Ceramic softening device for ceramic processing

By designing a closed structure and atomizing nozzle in the ceramic softening device, the problem of water mist splashing is solved, the recovery rate is improved, and a more efficient and environmentally friendly ceramic softening process is achieved.

CN222874888UActive Publication Date: 2025-05-16FUJIAN QUANZHOU QINFA CERAMICS CO LTD
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Patent Information

Application Number
CN202421493697.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-16
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing ceramic softening devices lack sealing protection measures, which leads to the sprayed water mist splashing out, contaminating the working environment and reducing the recovery rate of the softening solution.

Method used

A closed ceramic softening device is designed, and a closed structure is formed by setting a telescopic hose and connecting tube sleeve between the spray cover and the splash cover to prevent water mist from splashing out. At the same time, an atomized spray head and a rotary rotary table are used to ensure uniform spraying and retrieval of the soft solution.

Benefits of technology

It effectively prevents water mist from splashing out, reduces pollution in the working environment, and improves the recovery rate of softening solutions, ensuring the efficiency and environmental protection of the ceramic softening process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic softening device for ceramic machining. The ceramic softening device comprises a workbench, a rotary table, a motor, a splash guard, an annular groove, a support, a spraying cover, a spraying head, an atomizing nozzle, a water supply pipe, a telescopic hose, a connecting pipe sleeve, a handle and a fixing belt. According to the utility model, the closed softening device is arranged, the connecting pipe sleeve is moved downwards and inserted into the inner side of the annular groove, and the telescopic hose can be stretched to be connected between the spraying cover and the splash-proof cover in the process, so that the space between the spraying cover and the splash-proof cover is closed, and water mist is prevented from splashing outwards to pollute the working environment; the spraying head sprays the softening assisting solution downwards to the surface of the ceramic part after atomizing the softening assisting solution through the atomizing spraying head, the softening assisting solution permeates into the ceramic part to soften the ceramic part so as to enhance the plasticity and machinability of the ceramic part, the motor can be started in the spraying process to drive the rotary table to rotate, the rotary table drives the ceramic part to rotate, the ceramic part can be sprayed more sufficiently, and the ceramic part can be cleaned more thoroughly. And dead angles are not easy to leave.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic processing equipment, in particular to a ceramic softening device for ceramic processing. Background Art

[0002] During the ceramic production process, in order to soften the ceramic, a spraying device is usually used to spray a softening solution onto the ceramic to increase the humidity of the clay, thereby enhancing the plasticity and workability of the clay.

[0003] Existing patent application number: CN202321550528.7 A ceramic softening device for ceramic production, including a workbench, a water pump is fixedly installed on the top of the workbench, one end of the water pump is connected to a hose, and the other end is connected to a water tank; the worm is driven by a motor to rotate, so that the worm and the worm wheel produce meshing motion, and then the worm wheel drives the steel pipe and the nozzle to rotate, thereby increasing the spraying range of the nozzle and avoiding the phenomenon of dead angles in spraying. With the rotation of the turntable, water can be sprayed on different directions of the blank, and the blank can be sprayed evenly, thereby ensuring the softening effect of the blank.

[0004] The above patent records a ceramic softening device, which softens ceramics by spraying a softening solution. However, in actual application, due to the lack of sealing protection measures, the water mist sprayed by the softening device on the ceramics is easy to splash out, which can easily pollute the working environment and reduce the recovery rate of the softening solution. For this reason, we propose a ceramic softening device for ceramic processing to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a ceramic softening device for ceramic processing to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ceramic softening device for ceramic processing, including a closed softening device, the closed softening device includes a workbench, a turntable, a motor, a splash shield, an annular groove, a bracket, a spray shield, a spray head, an atomizing nozzle, a water supply pipe, a telescopic hose, a connecting pipe sleeve, a handle and a fixing belt, a turntable is rotatably installed in the middle of the top surface of the workbench, a motor is installed in the middle of the bottom surface of the workbench, and the output end of the motor top is connected to the turntable, a splash shield is installed in the middle of the top surface of the workbench, the turntable is located at the inner center of the splash shield, an annular groove is opened on the top edge of the splash shield, and the back of the top surface of the workbench A bracket is welded on the top of the bracket, a spray hood is welded on the top of the inner side of the spray hood, an atomizing nozzle is arranged on the bottom of the spray head, a water supply pipe is connected to the top of the spray hood, the water supply pipe extends into the inner side of the spray hood and is connected with the spray head, a telescopic hose is bonded and installed on the bottom edge of the spray hood, the telescopic hose is communicated with the inner side of the spray hood, a connecting pipe sleeve is integrally arranged on the bottom edge of the telescopic hose, the connecting pipe sleeve can be plugged into the inner side of the annular groove, handles are symmetrically arranged on the left and right side walls of the connecting pipe sleeve, and fixing belts are symmetrically arranged on the front and rear side walls of the spray hood, and the bottom end of the fixing belt is fixed to the connecting pipe sleeve by Velcro.

[0007] Preferably, the depth of the annular groove is not less than 4 cm.

[0008] Preferably, a hydrophobic coating is sprayed on the inner wall of the telescopic hose.

[0009] Preferably, the number of the atomizing nozzles is not less than 6, and the atomizing nozzles are distributed in a ring shape at the bottom of the shower head.

[0010] Preferably, the closed softening device also includes a liquid collecting hopper, a recovery pipe and a drainage trough. A liquid collecting hopper is installed in the middle of the bottom surface of the workbench, the motor is located at the inner center of the liquid collecting hopper, the bottom opening of the liquid collecting hopper is connected to the recovery pipe, and a drainage trough is provided through the middle of the workbench, and the drainage trough is located between the turntable and the splash shield.

[0011] Preferably, a waterproof shell is installed in the middle of the bottom surface of the workbench, and the motor is sealed and installed inside the waterproof shell.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model is provided with a closed softening device, and the connecting pipe sleeve is moved down and inserted into the inner side of the annular groove. During this process, the telescopic hose will be stretched and elongated to be connected between the spray cover and the splash cover, so that the spray cover and the splash cover are closed to prevent water mist from splashing outwards and polluting the working environment. When the softening process is carried out, the external water tank provides the softening solution to the spray head through the water supply pipe, and the spray head atomizes the softening solution through the atomizing nozzle and sprays it downwards onto the surface of the ceramic part, so that the softening solution penetrates into the ceramic part to soften it, so as to enhance its plasticity and workability. During the spraying process, the motor can be started to drive the turntable to rotate, so that the turntable rotates with the ceramic part, so that the ceramic part can be more fully sprayed and is not easy to leave dead corners. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the partial structure of the workbench of the utility model;

[0016] Figure 3 This is a schematic diagram of the telescopic hose structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the front cross-sectional structure of the spray hood of the utility model;

[0018] Figure 5 It is a schematic diagram of the front cross-sectional structure of the workbench of the utility model.

[0019] In the figure: closed softening device-1, workbench-11, turntable-12, motor-13, waterproof shell-131, splash cover-14, annular groove-15, bracket-16, spray cover-17, spray head-18, atomizing nozzle-181, water supply pipe-19, telescopic hose-110, connecting pipe sleeve-111, handle-112, fixing belt-113, liquid collecting bucket-114, recovery pipe-115, drainage trough-116. DETAILED DESCRIPTION

[0020] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0021] See also Figure 1-4The utility model provides a ceramic softening device for ceramic processing, including a closed softening device 1, the closed softening device 1 includes a workbench 11, a turntable 12, a motor 13, a splash shield 14, an annular groove 15, a bracket 16, a spray hood 17, a spray head 18, an atomizing nozzle 181, a water supply pipe 19, a telescopic hose 110, a connecting pipe sleeve 111, a handle 112 and a fixing belt 113, the turntable 12 is rotatably installed in the middle of the top surface of the workbench 11, the motor 13 is installed in the middle of the bottom surface of the workbench 11, and the top output end of the motor 13 is connected to the turntable 12, the splash shield 14 is installed in the middle of the top surface of the workbench 11, the turntable 12 is located at the inner center of the splash shield 14, the top edge of the splash shield 14 is provided with an annular groove 15, the rear part of the top surface of the workbench 11 is welded with a bracket 16, the top of the bracket 16 is welded with a spray shield 17, and the top of the inner top of the spray shield 17 is provided with a spray The top of the spray hood 17 is connected to a water supply pipe 19, which extends into the inner side of the spray hood 17 and is connected to the spray head 18. A telescopic hose 110 is bonded and installed on the bottom edge of the spray hood 17. The telescopic hose 110 is connected to the inner side of the spray hood 17. A connecting pipe sleeve 111 is integrally provided on the bottom edge of the telescopic hose 110. The connecting pipe sleeve 111 can be plugged into the inner side of the annular groove 15, so that the spray hood 17 and the splash shield 14 are closed to prevent water mist from splashing out and polluting the working environment. Handles 112 are symmetrically installed on the left and right side walls of the connecting pipe sleeve 111, and fixing belts 113 are symmetrically installed on the front and rear side walls of the spray hood 17. The bottom end of the fixing belt 113 is fixed to the connecting pipe sleeve 111 by Velcro. The fixing belt 113 reinforces the telescopic hose 110 to prevent it from extending downward by itself.

[0022] To further illustrate, the depth of the annular groove 15 is not less than 4 cm, so that the connecting sleeve 111 and the annular groove 15 have a sufficient connection length and are not easy to get loose.

[0023] To further illustrate, the inner wall of the telescopic hose 110 is sprayed with a hydrophobic coating, so that residual water droplets are not easily attached to the inner wall of the telescopic hose 110, ensuring that the softening solution can be smoothly recovered.

[0024] To further explain, the number of the atomizing nozzles 181 is not less than 6, and the atomizing nozzles 181 are distributed in a ring at the bottom of the spray head 18 to increase the spraying range of the atomizing nozzles 181 .

[0025] See also Figure 5The utility model provides a ceramic softening device for ceramic processing. The closed softening device 1 also includes a liquid collecting bucket 114, a recovery pipe 115 and a drainage trough 116. The liquid collecting bucket 114 is installed in the middle of the bottom surface of the workbench 11, and the motor 13 is located at the inner center of the liquid collecting bucket 114. The bottom opening of the liquid collecting bucket 114 is connected with the recovery pipe 115. A drainage trough 116 is provided through the middle of the workbench 11, and the drainage trough 116 is located between the turntable 12 and the splash shield 14. The liquid in the splash shield 14 will be discharged downward into the liquid collecting bucket 114 through the drainage trough 116, and then the liquid collecting bucket 114 will concentrate and guide the liquid to the recovery pipe 115 for discharge, thereby realizing the recycling of the softening solution.

[0026] To further explain, a waterproof shell 131 is installed in the middle of the bottom surface of the workbench 11, and the motor 13 is sealed and installed inside the waterproof shell 131 to provide a closed working environment for the motor 13 to avoid water ingress failure.

[0027] Here’s how it works:

[0028] First, before use, first hold the handle 112 to lift the connecting sleeve 111 until the connecting sleeve 111 shrinks upward to the minimum thickness, and then fit the end of the fixing belt 113 to the connecting sleeve 111 to fix it, so as to fix the telescopic hose 110 and prevent it from extending downward by itself.

[0029] Second, when using, first place the ceramic piece on the top of the turntable 12, and after confirming that the ceramic piece is firmly placed, release the fixation of the fixing belt 113 and the connecting pipe sleeve 111, then hold the handle 112 to move the connecting pipe sleeve 111 down and insert it into the inner side of the annular groove 15. During this process, the telescopic hose 110 will stretch and lengthen to connect between the spray cover 17 and the splash cover 14, so that the spray cover 17 and the splash cover 14 are closed to prevent water mist from splashing out and polluting the working environment. When performing the softening process, the external water tank provides a softening solution to the spray head 18 through the water supply pipe 19. The spray head 18 atomizes the softening solution through the atomizing nozzle 181 and sprays it downward onto the surface of the ceramic piece, allowing the softening solution to penetrate into the ceramic piece to soften it, so as to enhance its plasticity and workability. During the spraying process, the motor 13 can be started to drive the turntable 12 to rotate, so that the turntable 12 rotates with the ceramic piece, so that the ceramic piece can be more fully sprayed and is not easy to leave dead corners.

[0030] Third, during the spraying process, the liquid in the splash shield 14 will be discharged downward into the liquid collecting bucket 114 through the drainage groove 116, and then the liquid collecting bucket 114 will be concentrated and directed to the recovery pipe 115 for discharge, thereby realizing the recycling of the softening solution.

[0031] The above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A ceramic softening device for ceramic processing, characterized in that: The enclosed softening device (1) comprises a workbench (11), a turntable (12), a motor (13), a splash shield (14), an annular groove (15), a bracket (16), a spray hood (17), a spray head (18), an atomizing nozzle (181), a water supply pipe (19), a telescopic hose (110), a connecting pipe sleeve (111), a handle (112) and a fixing belt (113). The middle part of the top surface of the workbench (11) is turned. A turntable (12) is installed on the working table (11), a motor (13) is installed in the middle of the bottom surface of the working table (11), and the top output end of the motor (13) is connected to the turntable (12), a splash cover (14) is installed in the middle of the top surface of the working table (11), the turntable (12) is located at the inner center of the splash cover (14), and an annular groove (15) is opened on the top edge of the splash cover (14), and a bracket (16) is welded on the rear of the top surface of the working table (11), and the bracket (16) is welded on the rear of the top surface of the working table (11). 6) A spray hood (17) is welded to the top, a spray head (18) is installed on the top of the inner side of the spray hood (17), an atomizing nozzle (181) is installed on the bottom of the spray head (18), a water supply pipe (19) is connected to the top of the spray hood (17), the water supply pipe (19) extends into the inner side of the spray hood (17) and is connected to the spray head (18), a telescopic hose (110) is bonded to the bottom edge of the spray hood (17), and the telescopic hose (110) is connected to the spray head (18). The inner sides of the hood (17) are interconnected, a connecting sleeve (111) is integrally provided at the bottom edge of the telescopic hose (110), the connecting sleeve (111) can be plugged into the inner side of the annular groove (15), handles (112) are symmetrically mounted on the left and right side walls of the connecting sleeve (111), and fixing belts (113) are symmetrically mounted on the front and rear side walls of the spray hood (17), and the bottom end of the fixing belt (113) is fixedly attached to the connecting sleeve (111) by a Velcro.

2. A ceramic softening device for ceramic processing according to claim 1, characterized in that: The depth of the annular groove (15) is not less than 4 cm.

3. A ceramic softening device for ceramic processing according to claim 1, characterized in that: The inner wall of the telescopic hose (110) is sprayed with a hydrophobic coating.

4. A ceramic softening device for ceramic processing according to claim 1, characterized in that: The number of the atomizing nozzles (181) is no less than 6, and the atomizing nozzles (181) are distributed in an annular manner at the bottom of the shower head (18).

5. The ceramic softening device for ceramic processing according to claim 1, characterized in that: The enclosed softening device (1) further comprises a liquid collecting hopper (114), a recovery pipe (115) and a drainage trough (116); the liquid collecting hopper (114) is installed in the middle of the bottom surface of the workbench (11); the motor (13) is located at the inner center of the liquid collecting hopper (114); the bottom opening of the liquid collecting hopper (114) is connected to the recovery pipe (115); a drainage trough (116) is provided through the middle of the workbench (11); and the drainage trough (116) is located between the turntable (12) and the splash shield (14).

6. The ceramic softening device for ceramic processing according to claim 1, characterized in that: A waterproof shell (131) is installed in the middle of the bottom surface of the workbench (11), and the motor (13) is sealed and installed inside the waterproof shell (131).

Citation Information

Patent Citations

  • Ceramic softening device for ceramic production

    CN220179635U