Quantitative feeding device for diluting powder dye

By designing a quantitative feeding device for powder dye dilution including a base plate, a dilution barrel, a stirring mechanism and a quantitative feeding mechanism, the problem of difficult to control the discharge volume during the powder dye dilution process is solved, and quantitative feeding and efficient dilution are achieved, avoiding color deviation and operating risks.

CN222872045UActive Publication Date: 2025-05-16NINGBO YAK YO BEMBERG TEXTILE CO LTD
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Patent Information

Application Number
CN202421573271.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-16
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

During the dilution process, it is difficult to control the discharge volume of powder dyes, and weighing work is cumbersome, which affects the health of the operators, and is prone to errors and causes color deviations.

Method used

A quantitative feeding device for dilution of powder dyes is designed, including a base plate, a dilution barrel, a stirring mechanism, a quantitative feeding mechanism, etc., the dye is transported through the second motor drives the screw conveying shaft, the weighing equipment controls the quantitative feeding, the push mechanism realizes automatic feeding, and the dilution effect of the dye is improved through the stirring mechanism.

Benefits of technology

Quantitative feeding of powder dyes is achieved, color deviation is avoided, operating efficiency is improved, and health risks of operators are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative feeding device for diluting powder dye, which comprises a bottom plate, a diluting barrel arranged at the top of the bottom plate, a barrel cover arranged at the top of the diluting barrel, a stirring mechanism arranged at the bottom of the barrel cover and convenient for uniformly mixing the dye, a feeding pipe arranged at the top of the barrel cover, and a guide bin arranged at the top of the feeding pipe, according to the dye diluting and mixing device, dye can be fully diluted and mixed conveniently through the arranged diluting barrel and the arranged stirring mechanism, the dye can be quantitatively fed into the diluting barrel through the arranged quantitative feeding mechanism, then quantitative feeding of the dye is facilitated through the arrangement, the color forming deviation is avoided, and the color forming quality is improved. And meanwhile, an operator can be replaced to dilute the dye, so that the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder dye dilution, in particular to a quantitative feeding device for powder dye dilution. Background Art

[0002] Dyes are the main chemical products in the dyeing process. Different dyes are mixed together and the dyeing process is completed under the combined effects of temperature, time and pH, thus forming a variety of colors of our clothing, daily necessities, etc. Dyeing technology has a history of more than 5,000 years in India and the Middle East. The dyes at that time came from animals, plants or minerals and were rarely processed. In modern production, in order to facilitate transportation, storage and addition, dyes are usually made into powder and dissolved in water before addition.

[0003] As a type of dye, powder dye is very difficult to control the output amount during the dilution process. The weighing work is rather cumbersome, which not only has an adverse effect on the health of the operators, but is also time-consuming and labor-intensive, prone to errors, and leads to color deviations.

[0004] Therefore, a quantitative feeding device for diluting powder dye is needed to solve the problems raised in the above background technology. Utility Model Content

[0005] In view of the above problems, the utility model provides a quantitative feeding device for diluting powder dyes.

[0006] The utility model provides the following technical solution: a quantitative feeding device for diluting powder dyes, comprising a bottom plate, a dilution barrel installed on the top of the bottom plate, a barrel cover on the top of the dilution barrel, a stirring mechanism for convenient dye mixing at the bottom of the barrel cover, a feeding pipe on the top of the barrel cover, a material guide bin on the top of the feeding pipe, and a quantitative feeding mechanism on the top of the material guide bin;

[0007] The quantitative feeding mechanism includes a feeding cup, a support frame is provided on one side of the base plate, the top of the support frame is connected to a material barrel through four groups of support rods, the bottom of the material barrel is connected to a conveying pipe, one end of the conveying pipe is installed with a second motor, the second motor is connected to the top of the support frame through a mounting seat, the inner side of the conveying pipe is rotatably connected to a spiral conveying shaft and is connected to the output end of the second motor, a weighing device is installed on the top of the support frame, a tray is provided on the top of the weighing device, the feeding cup is placed on the top of the tray below one end of the conveying pipe, a pushing mechanism is provided on one side of the feeding cup for facilitating its pushing, a bottom cover is hinged at the bottom of the feeding cup, and a control panel for controlling the start and stop of the second motor and the pushing mechanism is installed on the top of the base plate.

[0008] In a further technical solution, the pushing mechanism includes an electric telescopic rod installed on the top of the tray, and the inner walls on both sides of the tray are provided with sliding grooves and slidably connected with a slide plate, one end of the slide plate is connected to one end of the electric telescopic rod, and the feeding cup passes through the interior of the slide plate.

[0009] In a further technical solution, the stirring mechanism includes a first motor installed on the top of the barrel cover, a groove is opened at the bottom of the barrel cover, a rack belt is provided on the inner wall of the groove, a rotating shaft connected to the output end of the first motor is rotatably connected to the inner side of the groove, a rotating plate is sleeved on the outer ring of the rotating shaft near the end, a rotating rod is rotatably connected to the rotating plate near one end, a circular gear meshing with the rack belt is provided at one end of the rotating rod, and a plurality of stirring plates are installed on the outer surface of the rotating rod.

[0010] In a further technical solution, a window is provided on the outer surface of the dilution barrel, a scale is provided on one side of the window, and an output pipe is installed on one side of the window.

[0011] In a further technical solution, four sets of universal wheels with brakes are installed at the bottom of the base plate, and two sets of handles are installed on one side of the support frame.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model starts the second motor, which can drive the spiral conveying shaft to rotate. The spiral conveying shaft can convey the dye inside the barrel to the inside of the feeding cup. When the weighing device measures that the weight of the dye inside the feeding cup reaches a set value, the signal can be transmitted to the control system. The control system can turn off the second motor and start the pushing mechanism. Under the action of the pushing mechanism, the feeding cup can be pushed out of the tray. When the feeding cup is moved out of the tray, the bottom cover can be opened after losing the resistance of the tray. After the bottom cover is opened, the dye can fall into the inside of the guide bin and be conveyed to the dilution barrel through the feeding pipe. Then, through the setting, the quantitative feeding of the dye is convenient and the color deviation is avoided.

[0014] 2. The utility model starts the first motor, the first motor can drive the rotating shaft to rotate, the rotating shaft can drive the rotating plate to rotate, the rotating plate can drive the rotating rod and the circular gear to rotate inside the dilution barrel, and then through the meshing action of the circular gear and the rack belt, the circular gear and the rotating rod itself can be driven to rotate, the rotating rod can drive multiple groups of stirring plates to rotate, so that the multiple groups of stirring plates can continuously reciprocate inside the dilution barrel to stir and mix the dye and water, and then through the setting, the dilution effect of the dye can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a side view of the utility model;

[0017] Figure 3 It is a side sectional view of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the feeding cup;

[0019] Figure 5 for Figure 2 A magnified view of part A in FIG.

[0020] Figure 6 for Figure 3 Enlarged view of part B in .

[0021] In the figure: 1, bottom plate, 2, dilution barrel, 3, barrel cover, 4, groove, 5, rack belt, 6, first motor, 7, rotating shaft, 8, rotating plate, 9, rotating rod, 10, circular gear, 11, stirring plate, 12, feeding pipe, 13, guiding bin, 14, output pipe, 15, window, 16, scale, 17, support frame, 18, handle, 19, support rod, 20, barrel, 21, conveying pipe, 22, second motor, 23, mounting base, 24, screw conveying shaft, 25, weighing device, 26, tray, 27, slide, 28, slide plate, 29, electric telescopic rod, 30, feeding cup, 31, bottom cover, 32, control panel, 33, universal wheel with brake. DETAILED DESCRIPTION

[0022] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

[0023] Example:

[0024] Reference Figure 1-Figure 6 A quantitative feeding device for diluting powder dyes comprises a bottom plate 1, a dilution barrel 2 is mounted on the top of the bottom plate 1, a barrel cover 3 is arranged on the top of the dilution barrel 2, a stirring mechanism for convenient dye mixing is arranged at the bottom of the barrel cover 3, a feeding pipe 12 is arranged on the top of the barrel cover 3, a material guide bin 13 is arranged on the top of the feeding pipe 12, and a quantitative feeding mechanism is arranged above the material guide bin 13;

[0025] The quantitative feeding mechanism includes a feeding cup 30, a support frame 17 is provided on one side of the base plate 1, the top of the support frame 17 is connected to a material barrel 20 through four groups of support rods 19, the bottom of the material barrel 20 is connected to a conveying pipe 21, one end of the conveying pipe 21 is installed with a second motor 22, the second motor 22 is connected to the top of the support frame 17 through a mounting seat 23, the inner side of the conveying pipe 21 is rotatably connected to a spiral conveying shaft 24, and is connected to the output end of the second motor 22, a weighing device 25 is installed on the top of the support frame 17, a tray 26 is provided on the top of the weighing device 25, a feeding cup 30 is placed on the top of the tray 26 below one end of the conveying pipe 21, a pushing mechanism for facilitating its pushing is provided on one side of the feeding cup 30, a bottom cover 31 is hinged at the bottom of the feeding cup 30, and a control panel 32 for controlling the start and stop of the second motor 22 and the pushing mechanism is installed on the top of the base plate 1.

[0026] Specifically, the bottom plate 1 is provided to provide a stable working platform for the dilution of the dye. The dilution barrel 2 and the stirring mechanism are provided to facilitate the sufficient dilution and mixing of the dye. By starting the second motor 22, the second motor 22 can drive the screw conveying shaft 24 to rotate. The screw conveying shaft 24 can convey the dye inside the barrel 20 to the inside of the feeding cup 30. When the weighing device 25 measures that the weight of the dye inside the feeding cup 30 reaches a set value, a signal can be transmitted to the control system. The control system can turn off the second motor 22 and start the pushing mechanism. Under the action of the pushing mechanism, the feeding cup 30 can be pushed out of the tray 26. When the feeding cup 30 moves out of the tray 26, the bottom cover 31 can be opened after losing the resistance of the tray 26. After the bottom cover 31 is opened, the dye can fall into the inside of the guide bin 13 and be conveyed to the dilution barrel 2 through the feeding pipe 12. Then, through the above structure, the quantitative feeding of the dye is facilitated, the color deviation is avoided, and at the same time, the operator can be replaced to dilute the dye, which greatly improves the working efficiency.

[0027] Among them, the pushing mechanism includes an electric telescopic rod 29 installed on the top of the tray 26, and the inner walls on both sides of the tray 26 are provided with sliding grooves 27 and are slidably connected with slide plates 28. One end of the slide plate 28 is connected to one end of the electric telescopic rod 29, and the feeding cup 30 passes through the interior of the slide plate 28. By starting the electric telescopic rod 29, the electric telescopic rod 29 can drive the slide plate 28 to slide outward along the sliding groove 27, and the slide plate 28 can drive the feeding cup 30 to slide outward and move to the top of the material guide bin 13, so that the dye inside the feeding cup 30 can fall into the material guide bin 13 conveniently.

[0028] Among them, the stirring mechanism includes a first motor 6 installed on the top of the barrel cover 3, a groove 4 is opened at the bottom of the barrel cover 3, a rack belt 5 is provided on the inner wall of the groove 4, a rotating shaft 7 connected to the output end of the first motor 6 is rotatably connected to the inner side of the groove 4, a rotating plate 8 is sleeved on the outer ring of the rotating shaft 7 near the end, and a rotating rod 9 is rotatably connected to the rotating plate 8 near one end, one end of the rotating rod 9 is provided with a circular gear 10 meshing with the rack belt 5, and a plurality of stirring plates 11 are installed on the outer surface of the rotating rod 9. By starting the first motor 6, the first motor 6 can drive the rotating shaft 7 to rotate, the rotating shaft 7 can drive the rotating plate 8 to rotate, the rotating plate 8 can drive the rotating rod 9 and the circular gear 10 to rotate inside the dilution barrel 2, and then through the meshing action of the circular gear 10 and the rack belt 5, the circular gear 10 and the rotating rod 9 can be driven to rotate, and the rotating rod 9 can drive the plurality of stirring plates 11 to rotate, so that the plurality of stirring plates 11 can continuously stir and mix the dye and water back and forth inside the dilution barrel 2, and then through the setting, the dilution effect of the dye can be effectively improved.

[0029] Among them, the outer surface of the dilution barrel 2 is provided with a window 15, a scale 16 is provided on one side of the window 15, and an output pipe 14 is installed on one side of the window 15. Through the provided window 15 and the scale 16, the injection amount of water inside the dilution barrel 2 and the dilution situation can be conveniently observed. Through the provided output pipe 14, the output of the dye after the dilution is completed can be conveniently carried out. Four sets of universal wheels with brakes 33 are installed at the bottom of the base plate 1, and two sets of handles 18 are installed on one side of the support frame 17. The provided universal wheels with brakes 33 and handles 18 can facilitate the movement of the device.

[0030] Working principle: First, by starting the second motor 22, the second motor 22 can drive the screw conveyor shaft 24 to rotate, and the screw conveyor shaft 24 can transport the dye inside the barrel 20 to the inside of the feeding cup 30. When the weighing device 25 measures that the weight of the dye inside the feeding cup 30 reaches the set value, the signal can be transmitted to the control system, and the control system can turn off the second motor 22 and start the electric telescopic rod 29. The electric telescopic rod 29 can drive the slide plate 28 to slide outward along the slide groove 27. The slide plate 28 can drive the feeding cup 30 to slide outward and move to the top of the guide bin 13. The feeding cup 30 can complete the bottom after losing the resistance of the tray 26. The lid 31 is opened. After the bottom cover 31 is opened, the dye can fall into the interior of the guide bin 13 and be transported to the dilution barrel 2 through the feed pipe 12. Then, by starting the first motor 6, the first motor 6 can drive the rotating shaft 7 to rotate, the rotating shaft 7 can drive the rotating plate 8 to rotate, the rotating plate 8 can drive the rotating rod 9 and the circular gear 10 to rotate inside the dilution barrel 2, and then through the meshing action of the circular gear 10 and the rack belt 5, the circular gear 10 and the rotating rod 9 can be driven to rotate themselves, and the rotating rod 9 can drive the multiple groups of stirring plates 11 to rotate, so that the multiple groups of stirring plates 11 can continuously reciprocate inside the dilution barrel 2 to stir and mix the dye and water, thereby completing the entire operation process.

[0031] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A quantitative feeding device for diluting powder dyes, comprising a bottom plate, characterized in that: A dilution barrel is installed on the top of the bottom plate, a barrel cover is provided on the top of the dilution barrel, a stirring mechanism for facilitating dye mixing is provided at the bottom of the barrel cover, a feeding pipe is provided on the top of the barrel cover, a material guide bin is provided on the top of the feeding pipe, and a quantitative feeding mechanism is provided above the material guide bin; The quantitative feeding mechanism includes a feeding cup, a support frame is provided on one side of the base plate, the top of the support frame is connected to a material barrel through four groups of support rods, the bottom of the material barrel is connected to a conveying pipe, one end of the conveying pipe is installed with a second motor, the second motor is connected to the top of the support frame through a mounting seat, the inner side of the conveying pipe is rotatably connected to a spiral conveying shaft and is connected to the output end of the second motor, a weighing device is installed on the top of the support frame, a tray is provided on the top of the weighing device, the feeding cup is placed on the top of the tray below one end of the conveying pipe, a pushing mechanism is provided on one side of the feeding cup for facilitating its pushing, a bottom cover is hinged at the bottom of the feeding cup, and a control panel for controlling the start and stop of the second motor and the pushing mechanism is installed on the top of the base plate.

2. A quantitative feeding device for diluting powder dye according to claim 1, characterized in that: The pushing mechanism includes an electric telescopic rod installed on the top of the tray. The inner walls on both sides of the tray are provided with sliding grooves and slidably connected with a slide plate. One end of the slide plate is connected to one end of the electric telescopic rod, and the feeding cup passes through the interior of the slide plate.

3. A quantitative feeding device for diluting powder dye according to claim 1, characterized in that: The stirring mechanism includes a first motor installed on the top of the barrel cover, a groove is opened at the bottom of the barrel cover, a rack belt is provided on the inner wall of the groove, a rotating shaft connected to the output end of the first motor is rotatably connected to the inner side of the groove, a rotating plate is sleeved on the outer ring of the rotating shaft near the end, a rotating rod is rotatably connected to the rotating plate near one end, a circular gear meshing with the rack belt is provided at one end of the rotating rod, and a plurality of stirring plates are installed on the outer surface of the rotating rod.

4. A quantitative feeding device for diluting powder dye according to claim 3, characterized in that: A viewing window is provided on the outer surface of the dilution barrel, a scale is provided on one side of the viewing window, and an output pipe is installed on one side of the viewing window.

5. A quantitative feeding device for diluting powder dye according to claim 1, characterized in that: Four groups of universal wheels with brakes are installed at the bottom of the base plate, and two groups of handles are installed on one side of the support frame.