Discharging mechanism of zinc alloy production line

By designing a cutting mechanism for automatically collecting and cleaning waste chips on the zinc alloy production line, the problem of manual cleaning of waste chips on the equipment surface during zinc alloy cutting is solved, and the work efficiency and equipment quality are improved.

CN222874000UActive Publication Date: 2025-05-16JIANG SU TONG SHENG GAO PIN HE JIN KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421525245.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-16
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the zinc alloy cutting process, the waste residue on the surface of the equipment needs to be manually collected and cleaned when the equipment is idle, resulting in inefficient work.

Method used

Design a cutting mechanism for a zinc alloy production line, including a device housing, cutting assembly, a feeding plate, a positioning plate, an electric push rod and a feeding box. Through the installation of the feeding plate, positioning plate and electric push rod, waste chips from the outer wall of the equipment are automatically collected and cleaned, and iron chips are collected and stored through the feeding box.

Benefits of technology

It effectively reduces the amount of cleaning for later staff, improves the work efficiency of the equipment, and avoids the residue of waste chips affecting the processing quality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking mechanism of a zinc alloy production line, which relates to the technical field of cutting blanking equipment, and comprises a device shell and a cutting assembly, the top of the device shell is provided with the cutting assembly, one end of the cutting assembly is provided with a material receiving plate, the material receiving plate is movably arranged on the inner wall of the device shell, and the cutting assembly is arranged on the device shell. A positioning plate is arranged at the bottom of the material collecting plate, electric push rods are arranged at the bottoms of the positioning plate and the material collecting plate, the other ends of the electric push rods are located in the device shell, a groove is formed in one end of the device shell, and a material collecting box is arranged at one end of the groove. Through the arrangement of the material collecting plate, the positioning plate and the electric push rod, waste chips on the outer wall of the device shell are effectively collected, after the cutting assembly finishes machining of workpieces, the material collecting plate is jacked up through the electric push rod to push cut materials, iron chips on the surface of the positioning plate are removed, and the cutting efficiency is improved. And the cleaning amount of workers in the later period is greatly reduced, and the working efficiency of the equipment is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting and blanking equipment, in particular to a blanking mechanism for a zinc alloy production line. Background Art

[0002] As a lightweight and durable material, zinc alloy has gradually been widely used in furniture, electronics and other fields. However, due to its high hardness and difficulty in processing, cutting has become a more difficult link in the processing process.

[0003] The main zinc alloy cutting processes include flame cutting, plasma cutting, laser cutting, water jet cutting, etc. Among them, flame cutting and plasma cutting are relatively traditional machines and equipment, while laser cutting and water jet cutting are advanced equipment with relatively high technical content. It is necessary to select appropriate cutting machines according to the characteristics of the material. In the future, with the continuous advancement of science and technology, zinc alloy cutting technology will also be continuously optimized and improved.

[0004] After the existing zinc alloy is processed and formed, it is sometimes necessary to cut the long strip zinc alloy into sections. During the cutting process, a certain amount of waste chips will remain on the surface of the equipment. The staff is required to collect and clean the iron chips on the surface of the equipment when the equipment is idle, which reduces work efficiency. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide a feeding mechanism for a zinc alloy production line to solve the technical problems mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding mechanism of a zinc alloy production line, comprising a device shell and a cutting assembly, the cutting assembly is installed on the top of the device shell, and a material receiving plate is installed at one end of the cutting assembly, the material receiving plate is movably installed on the inner wall of the device shell, and a positioning plate is provided at the bottom of the material receiving plate, an electric push rod is provided at the bottom of the positioning plate and the material receiving plate, and the other end of the electric push rod is located in the device shell, one end of the device shell is provided with a groove, and one end of the groove is provided with a material receiving box.

[0007] By adopting the above technical scheme, through the setting of the material receiving plate, the positioning plate and the electric push rod, the waste chips on the outer wall of the device shell are effectively collected, and after the cutting assembly completes processing of the workpiece, the material receiving plate is lifted up by the electric push rod to push the cut material, and the iron chips on the surface of the positioning plate are cleared, which greatly reduces the amount of cleaning by the subsequent staff and improves the work efficiency of the equipment. The iron chips are collected by the setting of the material receiving box, and a connecting plate is provided at one end of the material receiving box, and the connecting plate is engaged with the groove to limit the position of the material receiving box, which is convenient for the staff to disassemble the material receiving box and collect the waste chips.

[0008] The utility model is further configured that one end of the material receiving plate is movably connected to the device housing through a rotating shaft, and the material receiving plate is in a grid shape, and the material of the material receiving plate is stainless steel.

[0009] By adopting the above technical solution, it is avoided that too much waste chips remain on the outer wall of the device shell and affect the quality of equipment processing.

[0010] The utility model is further configured that a connecting plate is provided at one end of the material receiving box, and the connecting plate is sleeved on the inner wall of the groove, and the connecting plate is engaged with the groove.

[0011] By adopting the above technical solution, it is convenient for workers to disassemble the material receiving box and collect waste chips.

[0012] The utility model is further configured that the material receiving plate and the groove are fixedly connected, and the positioning plate is in a slope shape.

[0013] By adopting the above technical solution, waste chips can be accumulated in one direction without external force, thereby speeding up the collection and cleaning of waste chips.

[0014] The utility model is further configured that a clamping cylinder is provided on the top of the material receiving plate, and the clamping cylinder is connected to the top of the material receiving plate by bolts.

[0015] By adopting the above technical solution, when the receiving plate moves upward, it drives the clamping cylinder to move upward, and the bolt connection between the two improves the stability of the equipment.

[0016] The utility model is further configured that the material receiving box is in a rectangular shape, and the length of the material receiving box is the same as the length of one end of the material receiving plate.

[0017] By adopting the above technical solution, it is convenient to collect the waste chips on the top of the material receiving plate and the positioning plate, and it is also convenient for the staff to clean the material receiving box.

[0018] The utility model is further configured that a connecting rod is installed at one end of the cutting assembly, a limiting plate is installed at one end of the connecting rod, and a limiting ring is provided at one end of the limiting plate close to the connecting rod.

[0019] By adopting the above technical solution, a sensor and a connecting rod are added to one end of the cutting component to limit the position of the cutting component and facilitate the control of the electric push rod.

[0020] The utility model is further configured that the limit ring is sleeved on the outer wall of the connecting rod, and a sensor is provided at the other end of the connecting rod.

[0021] By adopting the above technical solution, the sensor is electrically connected to the electric push rod, and the operation of the electric push rod is controlled to improve the efficiency of equipment operation.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] 1. The utility model effectively collects the waste chips on the outer wall of the device shell through the arrangement of the receiving plate, the positioning plate and the electric push rod. After the cutting assembly has completed processing the workpiece, the receiving plate is lifted up by the electric push rod to push the cut material and clear the iron chips on the surface of the positioning plate, which greatly reduces the amount of cleaning by the later staff and improves the working efficiency of the equipment.

[0024] 2. The utility model collects iron filings by setting a material receiving box. A connecting plate is provided at one end of the material receiving box, and the connecting plate engages with the groove to limit the position of the material receiving box, which is convenient for staff to disassemble the material receiving box and collect waste chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a front perspective schematic diagram of the utility model;

[0026] Figure 2 It is a top schematic diagram of the utility model;

[0027] Figure 3 It is a schematic side cross-sectional view of the receiving plate and the groove of the utility model;

[0028] Figure 4 This is a schematic diagram of the positions of the positioning plate and the limiting ring of the utility model.

[0029] In the figure: 1. Device housing; 2. Cutting assembly; 3. Material receiving plate; 4. Material receiving box; 5. Groove; 6. Positioning plate; 7. Electric push rod; 8. Limit plate; 9. Limit ring; 10. Connecting rod; 11. Sensor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0031] The following describes an embodiment of the utility model based on its overall structure.

[0032] Embodiment 1

[0033] A feeding mechanism for a zinc alloy production line, such as Figure 1 - Figure 4As shown, the device comprises a housing 1 and a cutting assembly 2. The cutting assembly 2 is installed on the top of the housing 1, and a receiving plate 3 is installed at one end of the cutting assembly 2. The receiving plate 3 is movably installed on the inner wall of the housing 1, and a positioning plate 6 is provided at the bottom of the receiving plate 3. The positioning plate 6 and the bottom of the receiving plate 3 are provided with an electric push rod 7, and the other end of the electric push rod 7 is located in the housing 1. A groove 5 is provided at one end of the housing 1, and a receiving box 4 is provided at one end of the groove 5. By setting the receiving plate 3, the positioning plate 6 and the electric push rod 7, the outer wall of the housing 1 is adjusted. The waste chips are effectively collected, and after the cutting component 2 finishes processing the workpiece, the electric push rod 7 is used to lift the collecting plate 3 to push the cut material, and the iron chips on the surface of the positioning plate 6 are also cleared, which greatly reduces the amount of cleaning by the later staff and improves the working efficiency of the equipment. The iron chips are collected by setting the collecting box 4, and a connecting plate is provided at one end of the collecting box 4, and the connecting plate is engaged with the groove 5 to limit the position of the collecting box 4, which is convenient for the staff to disassemble the collecting box 4 and collect the waste chips.

[0034] See also Figure 1 - Figure 4 One end of the receiving plate 3 is movably connected to the device shell 1 through a rotating shaft, and the receiving plate 3 is in a grid shape, and the material of the receiving plate 3 is stainless steel, which is convenient for collecting waste chips and avoiding excessive waste chips remaining on the outer wall of the device shell 1 to affect the quality of equipment processing.

[0035] See also Figure 3 A connecting plate is provided at one end of the material receiving box 4, and the connecting plate is sleeved on the inner wall of the groove 5, and the connecting plate is engaged with the groove 5. The connecting plate and the groove 5 are engaged to limit the position of the material receiving box 4, which is convenient for the staff to disassemble the material receiving box 4 and collect the waste chips.

[0036] See also Figure 3 The receiving plate 3 and the groove 5 are fixedly connected, and the positioning plate 6 is sloped, so that the waste chips will accumulate in one direction without external force, thereby speeding up the collection and cleaning of the waste chips.

[0037] See also Figure 1 , Figure 2 and Figure 4 A clamping cylinder is provided on the top of the receiving plate 3, and the clamping cylinder is connected to the top of the receiving plate 3 by bolts. When the receiving plate 3 moves upward, the clamping cylinder is driven to move upward. The bolt connection between the two improves the stability of the equipment.

[0038] See also Figure 1 - Figure 4 The material receiving box 4 is in a rectangular shape, and the length of the material receiving box 4 is the same as the length of one end of the material receiving plate 3, which is convenient for collecting waste chips on the top of the material receiving plate 3 and the positioning plate 6, and also convenient for the staff to clean the material receiving box 4.

[0039] Embodiment 2

[0040] See also Figure 2 , Figure 4 The difference between the second embodiment and the first embodiment is that on the basis of retaining the first embodiment, a sensor 11 and a connecting rod 10 are added to one end of the cutting assembly 2 to limit the position of the cutting assembly 2 and facilitate the control of the electric push rod 7:

[0041] A connecting rod 10 is installed at one end of the cutting component 2 away from the receiving plate 3, and the outer wall of the connecting rod 10 is provided with a magnetic attraction layer, and a limit plate 8 is provided at the other end of the connecting rod 10, and a limit ring 9 is provided at the end of the limit plate 8 close to the cutting component 2, and then a sensor 11 is provided at the end of the limit ring 9 away from the cutting component 2. The sensor 11 is a sensor, which is a device that receives signals or stimuli and responds, and can convert the physical quantity or chemical quantity to be measured into another corresponding output device, and then the sensor 11 is electrically connected to the electric push rod 7 to control the electric push rod 7.

[0042] The working principle of the utility model is:

[0043] When it is necessary to cut the long zinc alloy strip in sections, first place the zinc alloy strip on the top of the device housing 1 and limit it through multiple groups of cylinders, then use the control panel to make the cutting component 2 start cutting the material. While the cutting component 2 is cutting the material, a certain amount of waste chips will be generated, and the waste chips will fall into the top of the positioning plate 6 and the top of the receiving plate 3 through the receiving plate 3. After the cutting component 2 finishes cutting the material, the push rod of the electric push rod 7 drives the positioning plate 6 and one end of the receiving plate 3 to move upward to a certain height, and the cut material on the top of the receiving plate 3 falls into the storage box, and the waste chips on the outer wall of the receiving plate 3 and the waste chips on the top of the positioning plate 6 will fall into the receiving box 4, and finally the electric push rod 7 is retracted again so that the receiving plate 3 is located in the device housing 1, which is convenient for the secondary operation of the equipment, greatly reduces the accumulation of iron chips on the outer wall of the receiving plate 3, and improves the work efficiency;

[0044] Furthermore, a sensor 11 and a connecting rod 10 are provided at one end of the cutting component 2, and a limiting ring 9 effectively limits the position of the connecting rod 10, and the connecting rod 10 is in contact with the sensor 11, so that when the cutting component 2 is reset, the connecting rod 10 is in contact with the sensor 11, so that the sensor 11 starts the electric push rod 7, and then the electric push rod 7 starts to work. Conversely, when the cutting component 2 moves toward one end of the receiving plate 3, the push rod of the electric push rod 7 is retracted so that the receiving plate 3 is located in the device housing 1.

[0045] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A material unloading mechanism for a zinc alloy production line, comprising a device housing (1) and a cutting assembly (2), characterized in that: A cutting assembly (2) is installed on the top of the device housing (1), and a material receiving plate (3) is installed at one end of the cutting assembly (2); the material receiving plate (3) is movably installed on the inner wall of the device housing (1), and a positioning plate (6) is provided at the bottom of the material receiving plate (3); an electric push rod (7) is provided at the bottom of the positioning plate (6) and the material receiving plate (3), and the other end of the electric push rod (7) is located in the device housing (1); a groove (5) is provided at one end of the device housing (1), and a material receiving box (4) is provided at one end of the groove (5).

2. The unloading mechanism of a zinc alloy production line according to claim 1 is characterized in that: One end of the material receiving plate (3) is movably connected to the device housing (1) via a rotating shaft, and the material receiving plate (3) is in a grid shape, and the material of the material receiving plate (3) is stainless steel.

3. The unloading mechanism of a zinc alloy production line according to claim 1 is characterized in that: A connecting plate is provided at one end of the material receiving box (4), and the connecting plate is sleeved on the inner wall of the groove (5), and the connecting plate is engaged with the groove (5).

4. The unloading mechanism of a zinc alloy production line according to claim 1 is characterized in that: The material receiving plate (3) and the groove (5) are fixedly connected, and the positioning plate (6) is in a slope shape.

5. The unloading mechanism of a zinc alloy production line according to claim 1 is characterized in that: A clamping cylinder is provided on the top of the material receiving plate (3), and the clamping cylinder is connected to the top of the material receiving plate (3) via bolts.

6. The unloading mechanism of a zinc alloy production line according to claim 1, characterized in that: The material receiving box (4) is in a rectangular shape, and the length of the material receiving box (4) is the same as the length of one end of the material receiving plate (3).

7. The unloading mechanism of a zinc alloy production line according to claim 1 is characterized in that: A connecting rod (10) is installed at one end of the cutting assembly (2), a limiting plate (8) is installed at one end of the connecting rod (10), and a limiting ring (9) is provided at one end of the limiting plate (8) close to the connecting rod (10).

8. The unloading mechanism of a zinc alloy production line according to claim 7, characterized in that: The limiting ring (9) is sleeved on the outer wall of the connecting rod (10), and a sensor (11) is provided at the other end of the connecting rod (10).