Polishing equipment for large-diameter high-temperature-resistant flange machining
By designing a polishing equipment including rotating disc, limiting pin, motor-driven polishing parts, axial fan, and activated carbon filter, the existing equipment has been solved, and the efficient and uniform polishing and environmental purification of the flange are achieved.
Patent Information
- Application Number
- CN202421846542.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing polishing equipment has poor polishing effect and does not have dust collection and purification functions, resulting in uneven polishing of the flange surface and flying dust poses a threat to the environment and health.
A large-diameter high-temperature resistant flange processing polishing equipment is designed, using rotating discs, limit pins, motor-driven grinding parts, axial flow fans, activated carbon filters and other components to achieve uniform polishing of flange and dust purification.
It improves the polishing efficiency and uniformity of the flange, has dust collection and purification function, avoids dust flying, and improves the cleanliness of the processing environment.
Smart Images

Figure CN222874166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of polishing equipment, in particular to a polishing equipment for processing large-caliber high-temperature resistant flanges. Background Art
[0002] At present, a Chinese utility model with the announcement number CN216542604U discloses a grinding and polishing device for flange processing, including a mounting base, a flange body and a flange connection mechanism, wherein a mounting frame is fixedly mounted on the top of the mounting base, a rotating disk is rotatably connected to the top of the mounting frame, and the flange connection mechanism includes a plug-in rod and a mounting support plate. The grinding and polishing device for flange processing, by setting a flange connection mechanism, when the user is clamping the flange body, the user can directly place the flange body on the top of the rotating disk and pass the plug-in rod through the through hole opened on the flange body. After placement, the electric push rod contracts to complete the rapid clamping of the flange body. When the user needs to flip the flange body, the user can adjust the extension of the electric push rod and take out the flange body to complete the flipping process, so that the device has the advantage of being convenient for the user to take and flip the flange, which is convenient for the user to use;
[0003] Although the existing polishing equipment can limit the flange through the fixed component to prevent the flange from shifting during the polishing process, there are still other problems in the use process, such as slow polishing efficiency. Not only can the top of the flange be polished at a time, the surface of the flange needs to be assisted by other tools for secondary polishing, which will also block the polishing surface of the flange, reducing the polishing quality of the flange. Moreover, it does not have dust collection and purification function. A large amount of dust will be generated in the flange during the polishing process. After the dust is formed, it will fly upward. If the dust is inhaled by people, it will cause damage to the respiratory tract and pollute the surrounding environment. In order to solve the above-mentioned problems, we propose a polishing equipment for large-diameter high-temperature resistant flange processing. Utility Model Content
[0004] The utility model aims to provide a polishing device for processing large-caliber high-temperature resistant flanges, which solves the problem that the existing polishing equipment has poor polishing effect and does not have dust collection and purification functions.
[0005] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a polishing equipment for processing large-diameter high-temperature resistant flanges, including a box body, a first fixed frame welded on the top of the box body, a fixed plate arranged inside the box body, a first motor bolted to the bottom of the fixed plate, a rotating disk installed at the output end of the first motor, and limit pins symmetrically welded on the top of the rotating disk, a second motor and a third motor are bolted to the inside of the box body and the back of the first fixed frame respectively, the output end of the second motor and the output end of the third motor are fixedly sleeved with a first polishing piece and a second polishing piece respectively, a second fixed frame bolted to the inside of the first fixed frame, an axial flow fan bolted to the inside of the first fixed frame, an activated carbon filter arranged inside the second fixed frame, an air suction port is provided at the bottom of the second fixed frame, and an exhaust slot is provided on one side of the first fixed frame.
[0006] The adoption of the above technical solution can achieve a good polishing effect, which not only speeds up the polishing efficiency of the flange, but also ensures the uniformity of the polishing of the flange surface. At the same time, it can have a dust collection and purification function to prevent the flying dust from being inhaled into the body of surrounding people, and can also improve the surrounding processing environment, with high practicality.
[0007] The utility model is further configured as follows: a threaded rod is rotatably connected to the interior of the box body through a bearing, a fourth motor is fixedly sleeved on the other end of the threaded rod, a threaded plate is threadedly connected to the surface of the threaded rod, and support rods are symmetrically welded between the top of the threaded plate and the fixed plate.
[0008] By adopting the above technical solution, through the arrangement of the threaded rod, the fourth motor and the threaded plate, it can have a lateral movement function, and can drive the fixed plate and the rotating disk to move in and out of the first fixed frame, making it convenient for personnel to take, place and turn over the flange.
[0009] The utility model is further configured as follows: a slide rail is bolted inside the box body, and a sliding block slidably connected to the slide rail is welded to the bottom of the threaded plate.
[0010] By adopting the above technical solution, the threaded plate can be limited by setting the slide rail and the slider to prevent the threaded plate from rotating during the left and right movement.
[0011] The utility model is further configured as follows: three heat dissipation slots are opened on the front side of the box body, and dustproof nets are installed inside the heat dissipation slots.
[0012] By adopting the above technical solution, the heat dissipation slots and the dustproof net are arranged, so as to improve the ventilation effect inside the box and prevent the entry of dust.
[0013] The utility model is further configured as follows: transparent glass is embedded on the front side of the first fixing frame.
[0014] By adopting the above technical solution and providing transparent glass, it is convenient for personnel to observe the situation inside the first fixing frame.
[0015] The utility model is further configured as follows: the top and the bottom of the activated carbon filter are both clamped with a clamping seat, and the other sides of the two activated carbon filters are bolted to the first fixing frame and the second fixing frame respectively.
[0016] By adopting the above technical solution, the activated carbon filter can be limited by setting the holder to prevent the activated carbon filter from leaking and shifting after being placed.
[0017] The utility model is further configured as follows: a protective net is bolted to one side of the first fixing frame.
[0018] By adopting the above technical solution and setting the protective net, it is possible to prevent foreign objects from entering the axial flow fan through the exhaust slot.
[0019] In summary, the utility model has the following beneficial effects:
[0020] 1. The utility model places the flange on the rotating disk first, and after the flange is placed, its hole will be set on the limit pin, and then the first motor and the fourth motor are started at the same time. After the first motor is started, it will drive the rotating disk and the flange to rotate, and the fourth motor will drive the threaded plate to move backward. When the threaded plate moves to the right, it will drive the flange to enter the first fixed frame. After the flange enters, the second motor and the third motor are started at the same time. After starting, the second motor and the third motor will drive the first polishing piece and the second polishing piece to polish the surface and top of the flange synchronously, which can achieve a good polishing effect, which not only speeds up the polishing efficiency of the flange, but also ensures the uniformity of the polishing of the flange surface;
[0021] 2. The utility model starts the axial flow fan, which will rotate the internal impeller after starting. The impeller will discharge the air inside the second fixed frame from the exhaust slot when rotating. When the second fixed frame is in a negative pressure state, the dust-containing gas during flange grinding will be sucked in through the suction port. The dust-containing gas will pass through the activated carbon filter when flowing. The activated carbon filter will adsorb and intercept impurities and particulate matter in the gas, and can have the dust collection and purification function to prevent flying dust from being inhaled into the body of surrounding people, and can also improve the surrounding processing environment, with high practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0023] Figure 2 It is a front sectional view of the structure of the utility model;
[0024] Figure 3It is a partial top sectional view of the structure of the utility model.
[0025] Figure numerals: 1. Box body; 2. First fixed frame; 3. Fixed plate; 4. First motor; 5. Rotating disk; 6. Limit pin; 7. Second motor; 8. Third motor; 9. First polishing piece; 10. Second polishing piece; 11. Second fixed frame; 12. Axial flow fan; 13. Activated carbon filter; 14. Air intake; 15. Exhaust slot; 16. Threaded rod; 17. Fourth motor; 18. Threaded plate; 19. Slide rail; 20. Slider; 21. Heat dissipation slot; 22. Transparent glass; 23. Holder; 24. Protective net. DETAILED DESCRIPTION
[0026] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0027] Embodiment 1:
[0028] refer to Figure 1 , Figure 2 and Figure 3 A polishing device for processing large-caliber high-temperature resistant flanges includes a box body 1, a first fixed frame 2 is welded on the top of the box body 1, a fixed plate 3 is arranged inside the box body 1, a first motor 4 is bolted to the bottom of the fixed plate 3, a rotating disk 5 is installed at the output end of the first motor 4, and a limit pin 6 is symmetrically welded on the top of the rotating disk 5, a second motor 7 and a third motor 8 are bolted to the inside of the box body 1 and the back of the first fixed frame 2 respectively, and a first polishing piece 9 and a second polishing piece 10 are fixedly sleeved on the output end of the second motor 7 and the output end of the third motor 8 respectively, by first placing the flange on the rotating disk 5, after the flange is placed, its eyelet will be sleeved on the limit pin 6, and then the first motor 4 and the fourth motor 17 are started at the same time, and the first motor 4 will drive the rotating disk 5 and the flange to rotate after starting, and the fourth motor 17 will drive the threaded plate 18 to move backward after starting. When the threaded plate 18 moves to the right, it will drive the flange into the first fixed frame 2. After entering, the flange will start the second motor 7 and the third motor 8 at the same time. After starting, the second motor 7 and the third motor 8 will drive the first polishing part 9 and the second polishing part 10 to polish the surface and top of the flange synchronously, which can achieve a good polishing effect, speed up the polishing efficiency of the flange, and ensure the uniformity of the polishing of the flange surface.
[0029] refer to Figure 2 A threaded rod 16 is rotatably connected to the interior of the box body 1 through a bearing, and a fourth motor 17 is fixedly sleeved on the other end of the threaded rod 16. A threaded plate 18 is threadedly connected to the surface of the threaded rod 16, and support rods are symmetrically welded between the top of the threaded plate 18 and the fixed plate 3. Through the arrangement of the threaded rod 16, the fourth motor 17 and the threaded plate 18, it can have a lateral movement function, and can drive the fixed plate 3 and the rotating disk 5 to enter and exit the first fixed frame 2, so that personnel can take in and turn over the flange.
[0030] refer to Figure 2 A slide rail 19 is bolted inside the box body 1, and a slider 20 slidably connected to the slide rail 19 is welded at the bottom of the threaded plate 18. Through the setting of the slide rail 19 and the slider 20, the threaded plate 18 can be limited to prevent the threaded plate 18 from rotating during the left and right movement.
[0031] refer to Figure 1 Three heat dissipation slots 21 are provided on the front of the box body 1, and dustproof nets are installed inside the heat dissipation slots 21. The arrangement of the heat dissipation slots 21 and the dustproof nets can improve the ventilation effect inside the box body 1 and prevent dust from entering.
[0032] refer to Figure 1 A transparent glass 22 is embedded on the front of the first fixed frame 2 . The transparent glass 22 allows personnel to observe the situation inside the first fixed frame 2 .
[0033] Brief description of the use process: first place the flange on the rotating disk 5, and after the flange is placed, its hole will be set on the limit pin 6, and then start the first motor 4 and the fourth motor 17 at the same time. After starting, the first motor 4 will drive the rotating disk 5 and the flange to rotate, and the fourth motor 17 will drive the threaded plate 18 to move backward. When the threaded plate 18 moves to the right, it will drive the flange to enter the first fixed frame 2. After the flange enters, the second motor 7 and the third motor 8 are started at the same time. After starting, the second motor 7 and the third motor 8 will drive the first polishing piece 9 and the second polishing piece 10 to polish the surface and top of the flange synchronously.
[0034] Embodiment 2:
[0035] refer to Figure 1 and Figure 2 , a polishing equipment for processing large-diameter high-temperature resistant flanges, the interior of the first fixed frame 2 is bolted with a second fixed frame 11, the interior of the first fixed frame 2 is bolted with an axial flow fan 12, the interior of the second fixed frame 11 is provided with an activated carbon filter 13, the bottom of the second fixed frame 11 is provided with an air suction port 14, and one side of the first fixed frame 2 is provided with an exhaust slot 15. By starting the axial flow fan 12, the axial flow fan 12 will cause the internal impeller to rotate after starting, and the impeller will discharge the air inside the second fixed frame 11 from the exhaust slot 15 to the outside when rotating. When the interior of the second fixed frame 11 is in a negative pressure state, the dust-containing gas during flange grinding will be sucked in through the air suction port 14, and the dust-containing gas will pass through the activated carbon filter 13 when flowing. The activated carbon filter 13 will adsorb and intercept impurities and particulate matter in the gas, can have a dust collection and purification function, prevent flying dust from being inhaled into the body of surrounding people, and can also improve the surrounding processing environment, with high practicality.
[0036] refer to Figure 2The top and bottom of the activated carbon filter 13 are both clamped with a holder 23, and the other sides of the two activated carbon filters 13 are bolted to the first fixed frame 2 and the second fixed frame 11 respectively. Through the setting of the holder 23, the activated carbon filter 13 can be limited to prevent the activated carbon filter 13 from leaking and shifting after being placed.
[0037] refer to Figure 2 A protective net 24 is bolted to one side of the first fixing frame 2 . The provision of the protective net 24 can prevent foreign objects from entering the axial flow fan 12 through the exhaust slot 15 .
[0038] Brief description of the use process: by starting the axial flow fan 12, the axial flow fan 12 will rotate the internal impeller after starting. When the impeller rotates, the air inside the second fixed frame 11 will be discharged to the outside from the exhaust slot 15. When the inside of the second fixed frame 11 is in a negative pressure state, the dust-containing gas during flange grinding will be sucked in through the suction port 14. The dust-containing gas will pass through the activated carbon filter 13 when flowing, and the activated carbon filter 13 will adsorb and intercept impurities and particulate matter in the gas.
[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A polishing device for processing large-caliber high-temperature resistant flanges, comprising a housing (1), characterized in that: A first fixed frame (2) is welded to the top of the box body (1), a fixed plate (3) is arranged inside the box body (1), a first motor (4) is bolted to the bottom of the fixed plate (3), a rotating disk (5) is installed at the output end of the first motor (4), a limit pin (6) is symmetrically welded to the top of the rotating disk (5), a second motor (7) and a third motor (8) are bolted to the inside of the box body (1) and the back of the first fixed frame (2), a first polishing piece (9) and a second polishing piece (10) are fixedly sleeved to the output end of the second motor (7) and the output end of the third motor (8), a second fixed frame (11) is bolted to the inside of the first fixed frame (2), an axial flow fan (12) is bolted to the inside of the first fixed frame (2), an activated carbon filter (13) is arranged inside the second fixed frame (11), an air suction port (14) is provided at the bottom of the second fixed frame (11), and an air exhaust slot (15) is provided on one side of the first fixed frame (2).
2. The polishing equipment for processing large-diameter high-temperature resistant flanges according to claim 1 is characterized in that: A threaded rod (16) is rotatably connected to the interior of the box body (1) via a bearing, a fourth motor (17) is fixedly sleeved on the other end of the threaded rod (16), a threaded plate (18) is threadedly connected to the surface of the threaded rod (16), and support rods are symmetrically welded between the top of the threaded plate (18) and the fixed plate (3).
3. The polishing equipment for processing large-diameter high-temperature resistant flanges according to claim 2 is characterized in that: A slide rail (19) is bolted inside the box body (1), and a sliding block (20) slidably connected to the slide rail (19) is welded at the bottom of the threaded plate (18).
4. The polishing equipment for processing large-diameter high-temperature resistant flanges according to claim 1 is characterized in that: The front of the box body (1) is provided with three heat dissipation slots (21), and dustproof nets are installed inside the heat dissipation slots (21).
5. The polishing equipment for processing large-diameter high-temperature resistant flanges according to claim 1, characterized in that: The front side of the first fixing frame (2) is embedded with transparent glass (22).
6. The large-diameter high-temperature resistant flange polishing equipment according to claim 1 is characterized in that: The top and bottom of the activated carbon filter (13) are both clamped with a clamping seat (23), and the other sides of the two activated carbon filters (13) are bolted to the first fixing frame (2) and the second fixing frame (11) respectively.
7. The polishing equipment for processing large-diameter high-temperature resistant flanges according to claim 1, characterized in that: A protective net (24) is bolted to one side of the first fixing frame (2).
Citation Information
Patent Citations
Grinding and polishing equipment for flange machining
CN216542604U