plate; 404. Correction column; 405. First bevel gear; 406. Dual-axis motor; 407. Second bevel gear; 408. Support block; 409. Limit rod; 410. Connecting plate; 5. Correction groove; 6. Correction block; 7. First correction hole; 8. Second correction hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 A correction module for manufacturing an anti-deviated magnetic carrier includes a base plate 1, a magnetic base 2, a magnetic cover plate 3 and a correction mechanism 4. The magnetic base 2 is fixedly connected to the upper surface of the base plate 1, and the magnetic cover plate 3 is magnetically attracted to the upper surface of the magnetic base 2.

[0028] Based on the parts disclosed in the comparative documents, the magnetic base 2 and the magnetic cover 3 are existing mechanisms, and the magnetic base 2 and the magnetic cover 3 can be used as molds for producing magnetic carriers. Since the working principles and internal structures of the magnetic base 2 and the magnetic cover 3 are not the objects that need to be protected in this application, they will not be described in detail. However, it should be understood that the shapes of the magnetic base 2 and the magnetic cover 3 in the accompanying drawings are only for reference.

[0029] The upper surface of the magnetic base 2 is provided with uniformly distributed correction grooves 5, and the bottom surface of the magnetic cover 3 is fixedly connected with uniformly distributed correction blocks 6. The sizes and positions of the correction grooves 5 and the correction blocks 6 correspond to each other.

[0030] By providing the correction groove 5 and the correction block 6, the accuracy of magnetic adsorption between the magnetic base 2 and the magnetic cover 3 can be improved, and the efficiency of subsequent correction of the carrier can be improved.

[0031] The magnetic carrier to be produced should be located between the magnetic base 2 and the magnetic cover 3. Through the effect of magnetic attraction, the magnetic carrier can be preliminarily corrected and positioned. In order to correct the magnetic carrier more accurately and eliminate or reduce the offset and deviation caused by manufacturing errors, environmental factors, etc., a correction mechanism 4 is set to achieve the above effect.

[0032] The correction mechanism 4 includes guide grooves 401 fixedly connected to both sides of the upper surface of the bottom plate 1 and threaded rods 402 rotatably sleeved on the top walls of the two guide grooves 401 .

[0033] The outer surfaces of the two threaded rods 402 are rotatably sleeved on the two sides of the bottom plate 1 , respectively. By sleeved the two threaded rods 402 on the two sides of the bottom plate 1 , the threaded rods 402 can be rotated on the two sides of the bottom plate 1 .

[0034] The outer surface of each threaded rod 402 is threadedly connected to a correction plate 403, and the two correction plates 403 are respectively slidably mounted on the inner walls of the two guide grooves 401. By limiting the relationship between the correction plates 403 and the guide grooves 401, when the threaded rod 402 rotates, the correction plates 403 can move up and down in the inner walls of the guide grooves 401.

[0035] Limit rods 409 are fixedly connected to both sides of the upper surface of the bottom plate 1 , and a connecting plate 410 is fixedly connected to the top of each limit rod 409 .

[0036] The two connecting plates 410 are fixedly connected to the outer surfaces of the two guide grooves 401 , respectively, and the two correction plates 403 are slidably sleeved on the outer surfaces of the two limiting rods 409 , respectively.

[0037] By fixing the connecting plate 410 to the outer surface of the guide groove 401, the stability of the limiting rod 409 can be improved. In this way, when the threaded rod 402 rotates, the correction plate 403 can be stably moved along the corresponding limiting rod 409, thereby achieving more accurate correction work.

[0038] The bottom surface of each correction plate 403 is fixedly connected to two correction columns 404, the upper surface of the magnetic base 2 is provided with four first correction holes 7, and the upper surface of the magnetic cover plate 3 is provided with four second correction holes 8, and the size values ​​of the first correction holes 7 and the second correction holes 8 correspond to the size values ​​of the correction columns 404.

[0039] The magnetic carrier produced between the magnetic base 2 and the magnetic cover plate 3 is also provided with a through hole having the same position and size as the first calibration hole 7 and the second calibration hole 8 .

[0040] By setting the first correction hole 7 and the second correction hole 8, the two correction columns 404 corresponding to the bottom surface of the correction plate 403 can be inserted into the second correction hole 8 and the first correction hole 7 respectively when moving, and the correction column 404 will also pass through the carrier between the magnetic base 2 and the magnetic cover plate 3, so as to realize further correction work on the produced carrier.

[0041] The bottom end of each threaded rod 402 is fixedly connected to a first bevel gear 405 , and the bottom surface of the bottom plate 1 is fixedly connected to a dual-axis motor 406 .

[0042] Two support blocks 408 are fixedly connected to the bottom surface of the base plate 1, and the outer surfaces of the two rotating shafts of the dual-axis motor 406 are respectively rotatably sleeved on the inner walls of the two support blocks 408. By setting the support blocks 408, the two rotating shafts of the dual-axis motor 406 can be more stable when rotating, which is beneficial to the transmission work.

[0043] The two output shaft ends of the dual-shaft motor 406 are both fixedly connected with the second bevel gears 407 , and the two first bevel gears 405 are respectively meshed with the two second bevel gears 407 .

[0044] When the dual-axis motor 406 is started, it will drive the two second bevel gears 407 to rotate, and the rotation of the two second bevel gears 407 will drive the two first bevel gears 405 to rotate. When the two first bevel gears 405 rotate, the two threaded rods 402 will rotate, so that the position of the correction plate 403 can be adjusted, which is convenient for further correction of the carrier through the correction column 404.

[0045] The specific implementation process of the utility model is as follows: when in use, the magnetic carrier parts that need to be produced and processed are adsorbed on the upper surface of the magnetic base 2, and then the magnetic cover plate 3 is adsorbed on the upper surface of the magnetic carrier. At this time, the position of the correction block 6 should correspond to the position of the correction slot 5, and the positions of the first correction hole 7 and the second correction hole 8 correspond. Then, the dual-axis motor 406 is started to further correct and position the magnetic carrier. When the dual-axis motor 406 is started, it will drive the two second bevel gears 407 to rotate. When the two second bevel gears 407 rotate at the same time, the two first bevel gears 405 will rotate at the same time, thereby realizing the simultaneous rotation of the two threaded rods 402. When the two threaded rods 402 rotate at the same time, the two correction plates 403 will move up or down at the same time. At this time, the two correction plates 403 should be moved downward at the same time, and the corresponding correction columns 404 should be inserted into the corresponding first correction holes 7 and second correction holes 8 respectively, so that the magnetic carrier placed between the magnetic base 2 and the magnetic cover plate 3 can be further corrected, effectively reducing the probability of offset and deviation, and being more practical.

[0046] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A correction module for manufacturing an anti-deviating magnetic carrier, comprising a base plate (1), a magnetic base (2), a magnetic cover plate (3) and a correction mechanism (4), characterized in that: The magnetic base (2) is fixedly connected to the upper surface of the base plate (1); the magnetic cover plate (3) is magnetically attracted to the upper surface of the magnetic base (2); the correction mechanism (4) comprises guide grooves (401) fixedly connected to both sides of the upper surface of the base plate (1) and threaded rods (402) rotatably sleeved on the inner top walls of the two guide grooves (401); the outer surface of each threaded rod (402) is threadedly connected to a correction plate (403); the bottom surface of each correction plate (403) is fixedly connected to two correction columns (404); and the bottom end of each threaded rod (402) is fixedly connected to a first bevel gear (405); A dual-axis motor (406) is fixedly connected to the bottom surface of the base plate (1), and two output shaft ends of the dual-axis motor (406) are fixedly connected to second bevel gears (407), and the two first bevel gears (405) are respectively meshed with the two second bevel gears (407).

2. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 1, characterized in that: The outer surfaces of the two threaded rods (402) are rotatably sleeved on both sides of the bottom plate (1) respectively.

3. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 1, characterized in that: The two correction plates (403) are respectively slidably mounted on the inner walls of the two guide grooves (401).

4. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 1, characterized in that: The bottom surface of the base plate (1) is fixedly connected to two support blocks (408), and the outer surfaces of the two rotating shafts of the dual-axis motor (406) are rotatably sleeved on the inner walls of the two support blocks (408) respectively.

5. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 1, characterized in that: Limit rods (409) are fixedly connected to both sides of the upper surface of the bottom plate (1), and a connecting plate (410) is fixedly connected to the top end of each limit rod (409).

6. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 5, characterized in that: The two connecting plates (410) are respectively fixedly connected to the outer surfaces of the two guide grooves (401), and the two correction plates (403) are respectively slidably sleeved on the outer surfaces of the two limiting rods (409).

7. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 1, characterized in that: The upper surface of the magnetic base (2) is provided with uniformly distributed correction grooves (5), and the bottom surface of the magnetic cover plate (3) is fixedly connected with uniformly distributed correction blocks (6), and the sizes and positions of the correction grooves (5) and the correction blocks (6) correspond to each other.

8. The calibration module for manufacturing an anti-deviated magnetic carrier according to claim 1, characterized in that: The upper surface of the magnetic base (2) is provided with four first calibration holes (7), and the upper surface of the magnetic cover plate (3) is provided with four second calibration holes (8), and the size values ​​of the first calibration holes (7) and the second calibration holes (8) both correspond to the size values ​​of the calibration column (404).

Citation Information

Patent Citations

  • Anti-deviation correction module group used for production of flexible printed circuit board

    CN203984779U