Cleaning device for bevel gear surface treatment

By designing a helical gear cleaning device including a cleaning chamber, a position limiting assembly and a cleaning box, the problems of waste and inefficiency of cleaning liquid in the prior art are solved, and efficient cleaning of the helical gear surface and secondary recycling of cleaning liquid are realized.

CN222872844UActive Publication Date: 2025-05-16江苏迪迈机械有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421732357.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-16
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing helical gear surface cleaning device is prone to splashing during the cleaning process, and the cleaning liquid cannot be reused, resulting in waste and inefficient cleaning.

Method used

A cleaning device including a cleaning chamber, a position limiting assembly and a cleaning chamber is designed. A helical gear transmission device is embedded at the bottom of the cleaning chamber, and liquid discharge tanks are provided on both sides to recover cleaning liquid. The cleaning box is equipped with a liquid supply pipe, a liquid recovery pipe, a recycling pump and a liquid spray nozzle, which can automatically transmit and spray cleaning liquid vertically. The multiple arrangements of the liquid spray nozzles and strong impact force ensure the cleaning effect.

Benefits of technology

The surface of the helical gear is efficiently cleaned, and the cleaning liquid can be recycled and utilized, reducing waste. The design of the liquid spray nozzle ensures the cleaning effect, and the surface of the helical gear is dried through the hot hair dryer device to avoid corrosion.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222872844U_ABST
    Figure CN222872844U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of helical gear processing, in particular to a cleaning device for helical gear surface treatment, which comprises a cleaning compartment, a position limiting component and a cleaning box, a helical gear transmission device is embedded in the bottom wall of the cleaning compartment, and drainage grooves are arranged on two sides of the bottom wall of the cleaning compartment in a penetrating manner and are arranged in a penetrating manner. Side sliding rails are arranged on the two sides of the outer wall of the cleaning box, position limiting assemblies are arranged on the outer sides of the side sliding rails and the top of the cleaning box, a cleaning box is embedded in one set of position limiting assemblies, and a hot air blower device is embedded in the other set of position limiting assemblies; the bevel gear cleaning device solves the problems that in the prior art, when an existing device cleans the surface of a bevel gear and cleaning liquid is used for cleaning, the splashing situation is likely to happen, the cleaning liquid cannot be repeatedly used, the cleaning liquid is likely to be wasted, the cleaning efficiency is low, and part of the cleaning liquid can be left on the surface of the gear.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of helical gear processing, in particular to a cleaning device for helical gear surface processing. Background Art

[0002] Helical gears are a common part widely used in mechanical transmission. They are widely used in situations that require precise transmission and large transmission ratios, such as machine tools, engineering machinery, automobile transmission, pharmaceutical equipment, textile machinery, packaging machinery, elevator systems, and port lifting equipment. Their high efficiency and stability make the operation of mechanical equipment more reliable and accurate. After the helical gears are produced, they need to be processed to clean the residues and stains on the surface of the helical gears.

[0003] When the existing device cleans the surface of the bevel gear, splashing is likely to occur when the cleaning liquid is used for cleaning, and the cleaning liquid cannot be reused, which easily causes waste of the cleaning liquid. In addition, the cleaning efficiency is low, and some cleaning liquid will remain on the gear surface.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a cleaning device for surface treatment of helical gears is proposed, in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose of the utility model is to provide a cleaning device for surface treatment of helical gears to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for surface treatment of helical gears, comprising a cleaning box, a position limiting assembly and a cleaning box, a helical gear transmission device is embedded in the bottom wall of the cleaning box, and drainage grooves are penetrated on both sides of the bottom wall of the cleaning box, and the drainage grooves are arranged in a through-shaped manner, side slide rails are opened on both sides of the outer wall of the cleaning box, and position limiting assemblies are arranged on the outer side of the side slide rails and the top of the cleaning box, a cleaning box is embedded in the interior of one group of the position limiting assemblies, and a hot blower device is embedded in the interior of another group of the limiting assemblies, and a recovery liquid tank is embedded in the bottom of the cleaning box;

[0007] The cleaning box includes a liquid supply pipe, a recovery liquid pipe, a recovery pump and a liquid spray nozzle. One side of the top of the cleaning box is connected with a liquid supply pipe, and a recovery liquid pipe is arranged at the connection between the other side of the top of the cleaning box and the recovery liquid tank. The connecting end of the recovery liquid pipe is provided with a recovery pump, and the bottom of the cleaning box is arranged with liquid spray nozzles.

[0008] Furthermore, the position limiting assembly includes a frame plate, a limiting plate and a limiting rod. The limiting plates are vertically installed on both sides of the frame plate, and the limiting rod is threadedly installed on the bottom of the limiting plate.

[0009] Furthermore, the frame plate is interlocked with the cleaning box via a limiting plate, and the limiting plate is interlocked with the side slide rail via a limiting rod.

[0010] Furthermore, the horizontal position of the frame plate along the top wall of the cleaning chamber can be adjusted.

[0011] Furthermore, the cleaning box is connected to the recovery liquid tank through the recovery liquid pipe.

[0012] Furthermore, the liquid spray nozzles are arranged along the bottom center axis of the cleaning box, and six groups of liquid spray nozzles are horizontally arranged.

[0013] Furthermore, the cleaning box and the hot air blower device are both distributed in parallel with the helical gear transmission device.

[0014] The utility model provides a cleaning device for helical gear surface treatment, which has the following beneficial effects:

[0015] 1. In the utility model, the bevel gear supports automatic transmission, drives the bevel gear to move to the cleaning position, and cleans the bevel gear vertically by flushing the top vertical cleaning liquid, and the cleaning liquid will be recovered along the bottom gap, which can support secondary recycling of the cleaning liquid;

[0016] Multiple groups of spray nozzles are arranged in an arranged manner, and the strong impact strength of the spray nozzles can ensure a better cleaning effect and clean away residues and stains.

[0017] 2. In the utility model, the frame plate is installed in a mosaic manner, so that the frame plate can be easily adjusted on the outer wall of the cleaning box. The two sets of frame plates can be used to install the cleaning box and the hot air blower, so as to facilitate the adjustment of the cleaning processing position. After cleaning the residue and stains, hot air can be used to blow dry the surface of the bevel gear to ensure the dryness of the surface and avoid corrosion. The control logic is simple and the equipment has high reliability and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The disclosure of the present invention will become easier to understand with reference to the accompanying drawings. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. In the drawings:

[0019] Figure 1 It is a front perspective structural schematic diagram of a cleaning device for helical gear surface treatment according to the utility model;

[0020] Figure 2It is a rear perspective structural schematic diagram of a cleaning device for helical gear surface treatment according to the utility model;

[0021] Figure 3 The utility model is a schematic diagram of the structure of a cleaning device for surface treatment of helical gears in a front upward view.

[0022] In the figure: 1. Cleaning box; 2. Recovery liquid tank; 3. Position limit assembly; 301. Shelf; 302. Limit plate; 303. Limit rod; 4. Cleaning box; 401. Liquid supply pipe; 402. Recovery liquid pipe; 403. Recovery pump; 404. Liquid spray nozzle; 5. Hot air blower device; 6. Side slide rail; 7. Drain trough; 8. Bevel gear transmission device; 9. Drain outlet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 The utility model provides a technical solution: a cleaning device for surface treatment of helical gears, comprising a cleaning box 1, a position limiting assembly 3 and a cleaning box 4, a helical gear transmission device 8 is embedded in the bottom wall of the cleaning box 1, and drainage grooves 7 are penetrated on both sides of the bottom wall of the cleaning box 1, and the drainage grooves 7 are arranged in a through-shaped manner, side slide rails 6 are opened on both sides of the outer wall of the cleaning box 1, and position limiting assemblies 3 are arranged on the outer side of the side slide rails 6 and the top of the cleaning box 1, a group of position limiting assemblies 3 are embedded in the cleaning box 4, and another group of limiting assemblies 3 are embedded in the inside of the hot blower device 5, and a recovery liquid tank 2 is embedded in the bottom of the cleaning box 1;

[0025] The cleaning box 4 includes a liquid supply pipe 401, a recovery liquid pipe 402, a recovery pump 403 and a liquid spray nozzle 404. The top side of the cleaning box 4 is connected with the liquid supply pipe 401, and the other side of the top of the cleaning box 4 is connected with the recovery liquid tank 2. The connection end of the recovery liquid pipe 402 is provided with a recovery pump 403, and the bottom of the cleaning box 4 is arranged with a liquid spray nozzle 404; the position limit assembly 3 includes a frame plate 301, a limit plate 302 and a limit rod 303. The limit plates 302 are vertically installed on both sides of the frame plate 301. The limit plates 303 The bottom thread of 02 is installed with a limit rod 303; the frame plate 301 is interlocked with the cleaning box 1 through the limit plate 302, and the limit plate 302 is interlocked with the side slide rail 6 through the limit rod 303; the frame plate 301 can be adjusted in horizontal position along the top wall of the cleaning box 1; the cleaning box 4 is connected to the recovery liquid tank 2 through the recovery liquid pipe 402; the spray nozzles 404 are arranged along the bottom central axis of the cleaning box 4, and six groups of spray nozzles 404 are horizontally arranged; the cleaning box 4 and the hot blower device 5 are both distributed in parallel with the bevel gear transmission device 8;

[0026] The bevel gear supports automatic transmission, driving the bevel gear to move to the cleaning position, and the bevel gear is cleaned vertically by flushing the top with vertical cleaning liquid, and the cleaning liquid will be recovered along the bottom gap, which can support secondary recycling of the cleaning liquid;

[0027] Multiple groups of liquid spray nozzles 404 are arranged in an array. The liquid spray nozzles 404 have a strong impact strength, which can ensure a better cleaning effect and clean away residues and stains.

[0028] The liquid supply pipe 401 and the liquid recovery pipe 402 are configured with telescopic metal hoses, which are convenient for adjusting the cleaning position and can also extend the service life;

[0029] The frame plate 301 is installed in a fitting manner, so that the frame plate 301 can be easily adjusted on the outer wall of the cleaning chamber 1; the limit plates 302 on both sides of the frame plate 301 are in contact with the outer wall of the cleaning chamber 1, and the limit rods 303 are engaged with the inner side of the side slide rails 6 through the cooperation of the limit rods 303 and the side slide rails 6, so as to facilitate the horizontal position adjustment;

[0030] The two sets of shelves 301 arranged on the top of the cleaning box 1 can place the cleaning box 4 and the hot air blower device 5 to facilitate the adjustment of the cleaning processing position. After cleaning the residue and stains, hot air can be used to blow dry the surface of the bevel gear to ensure the dryness of the surface and avoid corrosion. The control logic is simple and the equipment has high reliability and stability.

[0031] Working principle: For this type of cleaning device for surface treatment of helical gears, the helical gear to be treated is first placed on the helical gear transmission device 8 that can drive the helical gear transmission, and then moved horizontally through the helical gear transmission device 8. When the helical gear moves to the bottom of the cleaning box 4 in a group of racks 301, the cleaning liquid is then transmitted to the cleaning box 4 through the liquid supply pipe 401, and the cleaning liquid is sprayed vertically downward through the liquid spray nozzles 404 arranged at the bottom to rinse and clean the surface of the helical gear. The residual cleaning liquid will fall into the inside of the recovery liquid tank 2 along the drainage trough 7. The cleaned helical gear will be driven to the bottom of another group of racks 301, and the hot blower device 5 embedded in the rack 301 will be used to generate hot air blowing downward, which will dry the cleaned helical gear to ensure the cleaning effect of the helical gear. After the cleaning liquid is recovered, the cleaning liquid in the recovery liquid tank 2 will be driven by the recovery pump 403, and the recovered cleaning liquid will be recycled through the recovery liquid pipe 402 for secondary recovery.

[0032] The above description is only a specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be thought of by any technician familiar with the field within the technical scope disclosed by the utility model without creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A cleaning device for surface treatment of helical gears, comprising a cleaning chamber (1), a position limiting assembly (3) and a cleaning box (4), characterized in that: The bottom wall of the cleaning box (1) is embedded with a bevel gear transmission device (8), and drainage grooves (7) are provided on both sides of the bottom wall of the cleaning box (1), and the drainage grooves (7) are arranged in a through-going shape. Side slide rails (6) are opened on both sides of the outer wall of the cleaning box (1), and position limiting components (3) are arranged on the outer side of the side slide rails (6) and the top of the cleaning box (1). A cleaning box (4) is embedded in one group of the position limiting components (3), and a hot blower device (5) is embedded in another group of the position limiting components (3). A recovery liquid tank (2) is embedded in the bottom of the cleaning box (1); The cleaning box (4) comprises a liquid supply pipe (401), a liquid recovery pipe (402), a recovery pump (403) and a liquid spray nozzle (404); one side of the top of the cleaning box (4) is connected to the liquid supply pipe (401), and the other side of the top of the cleaning box (4) and the connection between the recovery tank (2) are provided with a recovery pipe (402); the connection end of the recovery pipe (402) is provided with a recovery pump (403), and the bottom of the cleaning box (4) is provided with liquid spray nozzles (404).

2. A cleaning device for helical gear surface treatment according to claim 1, characterized in that: The position limiting assembly (3) comprises a frame plate (301), a limiting plate (302) and a limiting rod (303); the limiting plates (302) are vertically mounted on both sides of the frame plate (301); and the limiting rod (303) is threadedly mounted on the bottom of the limiting plate (302).

3. A cleaning device for helical gear surface treatment according to claim 2, characterized in that: The frame plate (301) is interlocked with the cleaning box (1) via a limiting plate (302), and the limiting plate (302) is interlocked with the side slide rail (6) via a limiting rod (303).

4. A cleaning device for helical gear surface treatment according to claim 3, characterized in that: The frame plate (301) can be adjusted in horizontal position along the top wall of the cleaning chamber (1).

5. A cleaning device for helical gear surface treatment according to claim 1, characterized in that: The cleaning box (4) is connected to the recovery liquid box (2) via the recovery liquid pipe (402).

6. A cleaning device for helical gear surface treatment according to claim 1, characterized in that: The liquid spray nozzles (404) are distributed in an array along the central axis of the bottom of the cleaning box (4), and six groups of liquid spray nozzles (404) are horizontally arranged.

7. A cleaning device for helical gear surface treatment according to claim 1, characterized in that: The cleaning box (4) and the hot air blower device (5) are both distributed in parallel with the helical gear transmission device (8).