Heating multi-shaft turnover device with microwave heater for material separation
By introducing a multi-axis flip device and a microwave heater into the material disposal equipment, the problem of uneven heating of the material is solved, the purity and disposal efficiency of the extract are improved, and the reuse value of the material is ensured.
Patent Information
- Application Number
- CN202420658839.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The materials in the existing material discharging equipment are unevenly heated, resulting in low purity of the extract and low discharging efficiency. The stirring device is prone to damage the material, affecting the reuse value.
A heating multi-axis flip device for material discharging and extraction with microwave heater is designed to achieve all-round heating of materials through a multi-axis rotary mechanism, replacing the traditional stirring device.
The uniform heating of the material is achieved, the purity and dissection efficiency of the extract are improved, the shape of the material is maintained, and it is conducive to subsequent reuse.
Smart Images

Figure CN222871387U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of material processing, and in particular relates to a heating multi-axis flipping device for material extraction with a microwave heater. Background Art
[0002] The extraction process is to place the material (such as plants) in a vacuum or negative pressure environment, vaporize the extract by heating, collect the gaseous substance, and then obtain the target extract through condensation and other means, such as volatile substances, water-soluble substances and fat-soluble substances. It belongs to the grouping polymorphic preparation technology.
[0003] The existing problem with the existing equipment is that the material is heated unevenly in the equipment, resulting in low purity of the grouped extracts and low overall extraction efficiency.
[0004] Although the above problems can be solved to a certain extent by adding a stirring device to the existing equipment, the stirring device is prone to cause high destructiveness to irregular materials such as plants, resulting in low subsequent recycling value. In addition, the stirring movement may cause local overtemperature and uneven temperature.
[0005] In summary, it is also necessary to design a device for the existing material extraction process to solve the problem of uneven heating. Utility Model Content
[0006] In view of the problems existing in the prior art, the utility model provides a heating multi-axis turning device for material extraction with a microwave heater, and its technical solution is as follows:
[0007] A heating multi-axis turning device for material extraction with a microwave heater, characterized in that it comprises a box body, a partition box, a microwave heater, a first rotating mechanism and a second rotating mechanism;
[0008] The microwave heater is disposed on the top surface and / or the side surface of the box; the first rotating mechanism is also disposed in the box;
[0009] The movable end of the first rotary mechanism is provided with a plurality of the partition boxes;
[0010] The second rotating mechanism is provided in each of the partition boxes;
[0011] The material to be processed is placed at the movable end of the second rotary mechanism.
[0012] Optionally, the first rotating mechanism is a turntable, and the turntable base is fixedly connected to the lower part of the box body; a plurality of the partition boxes are evenly distributed along the circumference on the turntable of the turntable.
[0013] Optionally, the partition box has a fan-shaped or trapezoidal cross-section and an opening at the top.
[0014] Optionally, the microwave heater is installed on the top surface of the box, with the heating end facing downward of the box.
[0015] Optionally, the second rotating mechanism is an active mechanism or a driven mechanism; the rotating axis of the second rotating mechanism is perpendicular to the rotating axis of the first rotating mechanism.
[0016] Optionally, the second rotating mechanism is an active mechanism, including a motor, a transmission mechanism, a material plate shaft and a material hanging plate; the motor is installed on the partition box and connected to the material plate shaft through the transmission mechanism; the material plate shaft is located inside the partition box, and a plurality of the material hanging plates are evenly distributed on the surrounding side surfaces.
[0017] Optionally, the transmission mechanism is a belt transmission mechanism, the driving wheel is connected to the motor output shaft, and the driven wheel is connected to the material plate rotating shaft; the transmission mechanism is also provided with a tensioning mechanism.
[0018] Optionally, a plurality of groups of the material hanging plates are evenly distributed along the axial direction on the material plate rotating shaft; a plurality of the material hanging plates are provided in each group of the material hanging plates, and are evenly distributed along the circumference of the material plate rotating shaft.
[0019] Optionally, the box body is a sealed structure and is provided with a vent hole and an air duct;
[0020] The box body is also provided with a movable door for taking in and placing materials.
[0021] Optionally, a bracket or a leg is provided at the bottom of the box. Beneficial Effects
[0022] The present application has a simple structure and low cost. It uses a multi-axis rotary mechanism to replace the stirring device, thereby achieving all-round heating of the material, improving the uneven heating situation, and maintaining the material shape, which is conducive to subsequent reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0024] Figure 1 is a stereogram of a device in a specific embodiment of the present application;
[0025] Figure 2 This is a schematic diagram of the internal structure of the box in a specific embodiment of the present application;
[0026] Figure 3 It is a schematic diagram of the structure of the partition box in a specific embodiment of the present application.
[0027] In the figure: 1-box; 2-heater; 3-bracket; 101-bottom plate; 102-turntable; 103-partition box; 1031-tray; 1032-enclosure; 1033-material plate shaft; 1034-hanging plate; 1035-mounting plate; 1036-driving wheel; 1037-driven wheel; 1038-tensioning wheel. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0029] This application provides a Figure 1 The multi-axis heating turning device for material extraction with a microwave heater shown in the figure mainly comprises a box body 1, a partition box, a heater 2, a first rotating mechanism and a second rotating mechanism; the microwave heater is arranged on the top surface and / or the side surface of the box body; the first rotating mechanism is also arranged in the box body; a plurality of the partition boxes are arranged at the movable end of the first rotating mechanism; each of the partition boxes is arranged in the second rotating mechanism; and the material to be processed is placed at the movable end of the second rotating mechanism.
[0030] The box 1 is a square structure as a whole, and has a necessary sealing design, and is also provided with a vent hole and a corresponding air guide tube. A bracket 3 is installed at the bottom of the box 1 to support the structure of the box 1 and keep it off the ground. Optionally, a movable door (not shown in the figure) is also provided on the box 1 for taking and placing materials.
[0031] The box body 1 of this embodiment is equipped with 6 groups of heaters 2 on the top surface. Optionally, the heater 2 is a mixed assembly of an infrared heater and a microwave heater, and 6 openings are processed on the top surface of the box body 1, and a heater 2 is installed in each opening.
[0032] like Figure 2 As shown, a first rotating mechanism is also provided in the box 1; optionally, the first rotating mechanism is a turntable, and the turntable base is fixed on the bottom plate 101 of the box 1. Further, in this embodiment, eight partition boxes 103 are provided on the turntable 102 of the turntable.
[0033] like Figure 2 , 3As shown, each partition box 103 is a box structure with an open top, including a fence 1032 and a tray 1031. The fence 1032 and the tray 1031 are both in an equilateral trapezoidal shape, and the cross section of the partition box 103 formed is also a trapezoidal cross-sectional structure. This design allows the space on the turntable 102 to be effectively utilized, thereby placing more partition boxes 103 or making the space of each partition box 103 larger. The tray 1031 is fixedly connected to the turntable 102, and a mounting plate 1035 is provided at the front end.
[0034] A second rotary mechanism is provided in each partition box 103; optionally, the second rotary mechanism can be selected as an active mechanism (with an independent power unit) or a driven mechanism (without an independent power unit). If the second rotary mechanism is selected as a driven mechanism, a plurality of notches can be designed on the turntable 103, and a gear ring can be fixedly installed on the fixed end of the turntable, and then the rotating shaft of the second rotary mechanism is meshed with the gear ring through a gear pair, thereby driving the second rotary mechanism to rotate during the rotation of the turntable 102. Although the above structure saves the need for a power unit, the transmission mechanism is complicated, and the speed of the second rotary mechanism cannot be adjusted individually according to the material.
[0035] On this basis, this embodiment is described by taking the second rotary mechanism as the active mechanism. Figure 3 As shown, the second rotating mechanism includes a motor (not shown in the figure), a transmission mechanism, a material plate rotating shaft 1033 and a material hanging plate 1034.
[0036] Among them, the motor is installed on the mounting plate 1035 on the side of the partition box 103 close to the turntable shaft, and is connected to the material plate shaft 1033 through a transmission mechanism. The material plate shaft 1033 is arranged horizontally in the radial direction and is perpendicular to the turntable shaft space. The main body of the material plate shaft 1033 is located inside the partition box 103, and both ends are installed on the enclosure 1032 through bearings, and a plurality of hanging plates 1034 are evenly distributed on the side surfaces of the material plate shaft 1033. The transmission mechanism is a belt transmission mechanism, which is provided with a driving wheel 1036, a driven wheel 1037 and a belt. The driving wheel 1036 is connected to the output shaft of the motor, and the driven wheel 1037 is coaxially fixed to the material plate shaft 1033. The belt spans the driving wheel 1036 and the driven wheel 1037, and a tensioning mechanism is added; specifically, the tensioning mechanism of this embodiment is a tensioning wheel 1038 arranged on both sides. There are 10 groups of hanging plates evenly distributed along the axial direction on the material plate rotating shaft 1033. The hanging plates 1034 are straight strip plates and are arranged radially. There are also 3 hanging plates 1034 in each group of hanging plates, which are evenly distributed along the circumference of the material plate rotating shaft 1033. The material to be processed is hung on the hanging plates 1034 or clamped between adjacent hanging plates 1034.
[0037] The heating end of the heater 2 faces the bottom of the box body, and can heat the material in the partition box 103. In order to be more uniform, the six heaters 2 are designed to be evenly distributed around the rotating axis of the turntable.
[0038] How it works
[0039] The operator places the material (plant) on the hanging plate 1034; after closing the movable door, the box 1 is evacuated, and the turntable and the motor are started to rotate the material on two axes, and the target extract is vaporized and volatilized by heating through the heater 2; finally, different target extracts can be obtained by controlling the temperature, collecting the gas in sections and then condensing it.
[0040] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present application, rather than to limit the scope of protection of the present application. Simple modifications or equivalent substitutions of the technical solution of the present application by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present application.
Claims
1. A heating multi-axis turning device for material extraction with a microwave heater, characterized in that: It includes a box body, a partition box, a microwave heater, a first rotating mechanism and a second rotating mechanism; The microwave heater is disposed on the top surface and / or the side surface of the box; the first rotating mechanism is also disposed in the box; The movable end of the first rotary mechanism is provided with a plurality of the partition boxes; The second rotating mechanism is provided in each of the partition boxes; The material to be processed is placed at the movable end of the second rotary mechanism.
2. The heating multi-axis turning device for material extraction with a microwave heater according to claim 1, characterized in that: The first rotating mechanism is a turntable, and the turntable base is fixedly connected to the lower part of the box; A plurality of the partition boxes are evenly distributed on the turntable along the circumferential direction.
3. The heating multi-axis turning device for material extraction with a microwave heater according to claim 2, characterized in that: The cross section of the partition box is fan-shaped or trapezoidal, and an opening is arranged at the top.
4. The heating multi-axis turning device for material extraction with a microwave heater according to claim 3, characterized in that: The microwave heater is installed on the top surface of the box, with the heating end facing the bottom of the box.
5. The heating multi-axis turning device for material extraction with a microwave heater according to claim 1, characterized in that: The second rotary mechanism is an active mechanism or a driven mechanism; The rotation axis of the second rotating mechanism is perpendicular to the rotation axis of the first rotating mechanism.
6. The heating multi-axis turning device for material extraction with a microwave heater according to claim 5, characterized in that: The second rotating mechanism is an active mechanism, including a motor, a transmission mechanism, a material plate rotating shaft and a material hanging plate; The motor is mounted on the partition box and connected to the sheet rotating shaft through the transmission mechanism; The material plate rotating shaft is located inside the partition box, and a plurality of the material hanging plates are evenly distributed on the surrounding side surfaces.
7. The heating multi-axis turning device for material extraction with a microwave heater according to claim 6, characterized in that: The transmission mechanism is a belt transmission mechanism, the driving wheel is connected to the motor output shaft, and the driven wheel is connected to the material plate rotating shaft; the transmission mechanism is also provided with a tensioning mechanism.
8. The heating multi-axis turning device for material extraction with a microwave heater according to claim 7, characterized in that: A plurality of groups of the material hanging plates are evenly distributed along the axial direction on the material plate rotating shaft; a plurality of the material hanging plates are provided in each group of the material hanging plates and are evenly distributed along the circumferential direction of the material plate rotating shaft.
9. The heating multi-axis turning device for material extraction with a microwave heater according to claim 1, characterized in that: The box body is a sealed structure and is provided with ventilation holes and air guide pipes; the box body is also provided with a movable door for taking in and putting in materials.
10. The heating multi-axis turning device for material extraction with a microwave heater according to claim 1, characterized in that: A bracket or a leg is provided at the lower part of the box body.