Biomass fuel sorting device

By designing a biomass fuel sorting device, using the combination of screen, vibration motor, knocker and fan, the separation problem of grain and impurities in straw is solved, and the quality of straw fuel and the operation efficiency of power plants is improved.

CN222872731UActive Publication Date: 2025-05-16SUIXIPU GENERATING MATERIAL POWER GENERATION CO LTD
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Patent Information

Application Number
CN202421387926.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-05-16
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing straw often carries grain and impurities during the harvesting process, resulting in grain waste and the decline in the quality of straw fuel, which in turn affects the operation efficiency of straw power plants.

Method used

A biomass fuel sorting device is designed to screen and sort straw using screening and vibrating motors, and combined with the use of strikers and fans to achieve efficient separation of grain and straw.

Benefits of technology

Through the use of this device, the remaining grain in the straw can be efficiently dehulled and separated, improving the quality of straw as fuel, and improving the operation efficiency of straw power plants.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of agricultural equipment, and particularly relates to a biomass fuel sorting device which comprises supporting legs, springs are arranged at the top ends of the supporting legs, a machine frame is installed on the springs, a main supporting frame is arranged on the machine frame, a screen is laid on the main supporting frame, a collecting groove is formed in the bottom end of the machine frame, and the collecting groove is communicated with the collecting groove. The bottom end of the collecting tank is provided with a discharging port, a vibrating motor and a controller are installed on the machine frame, an air outlet and a fan are oppositely arranged on the two sides of the machine frame, a plurality of beating devices are rotatably installed above the screen and are in transmission connection with a main motor through a chain transmission mechanism, and the main motor is installed on the machine frame. In the process that straw is vibrated and separated on the screen, the beating device repeatedly beats the straw, residual grain is hulled and separated, then efficient straw separation is achieved, and meanwhile when the draught fan works, the straw which is small in size and penetrates through screen meshes of the screen can be effectively separated in a winnowing mode.
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Description

Technical Field

[0001] The utility model belongs to the technical field of agricultural equipment, and in particular relates to a biomass fuel sorting device. Background Art

[0002] Biomass fuel refers to fuel made from agricultural and forestry waste (such as straw, sawdust, bagasse, rice bran, etc.) or other organic matter (such as animal feces, organic garbage, etc.) through a specific process. It is different from traditional fossil fuels (such as coal, oil, natural gas, etc.) and has the advantages of being renewable, low-pollution, and sustainable.

[0003] In current agricultural production, with the continuous improvement of agricultural mechanization level, the operation efficiency of crop harvest season has been significantly improved. However, while mechanized operation brings high efficiency, it also brings a problem: the harvested straw often carries a part of grain and impurities, which not only causes food waste, but also affects the quality of straw as fuel, and further affects the operation efficiency of straw power plant. Based on this, a biomass fuel sorting device is proposed to sort out the residual grain and straw in the straw, which can improve the quality of straw as fuel and improve the operation level of straw power plant. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide a biomass fuel sorting device to solve the problem that the existing straw often carries a part of food and impurities, which not only causes food waste, but also affects the quality of the straw as fuel, and further affects the operating efficiency of the straw power plant.

[0005] To achieve the above purpose, the utility model adopts the following technical solution: a biomass fuel sorting device, comprising a leg, a spring is provided at the top of the leg, a frame is installed on the spring, a main support frame is provided on the frame, a screen is laid on the main support frame, a collecting trough is formed at the bottom end of the frame, a discharge port is provided at the bottom end of the collecting trough, a vibration motor and a controller are installed on the frame, exhaust ports and fans are relatively provided on both sides of the frame, a plurality of beaters are rotatably installed above the screen, the beaters are connected to the main motor through a chain transmission mechanism, and the main motor is installed on the frame.

[0006] The beneficial effects of the utility model are as follows: during the process of vibrating and screening the straw on the screen, the beater repeatedly beats the straw to husk and separate the residual grain, thereby achieving efficient straw sorting. At the same time, when the fan is working, the small-volume straw that passes through the screen holes can be effectively separated by air selection.

[0007] In order to effectively separate the straw and grain that pass through the mesh of the screen;

[0008] As a further improvement of the above technical solution: the number of the fans is multiple and they are arranged at equal intervals along the extension direction of the rack.

[0009] The beneficial effect of this improvement is that multiple fans work simultaneously, and the straw and grain falling in any area of ​​the screen are efficiently separated by wind selection.

[0010] In order to use the chain transmission mechanism to make the main motor stably drive multiple beaters to rotate simultaneously;

[0011] As a further improvement of the above technical solution: the beater includes a main shaft and a striking hammer, the main shaft is rotatably mounted on the frame, and the sprocket in the chain transmission mechanism is mounted on one end of the main shaft.

[0012] The beneficial effect of this improvement is that the use of the chain transmission mechanism enables the main motor to effectively drive multiple beaters to rotate stably at the same time, thereby efficiently beating the materials conveyed on the screen, thereby achieving efficient shelling and screening.

[0013] In order to effectively dehull the remaining grain in the straw by using the beater;

[0014] As a further improvement of the above technical solution: there are multiple percussion hammers, which are arranged at equal intervals along the axis direction of the main shaft, one end of the percussion hammer is connected to the main shaft and the other end is in a spherical structure.

[0015] The beneficial effect of this improvement is that the percussion hammer swings rapidly under the drive of the main shaft, and the spherical structure formed at the head end strikes the straw, thereby achieving effective shelling of the remaining grain in the straw.

[0016] In order to ensure the stability of the screen structure during the beating process of the beater;

[0017] As a further improvement of the above technical solution: the main support frame is a square frame structure, and the screen is laid flat on the main support frame.

[0018] The beneficial effect of this improvement is that the main support frame can provide stable support for the screen, ensuring the stability of the screen in use.

[0019] In order to achieve effective transportation of materials on the screen;

[0020] As a further improvement of the above technical solution: the frame is in a U-shaped groove structure, and the frame is in a structure with one end higher than the other end in the opening direction between the two flanges.

[0021] The beneficial effect of this improvement is that during the vibration of the frame, the straw moves from the higher side of the screen to the lower side, thereby achieving automatic transportation and unloading.

[0022] In order to achieve convenient use of the device;

[0023] As a further improvement of the above technical solution: the controller includes a control switch and a relay, and the controller is electrically connected to the vibration motor, the fan and the main motor.

[0024] The beneficial effect of this improvement is that the operator can conveniently control the operation of the device through the controller.

[0025] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0027] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0028] Figure 3 It is a side view of the utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the utility model without the screen;

[0030] Figure 5 It is a structural schematic diagram of the beater in the utility model;

[0031] In the figure: 1. support leg; 2. spring; 3. frame; 4. screen; 5. collecting trough; 6. discharge port; 7. vibration motor; 8. exhaust port; 9. fan; 10. beater; 101. main shaft; 102. knocking hammer; 11. chain transmission mechanism; 12. main motor; 13. controller; 14. main support frame. DETAILED DESCRIPTION

[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0033] Embodiment 1:

[0034] like Figure 1—5 shows: a biomass fuel sorting device, comprising a leg 1, a spring 2 is arranged at the top of the leg 1, a frame 3 is installed on the spring 2, a main support frame 14 is arranged on the frame 3, a screen 4 is laid on the main support frame 14, a collecting trough 5 is formed at the bottom end of the frame 3, a feed port 6 is arranged at the bottom end of the collecting trough 5, a vibration motor 7 and a controller 13 are installed on the frame 3, exhaust ports 8 and fans 9 are arranged on both sides of the frame 3, a plurality of beaters 10 are rotatably installed above the screen 4, the beaters 10 are connected to the main motor 12 through a chain transmission mechanism 11, and the main The motor 12 is mounted on the frame 3. During the process of the straw vibrating and screening on the screen 4, the beater 10 repeatedly beats the straw to separate the residual grain from the shell, thereby realizing efficient sorting of the straw. At the same time, when the fan 9 is working, the straw with a small volume that passes through the sieve holes of the screen 4 can be effectively separated by air selection. The number of the fans 9 is multiple, and they are equidistantly arranged along the extension direction of the frame 3. The multiple fans 9 work at the same time, and the straw and grain falling from any area of ​​the screen 4 are efficiently separated by air selection. The beater 10 includes a main shaft 101 and a hammer 102. The main shaft 101 is rotatably mounted on the frame 3. The sprocket in the chain transmission mechanism 11 is installed at one end of the main shaft 101. The use of the chain transmission mechanism 11 enables the main motor 12 to effectively drive multiple beaters 10 to rotate stably at the same time, thereby efficiently beating the material conveyed on the screen 4, and realizing efficient shelling and screening. The number of the percussion hammers 102 is multiple, and they are equidistantly arranged along the axis direction of the main shaft 101. One end of the percussion hammer 102 is connected to the main shaft 101 and the other end is a spherical structure. The percussion hammer 102 is quickly swung under the drive of the main shaft 101, and the spherical structure formed at the head end is used to beat the straw, thereby realizing effective shelling of the remaining food in the straw. The main support frame 14 is a square frame structure, the screen 4 is laid flat on the main support frame 14, the main support frame 14 can provide stable support for the screen 4, ensure the stability of the use of the screen 4, the frame 3 is a U-shaped groove structure, and the frame 3 is a structure with one end high and the other end low in the opening direction between the two flanges. During the vibration of the frame 3, the straw moves from the higher side of the screen 4 to the lower side, realizing automatic transportation and unloading. The controller 13 includes a control switch and a relay. The controller 13 is electrically connected to the vibration motor 7, the fan 9 and the main motor 12. The operator can conveniently control the operation of the device through the controller 13.

[0035] The working principle of the present technical solution is as follows: the vibration motor 7, the fan 9 and the main motor 12 are started. When the vibration motor 7 is working, the frame 3 is driven to vibrate at a high speed as a whole under the buffer support of the spring 2. Since one end of the frame 3 is lower, the straw fallen on the screen 4 will move to the lower end of the frame 3 and be discharged; in the process of the straw moving, the main motor 12 drives the multiple beaters 10 to rotate through the chain transmission mechanism 11, and the hammer 102 rotates and beats the straw on the screen 4 driven by the main shaft 101, so that part of the unhulled wheat is separated from the straw. After being beaten or vibrated, the wheat falls into the collecting trough 5 through the sieve holes of the screen 4 and is discharged through the discharge port 6; after some straw debris whose volume is smaller than the sieve holes of the screen 4 falls into the collecting trough 5, the flowing air transported by the fan 9 blows the light-weight and low-density straw out to one side of the device through the exhaust port 8, thereby realizing efficient separation.

[0036] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0037] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A biomass fuel sorting device, characterized in that: The invention comprises a support leg (1), wherein a spring (2) is arranged at the top of the support leg (1), a frame (3) is mounted on the spring (2), a main support frame (14) is arranged on the frame (3), a screen (4) is laid on the main support frame (14), a collecting trough (5) is formed at the bottom end of the frame (3), a discharge port (6) is arranged at the bottom end of the collecting trough (5), a vibration motor (7) and a controller (13) are mounted on the frame (3), exhaust ports (8) and a fan (9) are arranged on both sides of the frame (3), and a plurality of beaters (10) are rotatably mounted above the screen (4), the beaters (10) are connected to a main motor (12) through a chain transmission mechanism (11), and the main motor (12) is mounted on the frame (3).

2. A biomass fuel sorting device according to claim 1, characterized in that: The number of the fans (9) is plural and they are arranged at equal intervals along the extension direction of the frame (3).

3. A biomass fuel sorting device according to claim 1, characterized in that: The beater (10) comprises a main shaft (101) and a striking hammer (102); the main shaft (101) is rotatably mounted on a frame (3); and a sprocket in the chain transmission mechanism (11) is mounted on one end of the main shaft (101).

4. A biomass fuel sorting device according to claim 3, characterized in that: The number of the striking hammers (102) is plural and they are arranged at equal intervals along the axis direction of the main shaft (101); one end of the striking hammer (102) is connected to the main shaft (101) and the other end is in a spherical structure.

5. The biomass fuel sorting device according to claim 1, characterized in that: The main support frame (14) is a square frame structure, and the screen (4) is laid flat on the main support frame (14).

6. The biomass fuel sorting device according to claim 1, characterized in that: The frame (3) is in a U-shaped groove structure, and the frame (3) is in a structure with one end higher than the other end in the opening direction between the two flanges.

7. The biomass fuel sorting device according to claim 1, characterized in that: The controller (13) comprises a control switch and a relay, and the controller (13) is electrically connected to the vibration motor (7), the fan (9) and the main motor (12).