Polishing brush regrinding device for cathode roller of crude foil engine

By using a remelting device and pressure sensor in the polishing mechanism of the cathode roller of the foil-growing machine, rapid feedback and real-time regulation of the polishing pressure are achieved, and the problems of overpressure and poor polishing quality of the cathode roller are solved, and the polishing efficiency and automation level are improved.

CN222874184UActive Publication Date: 2025-05-16LINGBAOBAOXIN ELECTRONIC TECH CO LTD

Patent Information

Application Number
CN202421414389.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-16
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The polishing mechanism of the cathode roller of the existing foil-growing machine has a hysteresis in pressure feedback and regulation, which may lead to overpressure damage to the cathode roller or poor polishing quality, and cannot be adjusted in time when the cathode roller thickness is reduced, which can easily cause excessive polishing, increasing unnecessary losses and manual intervention.

Method used

A polishing brush re-grinding device for cathode rollers in foil raw machine is adopted to quickly detect the polishing pressure of the polishing brush rollers through the re-grinding mechanism, and real-time regulation is performed using a pressure sensor and a microcontroller to avoid overpressure or underpressure, real-time adjustment of the cathode roller thickness and reduce manual intervention.

Benefits of technology

It realizes rapid feedback and real-time regulation of polishing pressure, avoids excessive polishing and unnecessary losses of cathode rollers, improves polishing efficiency and automation level, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a polishing brush regrinding device for a cathode roller of a crude foil engine, which belongs to the technical field of cathode rollers of crude foil engines and comprises a support base and a regrinding mechanism arranged at the upper end of the support base. Dovetail sliding grooves which are transversely and symmetrically distributed are formed in the left end and the right end of the upper surface of the sliding plate, a movable frame is slidably connected between the two dovetail sliding grooves, first springs are arranged on the rear wall faces of the dovetail sliding grooves, the front ends of the first springs are fixedly connected with the rear surface of the movable frame, and ejector rods are arranged on the lower sides of the left end and the right end of the rear surface of the movable frame. And pressure sensors in one-to-one correspondence with the ejector rods are arranged on the rear wall surfaces of the dovetail sliding grooves. According to the utility model, the polishing pressure of the polishing brush roller can be quickly known through the regrinding mechanism, the cathode roller is prevented from being damaged by overpressure or the polishing effect is prevented from being influenced by underpressure, the cathode roller of the crude foil engine is prevented from being excessively polished, and the manual intervention is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cathode rollers of foil making machines, and in particular relates to a polishing brush regrinding device for cathode rollers of foil making machines. Background Art

[0002] The cathode roller of the foil machine is a core component in the production process of electrolytic copper foil and plays a vital role. Its main function is to serve as the negative electrode in the electrolytic process to deposit copper ions to generate copper foil.

[0003] A novel cathode roller polishing mechanism with the authorization announcement number CN 220783439 U comprises a mounting base, on which a placement plate is fixedly installed symmetrically on the left and right sides, each of which is slidably provided with a mounting base plate, each of which is threadedly provided with four positioning bolts between the mounting base plate and the mounting base, and the four positioning bolts are evenly distributed symmetrically up and down and left and right, each of which is fixedly provided with a mounting base on the mounting base plate, and each of which is fixedly provided with a gear box on the mounting base, by rotating the motor shaft, power is transmitted to the gear box on the right side through the rotating rod, so that the rotating lead screw rotates, so that the movable threaded plate moves with the movable mounting frame, so that the polishing brush is close to the cathode roller, and the fixed frame is pushed forward in parallel, thereby solving the problem of non-parallel push of the single cylinder;

[0004] Although the problem of non-parallel propulsion of the single cylinder has been solved, there are still some problems in use. The pressure feedback of the polishing brush roller is not fast enough, and there is a lag in pressure regulation, which may cause the cathode roller to be damaged due to excessive pressure, or affect the polishing quality due to insufficient pressure. In addition, when the thickness of the cathode roller decreases due to continuous polishing, it is not possible to make immediate adjustments, and continued polishing is prone to excessive processing, which not only increases unnecessary losses in production, but also forces more manual intervention to monitor and adjust, reducing automation efficiency. Utility Model Content

[0005] In view of this, the utility model provides a polishing brush regrinding device for the cathode roller of a raw foil machine. Through the regrinding mechanism, the polishing pressure of the polishing brush roller can be quickly obtained, so as to avoid overpressure damaging the cathode roller or underpressure affecting the polishing effect, and avoid over-polishing of the cathode roller of the raw foil machine. The manual intervention is reduced, and the residual copper waste can be scraped off to avoid the polishing brush roller from affecting the cathode roller of the raw foil machine when polishing. At the same time, the metal chips or other waste generated in the polishing process can be scraped off to ensure that the liquid evenly covers the polishing area, reduce heat generation, protect the cathode roller of the raw foil machine and improve the polishing efficiency, thereby improving the overall automation level and production efficiency.

[0006] In order to solve the above technical problems, the utility model provides a polishing brush regrinding device for the cathode roller of a foil machine, comprising a supporting base and a regrinding mechanism arranged at the upper end of the supporting base, the regrinding mechanism comprising a sliding plate slidably connected to the upper end of the supporting base, the left and right ends of the upper surface of the sliding plate are provided with dovetail slide grooves which are laterally symmetrically distributed, a moving frame is slidably connected between the two dovetail slide grooves, the rear wall surfaces of the dovetail slide grooves are provided with springs 1, the front ends of the springs 1 are fixedly connected to the rear surface of the moving frame, push rods are arranged on the lower sides of the left and right ends of the rear surface of the moving frame, the rear wall surfaces of the dovetail slide grooves are provided with pressure sensors which are arranged one by one with the push rods, the pressure sensors and push rods located in the same dovetail slide groove are respectively located in the springs 1 adjacent to the same side, the pressure sensors are electrically connected to the external single-chip computer, a scraping assembly is also provided at the lower end of the moving frame, and a liquid adding assembly is also provided at the upper end of the moving frame.

[0007] The regrinding mechanism also includes a polishing brush roller rotatably connected to the upper side of the front end between the left and right walls of the moving frame. A motor is provided on the front side of the upper end of the left surface of the moving frame. The right end of the output shaft of the motor is fixedly connected to the left extension end of the polishing brush roller, and the motor is electrically connected to an external single-chip computer.

[0008] The regrinding mechanism also includes a screw rod rotatably connected to the middle part of the rear end of the support base, and the front end of the screw rod is threadedly connected to a thread hole arranged in the middle part of the rear surface of the sliding plate.

[0009] The scraping assembly includes guide slots which are laterally symmetrically arranged at the lower ends of the left and right walls of the movable frame, a scraper is slidably connected between the two guide slots, and a spring 2 is arranged on the rear wall of the guide slot, and the front end of the spring 2 is fixedly connected to the rear surface of the scraper.

[0010] The scraping assembly also includes a guide rod arranged on the rear wall of the guide slot, and the second spring is movably sleeved on the outside of the adjacent guide rods on the same side. The left and right ends of the rear surface of the scraper are provided with sliding holes adapted to the guide rod.

[0011] A guide groove is arranged at the front end of the upper surface of the scraper.

[0012] The liquid adding component comprises a delivery pipe arranged at the upper end of the moving frame, and nozzles are arranged in liquid outlets uniformly arranged laterally on the outer arc surface of the delivery pipe.

[0013] The beneficial effects of the above technical solution of the utility model are as follows:

[0014] 1. First, the relevant staff will fix the support base and its accessories to the predetermined position of the cathode roller regrinding of the raw foil machine, and then the relevant staff will rotate the screw, and the screw will drive the sliding plate and its accessories to move toward the cathode roller of the raw foil machine. After the polishing brush roller contacts the cathode roller of the raw foil machine, the polishing brush roller, the moving frame, the motor and the push rod will overcome the elastic force of the spring and move backward along the dovetail groove. At this time, the push rod will contact the pressure sensor, and then the pressure sensor will detect the pressure value and transmit the data to the external single-chip computer. After reaching the pressure value, the relevant staff will stop rotating the screw to quickly know the polishing pressure of the polishing brush roller to avoid overpressure damaging the cathode roller or underpressure affecting the polishing effect.

[0015] 2. After the adjustment is completed, the relevant staff will control the operation of the motor through an external single-chip microcomputer. The rotation of the motor output shaft drives the polishing brush roller to rotate synchronously, so that the polishing brush roller polishes the surface of the cathode roller of the foil machine. If the cathode roller is thinned due to polishing, the polishing brush roller, movable frame, motor and push rod will move forward under the action of the elastic force of the spring, so that the pressure applied by the push rod to the pressure sensor will change. After the pressure change reaches the set value, the external single-chip microcomputer controls the motor to operate immediately to avoid excessive polishing of the cathode roller of the foil machine and reduce manual intervention.

[0016] 3. The scraper will first contact the surface of the cathode roller of the raw foil machine, and always adhere to the surface of the cathode roller of the raw foil machine by applying appropriate pressure through spring 2. When the cathode roller of the raw foil machine rotates, the residual copper waste can be scraped off to avoid the polishing brush roller from affecting the cathode roller of the raw foil machine during polishing. At the same time, it can scrape off metal chips or other waste generated during the polishing process.

[0017] 4. The external polishing liquid filling pump is connected to the delivery pipe, and the polishing liquid is pumped into it. The polishing liquid entering the delivery pipe is sprayed to the polishing area through the nozzle, ensuring that the liquid evenly covers the polishing area, reducing heat generation, protecting the cathode roller of the foil machine and improving polishing efficiency, thereby improving the overall automation level and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of a polishing brush regrinding device for the cathode roller of a foil production machine according to the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the regrinding mechanism of the utility model;

[0020] Figure 3 It is a rear view structural schematic diagram of the utility model;

[0021] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0022] Explanation of the reference numerals: 100, support base; 200, sliding plate; 201, dovetail slide; 202, movable frame; 203, spring one; 204, push rod; 205, pressure sensor; 206, polishing brush roller; 207, motor; 208, screw rod; 300, guide slide; 301, scraper; 302, spring two; 303, guide rod; 400, guide groove; 501, delivery pipe; 502, nozzle. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0024] like Figure 1-4 As shown:

[0025] The present embodiment provides a polishing brush regrinding device for the cathode roller of a foil machine, comprising a support base 100 and a regrinding mechanism arranged at the upper end of the support base 100, the regrinding mechanism comprising a sliding plate 200 slidably connected to the upper end of the support base 100, the left and right ends of the upper surface of the sliding plate 200 are provided with dovetail slide grooves 201 which are symmetrically distributed laterally, a moving frame 202 is slidably connected between the two dovetail slide grooves 201, the rear wall surfaces of the dovetail slide grooves 201 are provided with springs 203, the front ends of the springs 203 are fixedly connected to the rear surface of the moving frame 202, the lower sides of the left and right ends of the rear surface of the moving frame 202 are provided with push rods 204, the rear walls of the dovetail slide grooves 201 are provided with pressure sensors 205 which are arranged one-to-one with the push rods 204, and the pressure sensors 205 located in the same dovetail slide groove 201 are provided with pressure sensors 205 which are arranged one-to-one with the push rods 204. The pressure sensor 205 and the push rod 204 in 01 are respectively located in the spring 1 203 adjacent to the same side, and the pressure sensors 205 are electrically connected to the external single-chip computer. The lower end of the movable frame 202 is also provided with a scraping component, and the upper end of the movable frame 202 is also provided with a liquid adding component; the regrinding mechanism also includes a polishing brush roller 206 rotatably connected to the upper side of the front end between the left and right walls of the movable frame 202, and a motor 207 is provided on the front side of the upper end of the left surface of the movable frame 202. The right end of the output shaft of the motor 207 is fixedly connected to the left extension end of the polishing brush roller 206, and the motor 207 is electrically connected to the external single-chip computer; the regrinding mechanism also includes a screw rod 208 rotatably connected to the middle part of the rear end of the support base 100, and the front end of the screw rod 208 is threadedly connected to the thread hole set in the middle part of the rear surface of the sliding plate 200.

[0026] like Figure 1-4As shown, the scraping assembly includes a guide slot 300 which is laterally symmetrically arranged at the lower ends of the left and right walls of the movable frame 202, a scraper 301 is slidably connected between the two guide slots 300, and a spring 2 302 is provided on the rear wall of the guide slot 300, and the front end of the spring 2 302 is fixedly connected to the rear surface of the scraper 301; the scraping assembly also includes a guide rod 303 arranged on the rear wall of the guide slot 300, and the spring 2 302 is movably sleeved on the outside of the adjacent guide rod 303 on the same side, and the left and right ends of the rear surface of the scraper 301 are provided with sliding holes adapted to the guide rod 303.

[0027] like Figure 1-3 As shown, the liquid adding assembly includes a delivery pipe 501 arranged at the upper end of the moving frame 202, and nozzles 502 are provided in the liquid outlets uniformly arranged laterally on the outer arc surface of the delivery pipe 501.

[0028] The working principle of the polishing brush regrinding device for the cathode roller of the raw foil machine provided by the utility model is as follows: first, the relevant staff fixes the support base 100 and its auxiliary mechanism to the predetermined position of the regrinding of the cathode roller of the raw foil machine, and then the relevant staff rotates the screw rod 208, and the screw rod 208 rotates to drive the sliding plate 200 and its auxiliary mechanism to move toward the cathode roller of the raw foil machine. After the polishing brush roller 206 contacts the cathode roller of the raw foil machine, the polishing brush roller 206, the moving frame 202, the motor 207 and the push rod 204 overcome the elastic force of the spring 203 and move backward along the dovetail slide groove 201. When the pressure sensor 205 is turned on, the push rod 204 will contact the pressure sensor 205, and then the pressure sensor 205 detects the pressure value and transmits the data to the external single-chip computer. After reaching the pressure value, the relevant staff stops rotating the screw 208 to maintain the polishing pressure of the polishing brush roller 206 to avoid overpressure damaging the cathode roller or underpressure affecting the polishing effect. After the adjustment is completed, the relevant staff adjusts the operation of the motor 207 through the external single-chip computer, and the output shaft of the motor 207 rotates to drive the polishing brush roller 206 to rotate synchronously, so that the polishing brush roller 206 polishes the surface of the cathode roller of the foil machine. If the cathode roller is thinned due to polishing, the polishing brush roller 206, the movable frame 202, the motor 207 and the push rod 204 will move forward under the elastic force of the spring 1 203, so that the pressure applied by the push rod 204 to the pressure sensor 205 changes. After the pressure change reaches the set value, the external single-chip microcomputer controls the motor 207 to operate immediately, so as to avoid over-polishing of the cathode roller of the foil machine and reduce manual intervention. In this process, the scraper 301 will first contact the surface of the cathode roller of the foil machine, and apply appropriate pressure through the spring 2 302 to always fit the cathode roller of the foil machine. The surface of the pole roller can scrape off the residual copper waste when the cathode roller of the foil machine rotates, so as to avoid the influence of the polishing brush roller 206 on the polishing of the cathode roller of the foil machine, and at the same time, it can scrape off the metal chips or other waste generated in the polishing process. The external polishing liquid filling pump is connected to the delivery pipe 501, and the polishing liquid is pumped into it. The polishing liquid entering the delivery pipe 501 is sprayed to the polishing area through the nozzle 502, so as to ensure that the liquid evenly covers the polishing area, reduce heat generation, protect the cathode roller of the foil machine and improve the polishing efficiency, thereby improving the overall automation level and production efficiency.

[0029] like Figure 1-4 As shown, a guide groove 400 is provided at the front end of the upper surface of the scraper 301. The guide groove 400 is designed to guide the scraped waste materials and waste liquid to the collection system to keep the working area clean.

[0030] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0031] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A polishing brush regrinding device for cathode roller of foil machine, characterized in that: The invention comprises a support base (100) and a regrinding mechanism arranged at the upper end of the support base (100), wherein the regrinding mechanism comprises a sliding plate (200) slidably connected to the upper end of the support base (100), and the upper surface of the sliding plate (200) is provided with dovetail grooves (201) symmetrically distributed in the transverse direction at the left and right ends, and a moving frame (202) is slidably connected between the two dovetail grooves (201), and the rear wall surfaces of the dovetail grooves (201) are provided with springs 1 (203), and the front ends of the springs 1 (203) are fixedly connected to the rear surface of the moving frame (202). Push rods (204) are provided on the lower sides of both left and right ends of the rear surface of the movable frame (202); pressure sensors (205) arranged one-to-one in correspondence with the push rods (204) are provided on the rear wall surface of the dovetail slide groove (201); the pressure sensor (205) and the push rod (204) located in the same dovetail slide groove (201) are respectively located in the spring 1 (203) adjacent to each other on the same side; the pressure sensors (205) are electrically connected to an external single-chip computer; a scraping component is also provided at the lower end of the movable frame (202); and a liquid adding component is also provided at the upper end of the movable frame (202).

2. A polishing brush regrinding device for cathode roller of foil production machine as claimed in claim 1, characterized in that: The regrinding mechanism also includes a polishing brush roller (206) rotatably connected to the upper front side between the left and right walls of the moving frame (202); a motor (207) is provided on the front side of the upper end of the left surface of the moving frame (202); the right end of the output shaft of the motor (207) is fixedly connected to the left extension end of the polishing brush roller (206); and the motor (207) is electrically connected to an external single chip computer.

3. A polishing brush regrinding device for cathode roller of foil production machine as claimed in claim 1, characterized in that: The regrinding mechanism also includes a screw rod (208) rotatably connected to the middle of the rear end of the support base (100), and the front end of the screw rod (208) is threadedly connected to a thread hole provided in the middle of the rear surface of the sliding plate (200).

4. A polishing brush regrinding device for cathode roller of foil machine as claimed in claim 1, characterized in that: The scraping assembly comprises guide slots (300) which are laterally symmetrically arranged at the lower ends of the left and right walls of the movable frame (202); a scraper (301) is slidably connected between the two guide slots (300); a spring (302) is provided on the rear wall of each guide slot (300); and the front end of each spring (302) is fixedly connected to the rear surface of the scraper (301).

5. A polishing brush regrinding device for cathode roller of foil machine as claimed in claim 4, characterized in that: The scraping assembly also includes a guide rod (303) arranged on the rear wall of the guide slide groove (300), the second spring (302) is movably sleeved on the outside of the adjacent guide rod (303) on the same side, and the left and right ends of the rear surface of the scraper (301) are both provided with sliding holes adapted to the guide rod (303).

6. A polishing brush regrinding device for cathode roller of foil production machine as claimed in claim 4, characterized in that: A guide groove (400) is provided at the front end of the upper surface of the scraper (301).

7. A polishing brush regrinding device for cathode roller of foil production machine as claimed in claim 1, characterized in that: The liquid adding assembly comprises a delivery pipe (501) arranged at the upper end of the movable frame (202), and nozzles (502) are provided in liquid outlets uniformly arranged laterally on the outer arc surface of the delivery pipe (501).

Citation Information

Patent Citations

  • Novel cathode roller polishing mechanism

    CN220783439U

Cited By

  • Titanium edge polishing device for cathode roller machining

    CN121104858A