Novel jacket sheet body folding, assembling and positioning device
By introducing hydraulic lifting components and positioning components into the catheter frame sheet retraction assembly positioning device, the problems of low efficiency and high cost of positioning and closing assembly of catheter frame sheets in the prior art are solved, and a more efficient production process and higher safety are achieved.
Patent Information
- Application Number
- CN202421895352.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The prior art is inefficient and cost-effective during the on-board positioning and closing assembly of offshore wind power conduit frames, and the welding of horse plates leads to damage to prefabricated paint, resulting in horse feet, affecting production efficiency and safety.
A new type of conduit frame sheet body is designed to include assembly platform, positioning assembly and hydraulic hoisting assembly. The positioning assembly consists of a first positioning plate and a second positioning plate. The hydraulic hoisting assembly includes a hydraulic hoisting member and a hydraulic control system. The hydraulic hoisting member is controlled through the hydraulic control system to adjust the inclination angle of the second positioning plate, and simplify the sheet closing process.
Through this device, the time and manpower of adjusting the sheet angle is significantly saved, working efficiency is improved, cost is reduced, and safety is improved through anti-slip stops, avoiding the sheet falling.
Smart Images

Figure CN222874379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet assembly and positioning, in particular to a novel catheter frame sheet closing and assembly positioning device. Background Art
[0002] Under the background of "carbon neutrality", domestic coastal provinces are stepping up the development of renewable energy, mainly offshore wind power. It is expected to build 48GW from 2023 to 2025. Therefore, offshore wind power-related manufacturing companies are constantly improving production efficiency, expanding production capacity, and meeting market demand. As the basic structure for offshore wind power installation, the conductor frame has high manufacturing difficulty and high quality requirements. Manufacturing companies have been continuously improving and improving the production process to meet specifications and customer requirements.
[0003] Deficiencies of existing technology:
[0004] At present, due to the high quality requirements of total station measurement accuracy, the efficiency of sheet positioning and angle adjustment is very low, and it needs to be adjusted and inspected again, which is time-consuming and labor-intensive. The assembly of sheet bodies occupies a lot of production resources and is an important bottleneck for achieving rapid production. At the same time, the welding of horse plates destroys the prefabricated paint and produces a large number of flaws, and the production cost is relatively high. Utility Model Content
[0005] The utility model aims to provide a novel catheter frame sheet closure assembly positioning device to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a novel jacket frame sheet closing assembly positioning device, comprising an assembly platform, a positioning assembly is arranged above the assembly platform, the positioning assembly is connected to a hydraulic jacking assembly, and the positioning assembly comprises:
[0007] A first positioning plate, wherein the first positioning plate is disposed above the assembly platform;
[0008] A second positioning plate is connected to the first positioning plate and is arranged above the assembly platform.
[0009] Preferably, the hydraulic jacking assembly comprises:
[0010] A hydraulic jacking member, wherein the hydraulic jacking member is disposed between the first positioning plate and the second positioning plate;
[0011] A hydraulic control system is connected to and controls the hydraulic jacking member.
[0012] Preferably, the hydraulic jacking component includes a mounting seat and a movable rod, and a plurality of mounting seats are provided at the bottom of the first positioning plate and the top of the second positioning plate, and the movable ends of the movable rod are respectively connected to the mounting seats.
[0013] Preferably, an anti-slip stopper is provided on the surface of the second positioning plate.
[0014] Preferably, the first positioning plate and the second positioning plate are connected by a rotating hinge.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. A novel catheter frame sheet closing assembly positioning device is provided with a positioning component and a hydraulic jacking component. The positioning component includes a first positioning plate and a second positioning plate. The hydraulic jacking component includes a hydraulic jacking part and a hydraulic control system. The hydraulic jacking part includes a mounting seat and a movable rod. The inclination angle ɑ of the sheet closing is obtained through a product model. The hydraulic control system is turned on. The hydraulic control system controls the hydraulic jacking part to move. The movable rod jacks the second positioning plate to an angle ɑ with the first positioning plate, thereby avoiding the manpower and time wasted by multiple sheet angle adjustments, saving adjustment time and improving work efficiency. At the same time, the platform surface contacts the sheet pipe mouth instead of the horse plate contacting the sheet, which greatly improves safety and reduces costs.
[0017] 2. This new type of catheter frame sheet closing assembly positioning device has an anti-slip block that can prevent the sheets from falling during the lifting process, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a specific schematic diagram of the positioning component of the utility model;
[0020] Figure 3 It is a side view of the overall assembly of the utility model;
[0021] Figure 4 It is a top view of the overall components of the utility model;
[0022] In the figure: 110, assembly platform; 120, first positioning plate; 130, second positioning plate; 131, anti-slip stopper; 140, hydraulic jacking member; 141, mounting seat; 142, movable rod; 150, rotary hinge. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0027] Example
[0028] See also Figure 1-4 As shown, the utility model provides a new technical solution for the positioning device for closing and assembling the sheets of a conductor frame: it includes an assembly platform 110, a positioning component is arranged above the assembly platform 110, the positioning component is connected to a hydraulic jacking component, the positioning component includes a first positioning plate 120 and a second positioning plate 130, the first positioning plate 120 is arranged above the assembly platform 110, the second positioning plate 130 is connected to the first positioning plate 120 and is arranged above the assembly platform 110, the first positioning plate 120 and the second positioning plate 130 are connected by a rotating hinge 150, and the positioning component avoids the manpower and time wasted due to multiple sheet angle adjustments.
[0029] Furthermore, the hydraulic jacking assembly includes a hydraulic jacking member 140 and a hydraulic control system. The hydraulic jacking member 140 is arranged between the first positioning plate 120 and the second positioning plate 130. The hydraulic control system is connected to and controls the hydraulic jacking member 140. The hydraulic jacking member 140 includes a mounting seat 141 and a movable rod 142. The mounting seat 141 is provided with a plurality of mounting seats 141 at the bottom of the first positioning plate 120 and the top of the second positioning plate 130. Both ends of the movable rod 142 are respectively connected to the mounting seat 141 by bolts. The surface of the second positioning plate 130 is provided with an anti-slip stopper 131. When in use, the inclination angle ɑ of the sheet body closure is obtained through the product model, the hydraulic control system is turned on, and the hydraulic control system controls the hydraulic jacking member 140 to move. The movable rod 142 lifts the second positioning plate 130 to an angle ɑ with the first positioning plate 120, and the first sheet The body is hoisted to the surface of the second positioning plate 130. When the first sheet body main pipe is in contact with the second positioning plate 130, the hoisting support tooling is fixed. The anti-slip block 131 can prevent the sheet body from falling during the hoisting process. The second sheet body is hoisted to the surface of the second positioning plate 130. When the second sheet body main pipe is in contact with the second positioning plate 130, the hoisting support tooling is fixed, and then the first branch pipe sheet body and the second branch pipe sheet body are installed, and the first branch pipe sheet body and the second branch pipe sheet body are hoisted and inserted between the first sheet body and the second sheet body. After completion, the pipe mouth welding operation and the sheet body closing welding operation are carried out; the overall device meets the requirements of the technical drawings, avoids the manpower and time wasted by multiple sheet body angle adjustments, saves adjustment time and improves the single set closing efficiency. At the same time, the platform surface contacts the sheet body pipe mouth instead of the horse plate contacting the sheet body, which greatly improves safety and reduces costs.
[0030] The working principle of the utility model is as follows:
[0031] When in use, a novel catheter frame sheet closing assembly positioning device of the present embodiment is provided with a positioning component and a hydraulic jacking component. The positioning component includes a first positioning plate 120 and a second positioning plate 130. The hydraulic jacking component includes a hydraulic jacking member 140 and a hydraulic control system. The hydraulic jacking member 140 includes a mounting seat 141 and a movable rod 142. The inclination angle ɑ of the sheet closing is obtained through the product model. The hydraulic control system is turned on. The hydraulic control system controls the hydraulic jacking member 140 to move. The movable rod 142 jacks the second positioning plate 130 to an angle ɑ with the first positioning plate 120, and the first sheet is hoisted to the surface of the second positioning plate 130. When the first sheet main pipe is in contact with the second positioning plate 130, the hoisting support The support tooling is used to fix the anti-slip block 131, which can prevent the sheet from falling during the lifting process. The second sheet is lifted onto the surface of the second positioning plate 130. When the second sheet main pipe is in contact with the second positioning plate 130, the lifting support tooling is used to fix it, and then the first branch pipe sheet and the second branch pipe sheet are installed, and the first branch pipe sheet and the second branch pipe sheet are inserted between the first sheet and the second sheet after lifting. After completion, the pipe mouth welding operation and the sheet closing welding operation are carried out; the overall device meets the requirements of the technical drawings, avoids the manpower and time wasted by multiple sheet angle adjustments, saves adjustment time and improves the single-set closing efficiency. At the same time, the platform surface contacts the sheet pipe mouth instead of the horse plate contacting the sheet, which greatly improves safety and reduces costs.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel catheter frame sheet closing assembly positioning device, comprising an assembly platform (110), characterized in that: A positioning assembly is arranged above the assembly platform (110), the positioning assembly is connected to a hydraulic jacking assembly, and the positioning assembly comprises: A first positioning plate (120), the first positioning plate (120) being arranged above the assembly platform (110); A second positioning plate (130), the second positioning plate (130) is connected to the first positioning plate (120) and is arranged above the assembly platform (110).
2. According to claim 1, a novel catheter frame sheet closure assembly positioning device is characterized by: The hydraulic lifting assembly comprises: A hydraulic lifting member (140), wherein the hydraulic lifting member (140) is disposed between the first positioning plate (120) and the second positioning plate (130); A hydraulic control system is connected to and controls the hydraulic lifting component (140).
3. A novel catheter frame sheet closure assembly positioning device according to claim 2, characterized in that: The hydraulic lifting component (140) comprises a mounting seat (141) and a movable rod (142); the mounting seat (141) is provided with a plurality of mounting seats at the bottom of the first positioning plate (120) and the top of the second positioning plate (130); and the movable ends of the movable rod (142) are respectively connected to the mounting seat (141).
4. According to claim 1, a novel catheter frame sheet closure assembly positioning device is characterized by: An anti-slip stopper (131) is provided on the surface of the second positioning plate (130).
5. According to claim 1, a novel catheter frame sheet closure assembly positioning device is characterized by: The first positioning plate (120) and the second positioning plate (130) are connected by a rotating hinge (150).