Continuous collecting device for thick plate cutting waste

By designing a continuous collection device including grooves, support plates and collection hoppers, the problem of continuous production and collection of thick plate cutting waste is solved, and efficient and safe waste collection and treatment is achieved.

CN222874002UActive Publication Date: 2025-05-16NANJING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421563239.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-16
Estimated Expiration
2034-07-04

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Abstract

The utility model relates to a continuous collecting device for thick plate cutting waste, which belongs to the technical field of cutting and comprises a groove, a plurality of support plates and a collecting hopper are arranged in the groove, the groove is arranged along the length direction of a thick plate, a plurality of support plates are uniformly distributed in the groove at intervals, the collecting hopper is arranged between two support plates, and the support plates are higher than the collecting hopper. The collecting hopper is of an inverted ladder body structure with a hollow interior and an opening in the upper end, a plurality of reinforcing ribs are symmetrically arranged on the inner wall of the collecting hopper, and a plurality of hoisting pieces are symmetrically arranged on the collecting hopper; the collecting device is simple in structure and convenient to use, continuous production and collection can be achieved, efficiency is improved, and potential safety hazards are reduced.
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Description

Technical Field

[0001] The utility model relates to a continuous collecting device, in particular to a continuous collecting device for waste materials cut from thick plates, belonging to the technical field of cutting. Background Art

[0002] At present, in conventional cutting production sites, most cutting platforms are in the form of columns or fences. After the end of the steel plate is cut, the cut waste falls directly to the ground. After each steel plate is cut, the waste needs to be lifted away immediately, which delays production time. At the same time, this lifting method basically uses magnetic disk adsorption lifting, which also has certain safety risks. Continuous cutting production cannot be achieved, which affects work efficiency and increases safety risks.

[0003] At present, patent CN218785630U discloses a cutting table with waste collection function, including a workbench and a waste storage box, which can solve the problem that waste residues and waste are difficult to clean;

[0004] Patent CN214518264U A laser cutting waste collection device is provided with a collection box, which can suck the workpiece, waste or smoke generated by laser cutting into the working chamber for collection;

[0005] However, the boxes in the above two patents are all set up separately, which cannot realize the continuous production and collection of thick plate cutting waste in the steel rolling mill production line, resulting in low efficiency and great safety hazards.

[0006] Therefore, developing a continuous collection device for thick plate cutting waste that can overcome the above defects has become a technical problem that needs to be solved urgently by those skilled in the art. Utility Model Content

[0007] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a continuous collection device for thick plate cutting waste. The collection device has a simple structure, is easy to use, can realize continuous production collection, improve efficiency, and reduce safety hazards.

[0008] In order to solve the above technical problems, the utility model provides a continuous collection device for thick plate cutting waste, including a groove, a plurality of support plates and a collection hopper are arranged in the groove, a groove is arranged along the length direction of the thick plate, a plurality of support plates are evenly spaced in the groove, a collection hopper is arranged between two support plates, and the support plate is higher than the collection hopper;

[0009] The collecting hopper is an inverted ladder structure which is hollow inside and open at the upper end. A plurality of reinforcing ribs are symmetrically arranged on the inner wall of the collecting hopper, and a plurality of hoisting parts are symmetrically arranged on the collecting hopper.

[0010] The technical solution further defined in the utility model is:

[0011] Furthermore, in the aforementioned continuous collection device for waste from thick plate cutting, the hanging member is a lifting lug, and a plurality of lifting lugs are correspondingly arranged on the inner wall of the opposite surface of the collection hopper.

[0012] In the aforementioned continuous collection device for thick plate cutting waste, the hanging member is a circular hole arranged on the collection hopper, and a plurality of circular holes are correspondingly arranged on the inner wall of the opposite surface of the collection hopper.

[0013] Technical effect: The lifting parts of the utility model can be lifting ears or round holes. After centralized collection, the collection hopper is transferred to the processing place for centralized processing through the lifting device and the lifting parts. The lifting and moving are more convenient, which reduces labor, improves efficiency and reduces costs.

[0014] In the aforementioned continuous collection device for waste from thick plate cutting, the support plate is a trapezoidal structure.

[0015] Technical effect: the utility model is arranged as a support plate of a trapezoidal structure, the small size of the upper end is for supporting the thick plate, the large size of the lower end is used to be set in the groove for support and fixation, and the large size at the bottom for support has stronger support stability.

[0016] In the aforementioned continuous collection device for waste from thick plate cutting, a copper plate pad is provided on the top of the support plate.

[0017] Technical effect: The utility model provides a copper plate pad on the upper surface of the support plate to protect against scratches or bumps that may be caused by hard contact between the lower surface of the thick plate and the support plate. The hardness of the copper plate is lower than that of the steel plate of the thick plate, and it is heat-resistant and wear-resistant, so it will not damage the lower surface of the steel plate. Rubber pads are not used because rubber is not fire-resistant and may be damaged by heat during the cutting process, and is not durable.

[0018] In the aforementioned continuous collection device for thick plate cutting waste, at least two reinforcing ribs are provided on opposite surfaces inside the collecting hopper, and the reinforcing ribs are extended from the inner wall of the collecting hopper toward the middle of the collecting hopper. The bottom of the reinforcing ribs extend along the horizontal line along the bottom end of the inside of the collecting hopper to form horizontal section reinforcing ribs, and the horizontal section reinforcing ribs are connected and fixed to the bottom end of the inside of the collecting hopper.

[0019] Technical effect: The utility model is provided with corresponding reinforcing ribs on the inner wall of the collecting hopper, and the reinforcing ribs are also extended with horizontal section reinforcing ribs at the inner bottom end of the collecting hopper. Reinforcing ribs are provided in two directions in order to enhance the strength and firmness of the collecting hopper. Because the waste material is heavy, the collecting hopper may be deformed, which is not conducive to lifting and transportation. The utility model is provided with reinforcing ribs, which increases the strength of the hopper and makes it less likely to deform, improves stability, and ensures normal operation of the work.

[0020] In the aforementioned continuous collection device for waste from thick plate cutting, a fixing piece is provided at the lowermost end of the collecting hopper. The fixing piece is two semicircular through holes arranged in mirror images, and a fixing rod is formed between the two semicircular through holes.

[0021] Technical effect: The utility model is provided with a fixing piece at the lowermost end, and the fixing piece is connected to the lifting device by a fixing rod between semicircular through holes, so that when the collecting hopper is used to dump waste, one side of the collecting hopper and the lowermost end are connected to the lifting hook of the lifting device, and finally one side of the collecting hopper can be loosened, and the lifting device is directly connected to the fixing piece at the lowermost end to dump all the waste out to complete the collection and processing, without the need for manual heavy dumping, it is easy to use and reduces labor intensity.

[0022] The beneficial effects of the utility model are:

[0023] The utility model combines the traditional cutting platform, transforms the existing overall structure, adds a waste collection device, and does not affect the continuous production cutting. The waste is recycled and hoisted as a whole after a certain period.

[0024] The utility model is provided with a groove, in which a plurality of support plates and a collecting hopper are arranged, so that the waste material of the entire thick plate cutting can be better collected when the thick plate is cut, and continuous cutting and collection can be realized. The waste material of the thick plate cutting can be collected and recycled in a centralized manner, which can not only improve the production efficiency but also avoid the safety risks.

[0025] The utility model supports the thick plate better through the support plate, and then continuously cuts and collects it through the collecting hopper, and when the waste materials are centrally processed after collection, the hanging parts and fixing parts arranged on the collecting hopper cooperate to easily dump out the waste materials in the collecting hopper, which is more convenient to use and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic structural diagram of a device for continuously collecting waste from thick plate cutting according to an embodiment of the utility model;

[0027] Figure 2 for Figure 1 The structural diagram of the collecting hopper;

[0028] Figure 3 for Figure 1 Structural schematic diagram of the middle support plate;

[0029] Figure 4 for Figure 2 A top view of

[0030] Figure 5 for Figure 2 Schematic diagram of the structure of the middle reinforcement and horizontal section reinforcement;

[0031] In the figure: 1-groove, 2-support plate, 3-collecting hopper, 4-reinforcement rib, 41-horizontal section reinforcement rib, 5-lifting piece, 6-semicircular through hole, 7-fixing rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them; the technical features involved in the various implementation methods of the utility model described below can be combined with each other as long as they do not conflict with each other. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0033] This embodiment provides a device for continuously collecting waste from thick plate cutting, the structure of which is as follows: Figure 1-5 As shown, it includes a groove 1, in which several support plates 2 and a collecting hopper 3 are arranged. The groove 1 is arranged along the length direction of the thick plate, and the length of the groove is greater than the length of the thick plate, so as to ensure that all the waste materials cut by the thick plate are collected without affecting the continuity of the cutting. Several support plates 2 with trapezoidal structures are evenly spaced in the groove 1 to support the thick plate, and a copper plate pad is arranged on the top of the support plate 2 to reduce the damage of the support plate 2 to the thick plate. A collecting hopper 3 is arranged between the two support plates 2, and the top of the support plate 2 is 3cm-5cm higher than the top of the collecting hopper 3;

[0034] The collecting hopper 3 is an inverted ladder structure with a hollow interior and an open upper end. The inner wall of the collecting hopper 3 extends toward the middle of the collecting hopper 3 to form a rectangular reinforcing rib 4. Two reinforcing ribs 4 are correspondingly provided on the two opposite inner walls of the collecting hopper 3. The reinforcing ribs on the two sides are correspondingly provided. The reinforcing ribs on the two sides may not be provided on the inner walls of two positions of the collecting hopper 3. The reinforcing rib 4 is formed by extending from the inner wall of the collecting hopper 3 toward the middle of the collecting hopper 3. The bottom of the reinforcing rib 4 extends along a horizontal line against the bottom end of the inside of the collecting hopper 3 to form a horizontal section reinforcing rib 41. The horizontal section reinforcing rib 41 is connected and fixed to the bottom end of the inside of the collecting hopper. The reinforcing rib and the horizontal section reinforcing rib are respectively connected to the bottom and wall of the collecting hopper for welding and reinforcement. The angle formed between the reinforcing rib and the horizontal section reinforcing rib depends on the angle of the specific collecting hopper.

[0035] A plurality of lifting parts 5 are symmetrically arranged on the collecting hopper 3. The lifting parts can be lifting ears or round holes as required. A plurality of lifting parts are correspondingly arranged on the inner walls of the opposite surfaces of the collecting hopper 3 to facilitate the connection and fixation of the lifting device. A fixing part is arranged at the lower end of the collecting hopper 3. The fixing part is two semicircular through holes 6 arranged in a mirror image. A fixing rod 7 is formed between the two semicircular through holes 6. When the collecting hopper dumps waste, the lifting device can be connected to the fixing rod.

[0036] The specific implementation includes the following operations:

[0037] (1) The ground below the existing cutting area needs to be renovated, and a pit of a certain depth needs to be dug to form a groove;

[0038] (2) The overall area of ​​the groove must be sufficient to accommodate the placement of the original cutting table to ensure that all waste can be collected when cutting thick plates;

[0039] (3) Based on the width requirements of the plates cut on site, use the scrap steel on site to make a wide-mouthed collection hopper and support plate with an inverted ladder body;

[0040] (4) The width of the cutting platform is basically the same as the width of the wide mouth of the collecting hopper;

[0041] (5) Weld firm and reliable lifting ears on both sides of the collection hopper, or open round holes on both sides to facilitate subsequent overall lifting;

[0042] (6) The support plate is vertically arranged in the groove and fixed, and the collecting hopper is installed in the groove below the cutting platform, located between the two support plates. The waste cut off at the end can fall directly into the collecting hopper. Different numbers of collecting hoppers can be arranged according to the actual length of the cutting platform;

[0043] (7) After the entire thick plate is cut into waste materials, the existing lifting device is connected to both sides of the collecting hopper to transfer the collecting hopper and then centrally transfer and process the waste materials. When dumping the waste materials, the hook of the lifting device connected to one side of the collecting hopper can be removed and connected to the fixing part at the bottom of the collecting hopper to completely dump the waste materials for processing.

[0044] In addition to the above embodiments, the present invention may also have other implementations. Any technical solution formed by equivalent replacement or equivalent transformation falls within the protection scope required by the present invention.

Claims

1. A continuous collection device for thick plate cutting waste, characterized in that: The invention comprises a groove (1), wherein a plurality of support plates (2) and a collecting hopper (3) are arranged in the groove (1), the groove (1) is arranged along the length direction of the thick plate, a plurality of support plates (2) are evenly spaced in the groove (1) for supporting the thick plate, the collecting hopper (3) is arranged between two support plates (2), and the support plate (2) is higher than the collecting hopper (3); The collecting hopper (3) is an inverted ladder structure that is hollow inside and open at the top. The inner wall of the collecting hopper (3) is symmetrically provided with a plurality of reinforcing ribs (4). The collecting hopper (3) is symmetrically provided with a plurality of hanging parts (5).

2. The device for collecting waste from thick plate cutting according to claim 1, characterized in that: The lifting member (5) is a lifting lug, and a plurality of lifting lugs are correspondingly arranged on the inner wall of the opposite surface of the collecting hopper (3).

3. The continuous collection device for thick plate cutting waste according to claim 1, characterized in that: The hanging member (5) is a circular hole provided on the collecting hopper (3), and a plurality of circular holes are correspondingly provided on the inner wall of the opposite surface of the collecting hopper (3).

4. The device for collecting waste from thick plate cutting according to claim 1, characterized in that: The support plate (2) is a trapezoidal structure.

5. The device for collecting waste from thick plate cutting according to claim 1, characterized in that: A copper plate pad is provided at the top of the support plate (2).

6. The device for collecting waste from thick plate cutting according to claim 1, characterized in that: At least two reinforcing ribs (4) are provided on opposite sides of the collecting hopper (3), and the reinforcing ribs (4) are formed by extending from the inner wall of the collecting hopper (3) toward the middle of the collecting hopper (3). The bottom of the reinforcing rib (4) extends along a horizontal line along the bottom end of the inside of the collecting hopper (3) to form a horizontal section reinforcing rib (41), and the horizontal section reinforcing rib (41) is connected and fixed to the bottom end of the inside of the collecting hopper.

7. The device for collecting waste from thick plate cutting according to claim 1, characterized in that: The lowermost end of the collecting hopper (3) is provided with a fixing piece, which is two semicircular through holes (6) arranged in mirror image, and a fixing rod (7) is formed between the two semicircular through holes (6).