Efficient wire cutting equipment with waste collecting structure

Abstract

The utility model relates to the technical field of wire cutting equipment, and discloses efficient wire cutting equipment with a waste collecting structure, which comprises a base, supporting legs are fixedly connected to the bottom of the base, a water tank is fixedly connected to the bottom of the base, a lower wire frame is arranged on the top of the base, and an upper wire frame is arranged on the top of the base. A movable cleaning mechanism is arranged at the top of the base, an adjusting spraying mechanism is arranged in the water tank, a movable clamping air cylinder is arranged at the top of the base, in the using process, a threaded rod rotates through work of a first motor, impurities such as sweeps on the base can be conveniently guided into the water tank, and therefore cleaning of workers on the base is reduced, and the working efficiency is improved. A second motor works and is matched with a rotating disc, up-and-down reciprocating motion of a filtering plate is conveniently achieved, and an electromagnet works and is matched with a spring, so that the liquid outlet amount of a spraying pipe is conveniently adjusted while cooling is conveniently achieved in the machining process and waste chips and the like are sprayed to a base.

Description

Technical Field

[0001] The utility model relates to the technical field of wire cutting equipment, in particular to a high-efficiency wire cutting equipment with a waste collection structure. Background Art

[0002] Wire cutting equipment is a device that uses a fast-moving cutting wire to cut workpieces, such as cutting, squaring or slicing silicon rods.

[0003] According to a wire cutting device disclosed on the patent website (authorization announcement number: CN 220179786 U), "an embodiment of the present application provides a wire cutting device, including: a workpiece clamp for clamping a workpiece to be cut; a cutting device, around which a cutting wire can be wound; the cutting device and the workpiece clamp can move relative to each other along the feed direction, and the cutting wire is used to cut the workpiece to be cut during the routing process; a first clamp vibration device, whose output end is used to contact the workpiece clamp to apply ultrasonic vibration to the workpiece clamp. An embodiment of the present application provides a wire cutting device that applies ultrasonic vibration to the workpiece clamp, drives the workpiece to be cut to vibrate together, and assists cutting by vibration. On the one hand, it can improve cutting efficiency and cutting quality; on the other hand, it also solves the problem of easy wear of the cutting wire in the traditional solution."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use, the utility model provides power to move the cutting line by rotating the cutting spindle driven by the driving motor. The tension detection guide wheel is used to detect the tension of the cutting line, and the tension wheel is used to adjust the tension of the cutting line. In actual use, since the cutting line needs to be cooled during the processing, and impurities such as waste chips appear during the processing, the table of the device is open, which affects the use environment as the use time increases, and it is inconvenient for the staff to handle it later. Therefore, it is necessary to improve a high-efficiency wire cutting device with a waste collection structure to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a high-efficiency wire cutting device with a waste collection structure to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient wire cutting device with a waste collection structure, comprising a base, a support leg fixedly connected to the bottom of the base, a water tank fixedly connected to the bottom of the base, a lower wire rack arranged on the top of the base, an upper wire rack arranged on the top of the base, a movable cleaning mechanism arranged on the top of the base, an adjustable spray mechanism arranged inside the water tank, and a movable clamping cylinder arranged on the top of the base;

[0008] The movable cleaning mechanism comprises a cleaning component and a filtering component. The cleaning component is arranged on the top of the base, and the filtering component is arranged inside the water tank.

[0009] Preferably, the cleaning component includes a first connecting platform, the first connecting platform is fixedly connected to the top of the base, the top of the base is fixedly connected to a second connecting platform, the front of the first connecting platform is fixedly connected to a protective box, the front of the first connecting platform is fixedly connected to a first motor, the output end of the first motor passes through the first connecting platform and extends to the inside where a threaded rod is fixedly connected, the inside of the second connecting platform is fixedly connected to a limiting rod, the outside of the limiting rod is slidably connected to a movable plate, and the bottom of the movable plate is fixedly connected to a scraper, which is convenient for introducing impurities such as waste debris on the base into the water tank, thereby reducing the need for staff to clean the base.

[0010] Preferably, the movable plate is threadedly connected to the threaded rod, the movable plate is slidably connected to the first connecting platform, the movable plate is slidably connected to the second connecting platform, and the scraper is in contact with the base, so that the cleaning process is more stable.

[0011] Preferably, the filter assembly includes a filter plate, which is slidably connected to the inside of the water tank, a limit plate is fixedly connected to the left side of the filter plate, a second motor is fixedly connected to the left side of the water tank, an output end of the second motor extends through the water tank to the inside and is fixedly connected to a turntable, and a connecting column is fixedly connected to the right side of the turntable to facilitate the up and down reciprocating movement of the filter plate, thereby achieving sufficient filtration of waste chips and coolant on the base while avoiding blockage, which is convenient for collection by staff.

[0012] Preferably, grooves are provided at positions corresponding to the limiting plate and the connecting column, and the connecting column is in contact with the limiting plate, so as to make the filtering and collecting process more stable.

[0013] Preferably, the regulating spray mechanism includes a water pump, the water pump is fixedly connected to the inside of the water tank, the water pump is fixedly connected to a spray pipe at one end away from the water tank, the outside of the spray pipe is fixedly connected to a connecting box, the top of the connecting box is fixedly connected to an electromagnet, the bottom of the electromagnet is fixedly connected to a spring, the bottom of the spring is fixedly connected to a block, and the top of the block is fixedly connected to an adsorption block, so as to facilitate cooling during the processing and spraying waste chips onto the base while conveniently adjusting the liquid output of the spray pipe.

[0014] Preferably, grooves are provided at positions corresponding to the connection box and the card block, and the card block is slidably connected inside the groove, and the card block is slidably connected to the spray pipe, so that the spraying process is more stable.

[0015] Compared with the prior art, the utility model provides a high-efficiency wire cutting device with a waste collection structure, which has the following beneficial effects:

[0016] 1. The high-efficiency wire cutting equipment with a waste collection structure has a movable cleaning mechanism. During use, the first motor is operated to rotate the threaded rod, which is convenient for introducing impurities such as waste chips on the base into the water tank, thereby reducing the cleaning of the base by staff. The second motor is operated in conjunction with the turntable to facilitate the up and down reciprocating movement of the filter plate, thereby fully filtering the waste chips and coolant on the base while avoiding blockage, which is convenient for staff to collect.

[0017] 2. The high-efficiency wire cutting equipment with a waste collection structure has an adjustable spray mechanism. During use, the electromagnet works in cooperation with the spring to move the adsorption block, thereby facilitating cooling during the processing and spraying waste chips onto the base while conveniently adjusting the liquid output of the spray pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the cleaning component of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the cleaning component of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the filter assembly of the utility model;

[0024] Figure 6 This is a schematic diagram of the internal structure of the filter assembly of the utility model;

[0025] Figure 7 This is a schematic diagram of the structure of the spray adjustment mechanism of the utility model;

[0026] Figure 8 It is a schematic diagram of the internal structure of the regulating spray mechanism of the utility model.

[0027] In the figure: 1. base; 2. supporting legs; 3. water tank; 4. lower line rack; 5. upper line rack; 6. movable cleaning mechanism; 61. cleaning assembly; 611. first connecting platform; 612. second connecting platform; 613. protective box; 614. movable plate; 615. scraper; 616. first motor; 617. threaded rod; 618. limit rod; 62. filter assembly; 621. filter plate; 622. limit plate; 623. second motor; 624. turntable; 625. connecting column; 7. regulating spray mechanism; 71. water pump; 72. spray pipe; 73. connecting box; 74. electromagnet; 75. spring; 76. block; 77. adsorption block. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Embodiment 1:

[0031] See also Figure 1-6 The utility model provides a technical solution: a high-efficiency wire cutting device with a waste collection structure, comprising a base 1, a supporting leg 2 is fixedly connected to the bottom of the base 1, a water tank 3 is fixedly connected to the bottom of the base 1, a lower wire rack 4 is arranged on the top of the base 1, an upper wire rack 5 is arranged on the top of the base 1, a movable cleaning mechanism 6 is arranged on the top of the base 1, an adjustable spray mechanism 7 is arranged inside the water tank 3, and a movable clamping cylinder is arranged on the top of the base 1;

[0032] The movable cleaning mechanism 6 includes a cleaning component 61 and a filtering component 62 . The cleaning component 61 is arranged on the top of the base 1 , and the filtering component 62 is arranged inside the water tank 3 .

[0033] Furthermore, the cleaning component 61 includes a first connecting platform 611, the first connecting platform 611 is fixedly connected to the top of the base 1, the top of the base 1 is fixedly connected to a second connecting platform 612, the front of the first connecting platform 611 is fixedly connected to a protective box 613, the front of the first connecting platform 611 is fixedly connected to a first motor 616, the output end of the first motor 616 passes through the first connecting platform 611 and extends to the inside where a threaded rod 617 is fixedly connected, the inside of the second connecting platform 612 is fixedly connected to a limiting rod 618, the outside of the limiting rod 618 is slidably connected to a movable plate 614, and the bottom of the movable plate 614 is fixedly connected to a scraper 615, which is convenient for introducing impurities such as waste debris on the base 1 into the water tank 3, thereby reducing the cleaning of the base 1 by the staff.

[0034] Furthermore, the movable plate 614 is threadedly connected to the threaded rod 617, the movable plate 614 is slidably connected to the first connecting platform 611, the movable plate 614 is slidably connected to the second connecting platform 612, and the scraper 615 is in contact with the base 1, so that the cleaning process is more stable.

[0035] Furthermore, the filter assembly 62 includes a filter plate 621, which is slidably connected to the inside of the water tank 3. A limit plate 622 is fixedly connected to the left side of the filter plate 621. A second motor 623 is fixedly connected to the left side of the water tank 3. The output end of the second motor 623 extends through the water tank 3 to the inside and is fixedly connected to a turntable 624. A connecting column 625 is fixedly connected to the right side of the turntable 624 to facilitate the up and down reciprocating movement of the filter plate 621, thereby achieving sufficient filtration of the waste chips and coolant on the base 1 while avoiding blockage, making it convenient for the staff to collect.

[0036] Furthermore, grooves are provided at corresponding positions of the limiting plate 622 and the connecting column 625, and the connecting column 625 is in contact with the limiting plate 622, so as to make the filtering and collecting process more stable.

[0037] Embodiment 2:

[0038] See also Figure 7-8 , and combined with the first embodiment, it is further obtained that the regulating spray mechanism 7 includes a water pump 71, the water pump 71 is fixedly connected to the inside of the water tank 3, the water pump 71 is fixedly connected to a spray pipe 72 at one end away from the water tank 3, the spray pipe 72 is fixedly connected to a connecting box 73 on the outside, the top of the connecting box 73 is fixedly connected to an electromagnet 74, the bottom of the electromagnet 74 is fixedly connected to a spring 75, the bottom of the spring 75 is fixedly connected to a clamping block 76, and the top of the clamping block 76 is fixedly connected to an adsorption block 77, which is convenient for cooling the processing process and spraying waste chips onto the base 1 while conveniently adjusting the liquid output of the spray pipe 72.

[0039] Furthermore, grooves are provided at positions corresponding to the connection box 73 and the clamping block 76, and the clamping block 76 is slidably connected inside the groove, and the clamping block 76 is slidably connected to the spray pipe 72, so that the spraying process is more stable.

[0040] In actual operation, when this device is used, the material to be cut is first clamped by the provided active clamping cylinder and then moved to the designated processing position. The processing process is started by the provided lower wire rack 4 and the upper wire rack 5, and then adjusted according to the processing rate. The provided electromagnet 74 works in cooperation with the spring 75 to move the adsorption block 77, thereby moving the clamping block 76. The provided water pump 71 works in cooperation with the spray pipe 72. When the processing is completed, the provided first motor 616 works to rotate the threaded rod 617, and the limit rod 618 moves the movable plate 614, thereby moving the movable plate 614. The provided filter plate 621 filters the waste chips and coolant on the base 1. The provided second motor 623 works in cooperation with the turntable 624 to rotate the connecting column 625, and the limit plate 622 moves the filter plate 621.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A high-efficiency wire cutting device with a waste collection structure, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected to a supporting leg (2), the bottom of the base (1) is fixedly connected to a water tank (3), the top of the base (1) is provided with a lower wire rack (4), the top of the base (1) is provided with an upper wire rack (5), the top of the base (1) is provided with a movable cleaning mechanism (6), the inside of the water tank (3) is provided with an adjustable spray mechanism (7), and the top of the base (1) is provided with a movable clamping cylinder; The movable cleaning mechanism (6) comprises a cleaning component (61) and a filtering component (62); the cleaning component (61) is arranged on the top of the base (1), and the filtering component (62) is arranged inside the water tank (3).

2. The high-efficiency wire cutting device with a waste collection structure according to claim 1, characterized in that: The cleaning assembly (61) comprises a first connecting platform (611), wherein the first connecting platform (611) is fixedly connected to the top of the base (1), the top of the base (1) is fixedly connected to a second connecting platform (612), the front of the first connecting platform (611) is fixedly connected to a protective box (613), the front of the first connecting platform (611) is fixedly connected to a first motor (616), the output end of the first motor (616) passes through the first connecting platform (611) and extends to the inside where a threaded rod (617) is fixedly connected, the inside of the second connecting platform (612) is fixedly connected to a limiting rod (618), the outside of the limiting rod (618) is slidably connected to a movable plate (614), and the bottom of the movable plate (614) is fixedly connected to a scraper (615).

3. The high-efficiency wire cutting device with a waste collection structure according to claim 2, characterized in that: The movable plate (614) is threadedly connected to the threaded rod (617), the movable plate (614) is slidably connected to the first connecting platform (611), the movable plate (614) is slidably connected to the second connecting platform (612), and the scraper (615) is in contact with the base (1).

4. The high-efficiency wire cutting device with a waste collection structure according to claim 1, characterized in that: The filter assembly (62) comprises a filter plate (621), the filter plate (621) is slidably connected to the inside of the water tank (3), the left side of the filter plate (621) is fixedly connected to a limit plate (622), the left side of the water tank (3) is fixedly connected to a second motor (623), the output end of the second motor (623) passes through the water tank (3) and extends to the inside where it is fixedly connected to a rotating disk (624), and the right side of the rotating disk (624) is fixedly connected to a connecting column (625).

5. The high-efficiency wire cutting device with a waste collection structure according to claim 4, characterized in that: The limiting plate (622) and the connecting column (625) are provided with grooves at corresponding positions, and the connecting column (625) is in contact with the limiting plate (622).

6. The high-efficiency wire cutting device with a waste collection structure according to claim 1, characterized in that: The regulating spray mechanism (7) comprises a water pump (71), the water pump (71) is fixedly connected inside the water tank (3), the water pump (71) is fixedly connected to a spray pipe (72) at one end away from the water tank (3), the spray pipe (72) is fixedly connected to a connection box (73) on the outside, the connection box (73) is fixedly connected to an electromagnet (74) at the top, the electromagnet (74) is fixedly connected to a spring (75) at the bottom, the spring (75) is fixedly connected to a clamping block (76) at the bottom, and the clamping block (76) is fixedly connected to an adsorption block (77) at the top.

7. The high-efficiency wire cutting device with a waste collection structure according to claim 6, characterized in that: The connection box (73) and the clamping block (76) are provided with grooves at positions corresponding to the positions thereof, and the clamping block (76) is slidably connected inside the groove, and the clamping block (76) is slidably connected to the spray pipe (72).

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