Premixing device

By using acid-resistant ceramic tiles and slope design in the premix tank, combined with the dome valve and rubber lining, the problem of easy clogging of the discharge port of the premix tank is solved, and the smooth discharge of materials and the improvement of production safety is achieved.

CN222872157UActive Publication Date: 2025-05-16LOMON BILLIONS GRP CO LTD
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Patent Information

Application Number
CN202421438392.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-16
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the acid-removing process, existing premix tanks are prone to blockage of the discharge port due to high solid content of the material and local reaction, which affects production and even causes accidents.

Method used

A premix device is designed, including a groove body, a rotary shaft, a frame and a drive motor. The inner side wall of the groove body is laid with acid-resistant ceramic tiles, a ramp is set at the bottom, and a dome valve and a rubber lining are used to prevent clogging.

Benefits of technology

Through the acid-resistant material lining and slope design, the material scarring and clogging are avoided, the smooth discharge of premixed materials is ensured, and production safety and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222872157U_ABST
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Abstract

The utility model belongs to the technical field of chemical production, and particularly relates to a premixing device which comprises a tank body, a rotating shaft, a rack and a driving motor, a discharge port is formed in the bottom of the tank body, a dome valve is arranged at the discharge port, first acid-resistant ceramic tiles are laid on the inner side wall of the tank body, a slope made of acid-resistant concrete is arranged on the bottom wall of the tank body, and a plurality of second acid-resistant ceramic tiles are laid on the bottom wall of the tank body. Second acid-resistant ceramic tiles are laid on the slope, a tank cover is arranged at the top of the tank body, a feeding port, an acid inlet and an exhaust port are formed in the tank cover, a rotating shaft is vertically arranged in the tank body, a stirrer is arranged at the bottom of the rotating shaft, the top end of the rotating shaft penetrates out of the tank cover, and a driving motor is fixed to the upper portion of the tank cover through a rack. An output shaft of the driving motor is in transmission connection with the top of the rotating shaft. The interior of the tank body is lined with rubber and then paved with bricks, so that the inner wall is smooth and not prone to scabbing; the bottom of the tank body is changed into a slope, and an upper overhead valve is changed into a dome valve, so that the problem that falling materials are easy to block a discharge port and a valve is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical production, and specifically relates to a premixing device. Background Art

[0002] The acid hydrolysis process adopts a production process of premixing before reaction. Premixing is carried out by mixing concentrated sulfuric acid and titanium ore. The premixed materials have high specific gravity and high solid content. It is easy to have local reactions, which will cause the discharge port of the premixing tank to be blocked and the materials cannot be discharged. This will affect production at the least and cause production accidents at the worst.

[0003] The existing premixing tank adopts a structure with a cylindrical upper part and a conical lower part. The discharge port uses an upper top valve, and intermittent operation causes the discharge port to be easily blocked. At the same time, the wall of the premixing tank is made of carbon steel, which is prone to produce scabbing material. The falling scabbing material can easily block the discharge port of the premixing tank.

[0004] Therefore, a premix device is needed to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned defects in the prior art, the utility model provides a premixing device, including a trough body, a rotating shaft, a frame and a driving motor. A discharge port is arranged at the bottom of the trough body, and a dome valve is arranged at the discharge port. The inner wall of the trough body is paved with a first acid-resistant ceramic tile, and the bottom wall of the trough body is provided with a slope composed of acid-resistant concrete, and the slope is paved with a second acid-resistant ceramic tile, and the top surface of the lower end of the second acid-resistant ceramic tile is flush with the bottom of the pipe of the discharge port so as to discharge the material; a trough cover is arranged on the top of the trough body, and a feed port, an acid inlet and an exhaust port are arranged on the trough cover, the rotating shaft is vertically arranged inside the trough body, an agitator is arranged at the bottom of the rotating shaft, and the top end of the rotating shaft passes through the trough cover, the driving motor is fixed above the trough cover through the frame, and the output shaft of the driving motor is connected to the top end of the rotating shaft through a reducer.

[0006] Optionally, a 4-6 mm thick rubber is coated between the first acid-resistant ceramic tile and the inner side wall of the trough body and between the second acid-resistant ceramic tile and the slope of the bottom of the trough body.

[0007] Optionally, the thickness of the first acid-resistant tile is 113 mm, and the thickness of the second acid-resistant tile is 65 mm.

[0008] Optionally, a filter is provided at the exhaust port of the tank cover.

[0009] Specifically, the filter is used to filter the exhausted gas.

[0010] Optionally, a bottom plate is provided below the trough body, and the bottom plate is made of I-beam.

[0011] Optionally, an inspection port and an inspection door are also provided on the shell of the tank body.

[0012] Specifically, the inspection opening and the inspection door facilitate the staff to inspect and repair the equipment inside the tank.

[0013] The utility model also includes other components that enable a premix device to be used normally, which are all conventional technical means in the art. In addition, the devices or components not limited in the utility model all adopt conventional technical means in the art, such as a drive motor and a dome valve.

[0014] The working principle of the utility model is to put titanium ore into the tank body through the feed port, input concentrated sulfuric acid into the tank body through the acid inlet, start the driving motor, drive the rotating shaft to rotate, and then drive the agitator to pre-mix the concentrated sulfuric acid and the titanium ore. After the mixing is completed, open the dome valve and discharge the material from the discharge port.

[0015] The beneficial effects of the utility model are:

[0016] 1. The inside of the tank is first lined with rubber and then acid-resistant tiles are laid to make the inner wall of the tank smooth and not easy to scar.

[0017] 2. The bottom structure of the tank is changed to a slope, and the top valve is changed to a dome valve, which solves the problem that the falling materials easily block the discharge port and valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] In the figure: 1. tank body, 2. rotating shaft, 3. frame, 4. driving motor, 5. discharge port, 6. dome valve, 7. first acid-resistant tile, 8. ramp, 9. second acid-resistant tile, 10. tank cover, 11. feed port, 12. acid inlet, 13. exhaust port, 14. filter, 15. agitator, 16. bottom plate, 17. inspection port. DETAILED DESCRIPTION

[0021] The present invention is described in detail below in conjunction with the drawings and specific embodiments in the embodiments of the present invention. The description here is only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention.

[0022] Example

[0023] like Figure 1As shown, the embodiment of the utility model provides a premixing device, including a tank body 1, a rotating shaft 2, a frame 3 and a driving motor 4, a discharge port 5 is arranged at the bottom of the tank body 1, and a dome valve 6 is arranged at the discharge port 5, a first acid-resistant tile 7 is laid on the inner wall of the tank body 1, a slope 8 composed of acid-resistant concrete is arranged on the bottom wall of the tank body 1, a second acid-resistant tile 9 is laid on the slope 8, and the top surface of the lower end of the second acid-resistant tile 9 is flush with the bottom of the discharge port 5 to discharge the material; between the first acid-resistant tile 7 and the inner wall of the tank body 1 and the second acid-resistant tile 9, a first acid-resistant tile 7 is laid on the inner wall of the tank body 1, and a second acid-resistant tile 9 is laid on the slope 8. A 4 mm thick rubber is coated between the acid-resistant tiles 9 and the slope 8 at the bottom of the tank body 1; a tank cover 10 is arranged on the top of the tank body 1, and a feed port 11, an acid inlet 12 and an exhaust port 13 are arranged on the tank cover 10, and a filter 14 is arranged at the exhaust port 13 for filtering the exhausted gas; the rotating shaft 2 is vertically arranged inside the tank body 1, an agitator 15 is arranged at the bottom of the rotating shaft 2, and the top end of the rotating shaft 2 passes through the tank cover 10, and the driving motor 4 is fixed on the top of the tank cover 10 through the frame 3, and the output shaft of the driving motor 4 is connected to the top end of the rotating shaft 2 through a reducer.

[0024] In addition, the thickness of the first acid-resistant tile 7 is 113 mm, and the thickness of the second acid-resistant tile 9 is 65 mm. A bottom plate 16 is provided below the tank body 1, and the bottom plate 16 is made of I-beam. An inspection port 17 and an inspection door are also provided on the shell of the tank body 1, and the inspection port 17 and the inspection door facilitate the staff to inspect and repair the equipment inside the tank body 1.

[0025] The working principle of the utility model is to put titanium ore into the tank body 1 through the feed port 11, input concentrated sulfuric acid into the tank body 1 through the acid inlet 12, start the drive motor 4, drive the rotating shaft 2 to rotate, and then drive the agitator 15 to pre-mix the concentrated sulfuric acid and the titanium ore. After the mixing is completed, open the dome valve 6 and discharge the material from the discharge port 5.

[0026] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A premixing device, comprising a tank, a rotating shaft, a frame and a driving motor, characterized in that: A discharge port is arranged at the bottom of the trough body, and a dome valve is arranged at the discharge port. A first acid-resistant tile is laid on the inner side wall of the trough body, and a slope composed of acid-resistant concrete is arranged on the bottom wall of the trough body. A second acid-resistant tile is laid on the slope, and the top surface of the lower end of the second acid-resistant tile is flush with the bottom of the pipe of the discharge port. A trough cover is arranged on the top of the trough body, and a feed port, an acid inlet and an exhaust port are arranged on the trough cover. A rotating shaft is vertically arranged inside the trough body, an agitator is arranged at the bottom of the rotating shaft, and the top end of the rotating shaft passes through the trough cover. A driving motor is fixed on the top of the trough cover through a frame, and an output shaft of the driving motor is transmission-connected to the top end of the rotating shaft through a reducer.

2. The premix device according to claim 1, characterized in that: The first acid-resistant ceramic tile and the inner side wall of the trough body and the second acid-resistant ceramic tile and the slope of the bottom of the trough body are coated with 4-6 mm thick rubber.

3. The premix device according to claim 2, characterized in that: The thickness of the first acid-resistant tile is 113 mm, and the thickness of the second acid-resistant tile is 65 mm.

4. The premix device according to claim 3, characterized in that: A filter is arranged at the exhaust port of the tank cover.

5. The premix device according to claim 4, characterized in that: A bottom plate is arranged below the trough body, and the bottom plate is made of I-beam.

6. The premix device according to claim 5, characterized in that: The shell of the tank body is also provided with an inspection port and an inspection door.