Vibration shakeout machine and automatic casting line

Abstract

The utility model relates to a vibration shakeout machine and automatic casting line, including stabilizing base, the upper end of stabilizing base is provided with two rectangular frame, the top end four corners of stabilizing base is provided with vibration spring, the top end of vibration spring is provided with the vibration frame together, the bottom end of vibration frame is provided with the vibration motor, the vibration motor is provided with the vibration motor, the vibration motor is provided with the vibration spring. And a plurality of first screening rods which are linearly and uniformly distributed are fixedly arranged in the vibration frame. The utility model relates to the technical field of automatic casting production line vibration shakeout machines. According to the vibration shakeout machine and the automatic casting line, a connecting rod and a transverse sliding rod can move up and down and back and forth along with vibration of a vibration frame, and therefore when the vibration frame vibrates left and right, a first screening rod and a second screening rod can move relatively; at the moment, sand blocks falling on the upper ends of the first screening rod and the second screening rod can be easily crushed by the first screening rod and the second screening rod, and the problem that large sand blocks cannot penetrate through the first screening rod and the second screening rod is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of vibration sand-falling machines for automatic casting production lines, in particular to a vibration sand-falling machine and an automatic casting line. Background Art

[0002] The sand-falling machine is a casting equipment, which is mainly used to separate the sand in the mold from the casting. It uses the effects of vibration and impact to make the mold vibrate violently or impact force through mechanical devices, so that the sand is separated from the casting under the action of gravity and centrifugal force. This can achieve the effect of cleaning the surface of the casting and improving the quality of the casting.

[0003] Chinese patent publication number CN221087233U discloses a reciprocating stroke accessory sand-dropping machine. In the present application, the invention comprises a sand-dropping machine body, a screen surface, a sand-dropping hole and a vibration motor are arranged on the sand-dropping machine body, a sand-collecting port is arranged inside the sand-dropping machine body, a molding sand processing part is arranged below the sand-dropping machine body, a plurality of buffer springs are installed between the lower surface of the sand-dropping machine body and the upper surface of the molding sand processing part, a sand-delivery slope is arranged on the upper surface of the molding sand processing part, a sand-dropping port is opened at one end of the sand-delivery slope, a conveying channel is opened at the bottom end of the molding sand processing part, a conveying platform is arranged at the lower end of the conveying channel, two hydraulic cylinders are adjacently installed inside the molding sand processing part, a telescopic rod and an impact plate are arranged at the lower end of the hydraulic cylinder, and a sand-discharging port is opened at the other end of the conveying channel. Through the above design, the molding sand agglomerates can be completely broken up, and the separated molding sand can be directly recycled, saving human resources, and improving work efficiency and work quality.

[0004] However, in the above patent, only the lumpy sand falling from the screen can be crushed, and it is easy for the lumpy sand to be unable to be crushed and get stuck on the screen. Moreover, larger lumps of sand are easy to enter the next step with the casting workpiece, which can easily lead to a reduction in the quality of the workpiece and a waste of casting sand. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a vibrating sand-falling machine and an automatic casting line so as to solve the technical problems mentioned in the above background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A vibrating sand-falling machine comprises a stable base, wherein two rectangular frames are arranged on the upper end of the stable base, vibration springs are arranged at the four corners of the top end of the stable base, a vibration frame is arranged at the top end of the vibration springs, a vibration motor is arranged at the bottom end of the vibration frame, a plurality of linearly evenly distributed first screen bars are fixedly arranged inside the vibration frame, a second screen bar is arranged on the lower side between two adjacent first screen bars, a plurality of transverse sliding bars are connected to the bottom end of each of the second screen bars, both ends of the transverse sliding bars pass through the frame wall of the vibration frame, and a positioning frame is arranged at both ends of the plurality of transverse sliding bars.

[0008] Furthermore, the positioning frame includes a connecting rod, which is fixedly connected to one side of the transverse sliding rod, and both ends of the connecting rod are sleeved with spring sleeves, and one end of the spring sleeve is provided with a sliding groove that slidably cooperates with the rectangular frame.

[0009] Furthermore, an inclined plate is provided at the inner bottom end of the vibration frame, and one end of the inclined plate passes through the vibration frame.

[0010] Furthermore, elastic rings are provided at the top ends of both sides of the vibration frame, and one side of the elastic ring is connected to the side wall of the rectangular frame.

[0011] Further, when the elastic ring is fully compressed, a gap exists between the second sieve bar and the first sieve bar.

[0012] An automatic casting line comprises a mold preparation area, a sand core preparation area, a smelting and spraying area, a pouring area, a cooling area and a cleaning area which are connected in sequence. The cleaning area comprises a demoulding machine and a vibrating sand-falling machine, and the vibrating sand-falling machine comprises the vibrating sand-falling machine.

[0013] In summary, the present invention includes at least one of the following beneficial technical effects:

[0014] 1. The vibrating sand-falling machine and automatic casting line clamp the two ends of the connecting rod inside the rectangular frame by setting a spring sleeve, and the spring sleeve is slidably connected to the side wall of the rectangular frame through a sliding groove, and the spring sleeve is a component that provides support in the form of buffering by deformation of the spring or compression of gas, so the connecting rod and the transverse sliding rod can move up and down and forward and backward following the vibration of the vibration frame, and then when the vibration frame vibrates left and right, the first screen bar and the second screen bar will move relative to each other, and the sand blocks falling on the upper ends of the first screen bar and the second screen bar can be easily crushed by the first screen bar and the second screen bar, so as to prevent the problem that large sand blocks cannot pass through the first screen bar and the second screen bar;

[0015] 2. The vibration shakeout machine and automatic casting line, by setting an elastic ring, limit the amplitude of the vibration frame during the vibration of the vibration frame, so that a gap is always maintained between the first screen bar and the second screen bar, so as to prevent the first screen bar and the second screen bar from colliding with each other and causing damage to the mold or the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 The utility model is a structural schematic diagram of a vibrating sand-falling machine.

[0018] Figure 2 The utility model is a structural schematic diagram of a stable base and a rectangular frame of a vibrating sand-falling machine.

[0019] Figure 3 The utility model is a structural schematic diagram of a vibration frame of a vibration sand-falling machine.

[0020] Figure 4 The utility model is a structural schematic diagram of a positioning frame of a vibrating sand-falling machine.

[0021] Figure 5 The utility model is a structural schematic diagram of an elastic ring of a vibrating sand-falling machine.

[0022] In the figure, 1. stable base; 2. rectangular frame; 3. vibration spring; 4. vibration frame; 5. first screen rod; 6. second screen rod; 7. transverse slide bar; 8. positioning frame; 81. connecting rod; 82. spring sleeve; 83. sliding groove; 9. inclined plate; 10. elastic ring. DETAILED DESCRIPTION

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] Embodiment 1:

[0025] Reference Figure 1-Figure 5The utility model discloses a vibrating sand-falling machine and an automatic casting line, comprising a stable base 1, wherein two rectangular frames 2 are arranged on the upper end of the stable base 1, vibration springs 3 are arranged at the four corners of the top of the stable base 1, a vibration frame 4 is arranged on the top of the vibration spring 3, a vibration motor is arranged on the bottom end of the vibration frame 4, a plurality of linearly uniformly distributed first screen bars 5 are fixedly arranged inside the vibration frame 4, a second screen bar 6 is arranged on the low side between two adjacent first screen bars 5, a plurality of transverse sliding bars 7 are connected to the bottom end of each of the second screen bars 6, both ends of the transverse sliding bars 7 pass through the frame wall of the vibration frame 4, and a positioning frame 8 is arranged on both ends of the plurality of transverse sliding bars 7.

[0026] In this embodiment, when in use, the demoulded casting is placed inside the vibration frame 4, and the casting is placed away from the opening of the vibration frame 4, and the opening of the vibration frame 4 is located on the side wall, such as Figure 1 and Figure 3 ;

[0027] After the casting is placed, the vibration frame 4 is vibrated by the setting of the vibration motor, and because the vibration motor is located at the bottom side of the vibration frame 4 close to the opening of the vibration frame 4, the gravity of the vibration motor will make the opening of the vibration frame 4 slightly tilted downward, so that during the vibration of the vibration frame 4, the casting can gradually move closer to the opening under the action of inertia;

[0028] During the vibration of the vibration frame 4, the sand blocks on the surface and inside of the casting will be separated from the casting, and the sand blocks will fall on the upper ends of the first sieve bar 5 and the second sieve bar 6. When the volume of the sand blocks is smaller than the maximum gap between the first sieve bar 5 and the second sieve bar 6, they will fall into the interior of the vibration frame 4 and be discharged, while the sand blocks with a volume larger than the maximum gap of the first sieve bar 5 will stay on the upper ends of the first sieve bar 5 and the second sieve bar 6. Since a transverse sliding bar 7 is provided at the bottom end of the second sieve bar 6, and the two ends of the transverse sliding bar 7 are connected to the rectangular frame 2 through a positioning frame 8, when the vibration frame 4 vibrates and shakes, the second sieve bar 6 will not vibrate with the vibration frame 4, and then the sand blocks staying on the upper ends of the first sieve bar 5 and the second sieve bar 6 will be gradually crushed by the first sieve bar 5 and the second sieve bar 6 when the movement states of the first sieve bar 5 and the second sieve bar 6 are different, thereby effectively preventing the problem of sand blocks being discharged with the casting.

[0029] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the positioning frame 8 includes a connecting rod 81, which is fixedly connected to one side of the transverse sliding rod 7, and both ends of the connecting rod 81 are sleeved with a spring sleeve 82, and one end of the spring sleeve 82 is provided with a sliding groove 83 that slides with the rectangular frame 2.

[0030] In this embodiment, the two ends of the connecting rod 81 are clamped inside the rectangular frame 2 through the setting of the spring sleeve 82, and since the spring sleeve 82 is slidably connected to the side wall of the rectangular frame 2 through the sliding groove 83, and the spring sleeve 82 is a component that provides support in the form of buffering by deformation of the spring or compression of the gas, the connecting rod 81 and the transverse sliding rod 7 can move up and down and forward and backward with the vibration of the vibration frame 4. When the vibration frame 4 vibrates left and right, the first sieve rod 5 and the second sieve rod 6 will move relative to each other, and the sand blocks falling on the upper ends of the first sieve rod 5 and the second sieve rod 6 can be easily crushed by the first sieve rod 5 and the second sieve rod 6, thereby preventing large pieces of sand from being unable to pass through the first sieve rod 5 and the second sieve rod 6.

[0031] In a further preferred embodiment of the present invention, Figure 1-5 As shown, an inclined plate 9 is provided at the inner bottom end of the vibration frame 4 , and one end of the inclined plate 9 passes through the vibration frame 4 .

[0032] In this embodiment, when the sand blocks pass through the gap between the first screen bar 5 and the second screen bar 6, they will fall into the interior of the inclined disk 9, and the inclination angle of the inclined disk 9 is greater than the inclination angle of the vibration frame 4. Therefore, the casting sand falling into the interior of the inclined disk 9 will move to one side under the action of gravity, thereby achieving the purpose of facilitating the collection of the casting sand.

[0033] In a further preferred embodiment of the present invention, Figure 1-5 As shown, elastic rings 10 are provided at the top ends of both sides of the vibration frame 4 , and one side of the elastic ring 10 is connected to the side wall of the rectangular frame 2 .

[0034] In this embodiment, the elastic ring 10 is provided to improve the stability of the connection between the vibration frame 4 and the rectangular frame 2, thereby preventing the vibration frame 4 from colliding with the rectangular frame 2.

[0035] In a further preferred embodiment of the present invention, Figure 1-5 As shown, when the elastic ring 10 is fully compressed, there is a gap between the second sieve bar 6 and the first sieve bar 5 .

[0036] In this embodiment, by setting the elastic ring 10, the amplitude of the vibration frame 4 is limited during the vibration of the vibration frame 4, so that a gap is always maintained between the first sieve bar 5 and the second sieve bar 6 to prevent the first sieve bar 5 and the second sieve bar 6 from colliding with each other and causing damage to the mold or the device.

[0037] Embodiment 2:

[0038] The utility model discloses an automatic casting line, comprising a mold preparation area, a sand core preparation area, a smelting spraying area, a pouring area, a cooling area and a cleaning area which are connected in sequence. The cleaning area comprises a demoulding machine and a vibrating sand-falling machine, and the vibrating sand-falling machine comprises the vibrating sand-falling machine.

[0039] In this embodiment, the vibrating sand-falling machine is arranged at the discharge port of the demoulding machine, and the demoulded mold is placed inside the vibration frame 4 through a conveyor belt.

[0040] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A vibrating sand-falling machine, characterized in that: The invention comprises a stable base (1), wherein two rectangular frames (2) are arranged at the upper end of the stable base (1), vibration springs (3) are arranged at the four corners of the top end of the stable base (1), a vibration frame (4) is arranged at the top end of the vibration springs (3), a vibration motor is arranged at the bottom end of the vibration frame (4), a plurality of first sieve bars (5) uniformly distributed in a linear manner are fixedly arranged inside the vibration frame (4), a second sieve bar (6) is arranged at the lower side between two adjacent first sieve bars (5), the bottom end of each of the second sieve bars (6) is commonly connected to a plurality of transverse sliding bars (7), the two ends of the transverse sliding bars (7) pass through the frame wall of the vibration frame (4), and a positioning frame (8) is commonly arranged at the two ends of the plurality of transverse sliding bars (7).

2. A vibrating sand-falling machine according to claim 1, characterized in that: The positioning frame (8) comprises a connecting rod (81), the connecting rod (81) is fixedly connected to one side of the transverse sliding rod (7), and both ends of the connecting rod (81) are sleeved with spring sleeves (82), and one end of the spring sleeve (82) is provided with a sliding groove (83) that slidably cooperates with the rectangular frame (2).

3. A vibrating sand-falling machine according to claim 2, characterized in that: An inclined plate (9) is provided at the inner bottom end of the vibration frame (4), and one end of the inclined plate (9) passes through the vibration frame (4).

4. A vibrating sand-falling machine according to claim 3, characterized in that: Elastic rings (10) are provided at the top ends of both sides of the vibration frame (4), and one side of the elastic ring (10) is connected to the side wall of the rectangular frame (2).

5. A vibrating sand-falling machine according to claim 4, characterized in that: When the elastic ring (10) is fully compressed, a gap exists between the second sieve bar (6) and the first sieve bar (5).

6. An automatic casting line, comprising a mold preparation area, a sand core preparation area, a smelting spraying area, a pouring area, a cooling area and a cleaning area connected in sequence, wherein the cleaning area comprises a demoulding machine and a vibrating sand-falling machine, characterized in that: The vibrating sand-falling machine comprises the vibrating sand-falling machine described in any one of claims 1 to 5.

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