Batching machine for grouting material processing

By designing a grouting batching machine with automatic weighing function, the problem of manual weighing of existing grouting machines is solved, and efficient and automated preparation of grouting materials is achieved.

CN222874927UActive Publication Date: 2025-05-16ZHEJIANG CONCRETE TECH CO LTD
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Patent Information

Application Number
CN202421501028.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-16
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing grouting and ingredient batching machines only have a stirring function and require manual weighing and adding mixing tanks, which leads to cumbersome and time-consuming preparation.

Method used

A gravel processing batching machine is designed, and the animal barrel is rotated to the top of the weighing cylinder through a rotating frame, and the material is automatically weighed using a movable plate and weighed assembly, and the weighed material is added to the mixing tank through the feed hopper for mixing.

Benefits of technology

The automated material weighing and mixing process is realized, which avoids the cumbersomeness of manual weighing, significantly improves the preparation efficiency, and saves time and is more time-saving and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching machine for processing grouting materials, and aims to solve the problems that the whole preparation work is tedious, time-consuming and labor-consuming due to the fact that the grouting materials are usually weighed manually and then added into a mixing tank in the conventional batching machine. According to the technical scheme, the batching machine for grouting material processing is characterized by comprising a support, a rotating frame and a driving mechanism used for driving the rotating frame to rotate are arranged on the support, a plurality of material barrels are arranged on the rotating frame and distributed in an annular array mode with the rotating center of the rotating frame as the circle center, and discharging pipes are arranged at the bottoms of the material barrels. According to the batching machine for grouting material processing, the rotating frame rotates to drive the multiple material barrels to sequentially rotate to the position above the weighing cylinder, the movable plate at the bottom of the weighing cylinder is closed, the weighing assembly weighs falling materials, then the movable plate is controlled to rotate to enable the bottom of the weighing cylinder to be opened, and the weighing cylinder is placed on the batching machine. Weighed materials fall down and are added into the mixing tank through the feeding hopper, complexity of manual material weighing is avoided, and time saving and high efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting material preparation, and more specifically, to a batching machine for grouting material processing. Background Art

[0002] As a special state of concrete material, grouting material has good construction performance and is widely used. It is made of high-strength materials as aggregates, cement as binder, and supplemented with high-fluidity, micro-expansion, and anti-segregation materials.

[0003] Therefore, the grouting material needs to be mixed with a batching machine, but the existing batching machine only has a stirring function. When in use, it is usually necessary to weigh it manually and then add it to the mixing tank, making the entire preparation work cumbersome, time-consuming and labor-intensive. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a batching machine for grouting material processing, in which a plurality of material barrels are driven to rotate to the top of a weighing barrel in sequence by the rotation of a rotating frame, and a movable plate at the bottom of the weighing barrel is closed, so that the weighing assembly weighs the falling material, and then the movable plate is controlled to rotate to open the bottom of the weighing barrel, and the weighed material falls and is added into a mixing tank through a feed hopper for mixing, thus avoiding the tedious manual weighing of materials and being more time-saving and efficient.

[0005] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a batching machine for grouting material processing, comprising a bracket, a rotating frame and a driving mechanism for driving the rotating frame to rotate are arranged on the bracket, a plurality of material barrels are arranged on the rotating frame, and the plurality of material barrels are distributed in a circular array with the rotation center of the rotating frame as the center of the circle, a discharge pipe is arranged at the bottom of the material barrel, and an electromagnetic valve is arranged on the discharge pipe, a weighing cylinder with open ends is arranged at the bottom of the rotating frame, and the weighing cylinder is located on the rotation path of the discharge pipe, a movable plate is rotatably connected to the lower end of the weighing cylinder, a weighing assembly is arranged on the movable plate, a cylinder is rotatably connected to the bracket, the telescopic end of the cylinder is rotatably connected to the bottom of the movable plate, a mixing tank is arranged at the bottom of the weighing tank, and a feeding hopper is arranged on the top of the mixing tank, when the movable plate is tilted, the bottom of the weighing cylinder is opened, and the top of the feeding hopper is connected with the tilted movable plate.

[0006] The utility model is further configured as follows: the diameter of the movable plate is larger than the diameter of the weighing cylinder, arc-shaped baffles are symmetrically arranged on the edge of the movable plate, and a material drop opening for materials to slide down is provided between the two arc-shaped baffles.

[0007] The utility model is further configured as follows: the weighing assembly includes a groove opened on the movable plate, a weighing sensor is arranged in the groove, a weighing plate is arranged above the weighing sensor, the top surface of the weighing plate is flush with the surface of the movable plate, and the outer wall of the weighing plate is in contact with the inner wall of the groove.

[0008] The utility model is further configured as follows: the driving mechanism comprises a driving motor, a reducer is arranged on the output shaft of the driving motor, and the output shaft of the reducer is connected to the center transmission of the rotating frame.

[0009] The utility model is further configured as follows: a vibration motor is arranged on the outer side of the movable plate.

[0010] In summary, the utility model has the following beneficial effects:

[0011] The rotating frame rotates to drive multiple material barrels to rotate to the top of the weighing barrel in turn, and the movable plate at the bottom of the weighing barrel is closed, so that the weighing assembly weighs the falling material. Then the movable plate is controlled to rotate to open the bottom of the weighing barrel, and the weighed material falls and is added to the mixing tank through the feed hopper for mixing, avoiding the tedious manual weighing and being more time-saving and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the batching machine of the present utility model, showing the structural features of the batching machine of the present utility model.

[0013] In the figure: 1. bracket; 2. rotating frame; 3. material barrel; 4. discharge pipe; 5. solenoid valve; 6. weighing barrel; 7. movable plate; 8. cylinder; 9. mixing tank; 10. feed hopper; 11. arc baffle; 12. weighing plate; 13. driving motor; 14. vibration motor. DETAILED DESCRIPTION

[0014] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0015] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0016] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0017] The utility model is described in detail below in conjunction with the accompanying drawings.

[0018] Reference Figure 1 , a batching machine for grouting material processing, including a bracket 1, a rotating frame 2 and a driving mechanism for driving the rotating frame 2 to rotate are arranged on the bracket 1, a plurality of material barrels 3 are fixedly installed on the rotating frame 2, and the plurality of material barrels 3 are distributed in a circular array with the rotation center of the rotating frame 2 as the center, a discharge pipe 4 is fixedly installed at the bottom of the material barrel 3, and a solenoid valve 5 is fixedly installed on the discharge pipe 4, a weighing cylinder 6 with open ends is fixedly installed on the bracket 1 below the rotating frame 2, and the weighing cylinder 6 is located on the rotation path of the discharge pipe 4, and the lower end of the weighing cylinder 6 is rotatably connected to a movable plate 7, and a weighing assembly is arranged on the movable plate 7, a cylinder 8 is rotatably connected to the bracket 1, and the telescopic end of the cylinder 8 is rotatably connected to the bottom of the movable plate 7, a mixing tank 9 is fixedly installed on the bracket 1 below the weighing cylinder 6, and a feeding hopper 10 is fixedly installed on the top of the mixing tank 9, when the movable plate 7 is tilted, the bottom of the weighing cylinder 6 is opened, and the top of the feeding hopper 10 is connected with the tilted movable plate 7.

[0019] Additionally, the diameter of the movable plate 7 is larger than the diameter of the weighing cylinder 6, and arc-shaped baffles 11 are symmetrically fixed on the edge of the movable plate 7. There is a drop opening between the two arc-shaped baffles 11 for materials to slide down. By setting the arc-shaped baffles 11, it can be ensured that after the lower end of the weighing cylinder is opened, the material can completely fall into the feed hopper 10 along the movable plate 7.

[0020] The weighing assembly includes a groove opened on the movable plate 7, in which a weighing sensor (not shown in the figure) is fixedly installed, and a weighing plate 12 is arranged above the weighing sensor. The top surface of the weighing plate 12 is flush with the surface of the movable plate 7, and the outer wall of the weighing plate 12 is in contact with the inner wall of the groove. When the material falls onto the weighing plate 12, the weighing sensor can weigh the material.

[0021] The driving mechanism includes a driving motor 13, and a reducer (not shown in the figure) is connected to the output shaft of the driving motor 13. The output shaft of the reducer is connected to the center transmission of the rotating frame 2. The reducer is arranged on the driving motor 13 to ensure that the rotating frame 2 rotates at a low and uniform speed to avoid the rotating frame 2 rotating too fast and causing the material barrel 3 to shake unsteadily.

[0022] A vibration motor 14 is fixedly installed on the outer side of the movable plate 7 , and the vibration motor 14 drives the movable plate 7 to produce a slight vibration effect, which is conducive to the material falling from the movable plate 7 quickly.

[0023] Working principle: When the batching machine is in use, first the motor controls the rotating frame 2 to rotate, so that the multiple material barrels 3 rotate in turn to the position where the discharge pipe 4 is aligned with the weighing barrel 6. At this time, the movable plate 7 is located at the bottom of the weighing barrel 6, and the solenoid valve 5 is opened to allow the material to enter the weighing barrel 6. The weighing component on the movable plate 7 weighs the falling material. When the required amount is reached, the solenoid valve 5 is closed, and then the cylinder 8 drives the movable plate 7 to rotate, so that the bottom of the weighing barrel 6 is opened, and the weighed material falls into the feed hopper 10 along the movable plate 7, and enters the inside of the mixing tank 9 from the feed hopper 10 for mixing, thereby avoiding the tediousness of manual weighing and being more time-saving and efficient.

[0024] The solenoid valve 5, weighing sensor, drive motor 13 and vibration motor 14 of the utility model are all controlled and coordinated by being electrically connected to the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0025] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A batching machine for grouting material processing, comprising a bracket (1), characterized in that: The support (1) is provided with a rotating frame (2) and a driving mechanism for driving the rotating frame (2) to rotate; the rotating frame (2) is provided with a plurality of material barrels (3), the plurality of material barrels (3) being distributed in a circular array with the rotation center of the rotating frame (2) as the center; a discharge pipe (4) is provided at the bottom of the material barrel (3), the discharge pipe (4) is provided with a solenoid valve (5); the support (1) is provided with a weighing cylinder (6) with open ends below the rotating frame (2), and the weighing cylinder (6) is located on the rotation path of the discharge pipe (4), The lower end of the weighing cylinder (6) is rotatably connected to a movable plate (7), and a weighing assembly is arranged on the movable plate (7). The bracket (1) is rotatably connected to a cylinder (8), and the telescopic end of the cylinder (8) is rotatably connected to the bottom of the movable plate (7). The bracket (1) is provided with a mixing tank (9) below the weighing cylinder (6), and a feed hopper (10) is arranged on the top of the mixing tank (9). When the movable plate (7) is tilted, the bottom of the weighing cylinder (6) is opened, and the top of the feed hopper (10) is connected to the tilted movable plate (7).

2. A batching machine for grouting material processing according to claim 1, characterized in that: The diameter of the movable plate (7) is greater than the diameter of the weighing cylinder (6), and arc-shaped baffles (11) are symmetrically arranged on the edge of the movable plate (7), and a material drop opening for materials to slide down is provided between the two arc-shaped baffles (11).

3. A batching machine for grouting material processing according to claim 1, characterized in that: The weighing assembly comprises a groove formed on a movable plate (7), a weighing sensor being arranged in the groove, a weighing plate (12) being arranged above the weighing sensor, the top surface of the weighing plate (12) being flush with the surface of the movable plate (7), and the outer wall of the weighing plate (12) being in contact with the inner wall of the groove.

4. A batching machine for grouting material processing according to claim 1, characterized in that: The driving mechanism comprises a driving motor (13), the output shaft of the driving motor (13) is provided with a reducer, and the output shaft of the reducer is connected to the center of the rotating frame (2) in a transmission manner.

5. A batching machine for grouting material processing according to claim 1, characterized in that: A vibration motor (14) is arranged on the outer side of the movable plate (7).