Steam generator mold of steam box

By designing the buffer mechanism and cooling mechanism in the steam generator mold, the wear problem caused by mold friction is solved, the service life is extended and the processing efficiency is improved.

CN222875078UActive Publication Date: 2025-05-16XINJIANG GUMO ZHENYUAN FRUIT CO LTD
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Patent Information

Application Number
CN202420574649.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-05-16
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

During the mold clamping process of existing steam generator molds, the upper and lower mold main bodies will still be bonded together, resulting in friction between the molds. Long-term contact can easily cause wear of the equipment and reduce service life.

Method used

A steam generator mold including a mold base and a top plate is designed, and a buffer mechanism and a cooling mechanism are used to reduce friction and accelerate cooling. The cushioning mechanism provides a cushioning effect through a combination of support rods, cushioning gaskets and springs to reduce friction between the molds; the cooling mechanism is recycled through the cold water tank and connecting pipes to quickly cool down for mold release.

Benefits of technology

It effectively reduces friction between molds, extends the service life of the equipment, and improves processing efficiency through rapid cooling, making it easier to demold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steam generator mould of a steam box, which comprises a mould base and a top plate, the outer walls of four support rods are sleeved with buffer gaskets, the outer walls of one ends of the four support rods are sleeved with first springs, one ends of the four first springs are fixedly connected with the bottoms of the four buffer gaskets respectively, and the other ends of the four first springs are fixedly connected with the top plate. Connecting frames are fixedly arranged on the two sides of the outer wall of the mold base and the two sides of the outer wall of the top plate, and two connecting rods are arranged among the four connecting frames in a sleeving mode. The butting piece is connected with hydraulic equipment to extrude the top plate to descend, when the top plate descends to a certain height, the top plate makes contact with the buffering gasket, the first spring is compressed to play a buffering role, and meanwhile the connecting rods start to be folded along with descending of the top plate, so that the top plate slides on the supporting rods, the periphery can be kept stable, and deviation is not prone to occurring; and during mold closing, the rubber pads on the two connecting frames are in contact and compress the second spring, so that large friction is not prone to being generated between the molds, the abrasion degree of the molds is reduced, and the service life of the device is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam generators, in particular to a steam generator mould of a steam box. Background Art

[0002] Steam generator, also called steam heat source machine (commonly known as boiler), is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into hot water or steam. The original meaning of pot refers to a water container heated on fire, and furnace refers to a place where fuel is burned. The boiler consists of two parts: pot and furnace. When producing steam generators, especially steam generators for steam boxes, the outer shell and some sheet metal parts need to be extruded by molds, so that the production efficiency of steam generators can be improved during production. With the development of modern technology, the functions of such production molds have gradually increased, making them more convenient to use.

[0003] In view of this, Chinese Patent No. CN208035207U proposes a steam generator mold for a steamer. The utility model adopts electromagnetic adsorption to enhance the firmness of the mold, reverses the electromagnetic circuit, and generates a force of like repulsion to help open the mold, making the mold opening process smooth and eliminating mold opening resistance. However, in the above technical solution, during the mold closing process, the upper and lower ends of the mold body will still fit together, and the mutual fit between the molds will generate friction. Long-term contact can easily cause equipment wear until it cannot be used, thereby reducing the service life of the device. Utility Model Content

[0004] In order to solve the above problems, the purpose of the utility model is to provide a steam generator mold for a steamer to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides a steam generator mold for a steam box, comprising a mold base and a top plate, a buffer mechanism is arranged at the upper end of the mold base, and a cooling mechanism is arranged inside the mold base;

[0006] The buffer mechanism includes support rods fixed at the four corners of the top end of the mold base, the outer walls of the four support rods are sleeved with buffer gaskets, the outer walls of one end of the four support rods are sleeved with first springs, and one ends of the four first springs are respectively fixedly connected to the bottoms of the four buffer gaskets, connecting frames are fixedly provided on both sides of the outer wall of the mold base and both sides of the outer wall of the top plate, and two connecting rods are sleeved between the four connecting frames.

[0007] In one example, a second spring is fixedly provided on one side of the bottom of two of the connecting frames, and rubber pads are fixedly provided on the top of the other two connecting frames and the bottom of the two second springs.

[0008] In one example, the cooling mechanism includes a molding groove opened in the middle of the top end of the mold base, and an installation groove is opened on the inner wall of the mold base at the outer edge of the molding groove.

[0009] In one example, a cold water trough is inserted into the inner wall of the installation groove, and two connecting pipes are inserted into the inner wall of one end of the mold base.

[0010] In one example, one end of the two connecting pipes passes through the inner wall of the installation groove and is interlaced with one side of the cold water groove, and the other ends of the two connecting pipes are fixed with a docking pipe.

[0011] In one example, the outer walls of the other ends of the four support rods are respectively interlaced and connected with the four corners of the top plate, the top ends of the four support rods are fixed with limit blocks, and the middle position of the top end of the top plate is fixed with a docking piece.

[0012] The steam generator mold of the steamer proposed by the utility model can bring the following beneficial effects:

[0013] 1. The steam generator mold of the steam box is connected to the hydraulic equipment through the butt piece to squeeze the top plate down. When it drops to a certain height, it contacts the buffer gasket and the first spring is compressed to play a buffering role. At the same time, the connecting rod begins to fold as the top plate drops, so that the top plate slides on the support rod to keep the surroundings stable and not easy to deviate. When the mold is closed, the rubber pads on the two connecting frames contact and compress the second spring, so that it is not easy to generate large friction between the molds, reduce the degree of wear, and increase the service life of the device.

[0014] 2. The steam generator mold of the steam box is connected to the external cold water pipe through one of the butt pipes to inject water into the cold water tank through the connecting pipe, and is led out from another connecting pipe after flowing in the cold water tank for a week. The water is introduced into the water inlet again through the cold water pipe connected to the other butt pipe for recycling, and the inner wall of the forming groove is cooled by the installation groove, so that the generator sheet metal parts extruded by the mold can be quickly cooled and easily removed, thereby improving the processing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the connection between the mold base and the connecting rod of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure inside the mold base of the utility model;

[0019] Figure 4 It is a schematic diagram of the overall structure of the cold water tank of the utility model.

[0020] In the figure: 1. mold base; 2. support rod; 3. buffer gasket; 4. first spring; 5. connecting frame; 6. connecting rod; 7. second spring; 8. rubber pad; 9. molding groove; 10. installation groove; 11. cold water groove; 12. connecting pipe; 13. butt pipe; 14. top plate; 15. butt piece. DETAILED DESCRIPTION

[0021] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0022] The examples are as follows:

[0023] The utility model provides Figure 1-4 The steam generator mold of the steam box shown comprises a mold base 1 and a top plate 14, and a buffer mechanism is provided at the upper end of the mold base 1;

[0024] The buffer mechanism includes support rods 2 fixed at the four corners of the top end of the mold base 1, the outer walls of the four support rods 2 are sleeved with buffer gaskets 3, the outer walls of one end of the four support rods 2 are sleeved with first springs 4, and one end of the four first springs 4 is respectively fixedly connected to the bottom of the four buffer gaskets 3, connecting frames 5 are fixedly provided on both sides of the outer wall of the mold base 1 and both sides of the outer wall of the top plate 14, and two connecting rods 6 are sleeved between the four connecting frames 5.

[0025] One side of the bottom of the two connecting frames 5 is fixed with a second spring 7, and the top of the other two connecting frames 5 and the bottom of the two second springs 7 are fixed with rubber pads 8, and torsion springs are arranged in the folding area of ​​the two connecting rods 6. When the top plate 14 descends, the connecting rods 6 fold to generate a certain torsion force, which cooperates with the first spring 4 and the second spring 7 to buffer the mold closing and reduce the wear between the molds.

[0026] Furthermore, the cooling mechanism includes a molding groove 9 provided at the middle position of the top end of the mold base 1 , and a mounting groove 10 is provided on the inner wall of the mold base 1 at the outer edge of the molding groove 9 .

[0027] A cold water tank 11 is inserted into the inner wall of the installation tank 10 , and two connecting pipes 12 are inserted into the inner wall of one end of the mold base 1 .

[0028] One end of the two connecting pipes 12 passes through the inner wall of the installation groove 10 and is connected to one side of the cold water tank 11. The other ends of the two connecting pipes 12 are fixed with a butt pipe 13. The thickness between the installation groove 10 and the molding groove 9 is relatively thin. The cold water flowing in the cold water tank 11 can quickly cool the inner wall of the molding groove 9 to assist demoulding.

[0029] Furthermore, the outer walls of the other ends of the four support rods 2 are respectively connected with the four corners of the top plate 14, the top ends of the four support rods 2 are fixed with limit blocks, and the middle position of the top end of the top plate 14 is fixed with a docking piece 15, which can be connected to an external hydraulic device to provide downward pressure to the mold.

[0030] Working principle: When using the steam generator mold of the steam box in this design, first, the top plate 14 at the upper end of the device needs to be connected through four support rods 2 so that it can slide up and down on the four support rods 2. When the steam generator sheet metal is extruded, the hydraulic equipment is connected through the docking piece 15 to squeeze the top plate 14 down. When it drops to a certain height, it contacts the buffer gasket 3 and the first spring 4 is compressed to play a buffering role. At the same time, the connecting rod 6 begins to fold as the top plate 14 drops, so that the top plate 14 slides on the support rods 2 to keep the surroundings stable and not easy to deviate. When the mold is closed, the rubber pads 8 on the two connecting frames 5 are connected. The second spring 7 is touched and compressed, so that it is not easy to generate large friction between the molds, the wear degree is reduced, and the service life of the device is increased. After molding, one of the butt joints 13 is connected to the external cold water pipe for water injection through the connecting pipe 12 into the cold water tank 11, and after flowing in the cold water tank 11 for a circle, it is led out by another connecting pipe 12, and is introduced into the water inlet again through the cold water pipe connected to the other butt joint 13 for recycling. The inner wall of the molding groove 9 is cooled by the mounting groove 10, so that the generator sheet metal formed by the mold extrusion can be quickly cooled and convenient to fall off, thereby improving the processing efficiency of the device.

[0031] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.

[0032] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A steam generator mold for a steam box, comprising a mold base (1) and a top plate (14), characterized in that: A buffer mechanism is provided at the upper end of the mold base (1), and a cooling mechanism is provided inside the mold base (1); The buffer mechanism comprises support rods (2) fixed at four corners of the top of the mold base (1), the outer walls of the four support rods (2) are sleeved with buffer pads (3), the outer walls of one end of the four support rods (2) are sleeved with first springs (4), and one end of the four first springs (4) is respectively fixedly connected to the bottom of the four buffer pads (3), connecting frames (5) are fixedly provided on both sides of the outer wall of the mold base (1) and both sides of the outer wall of the top plate (14), and two connecting rods (6) are sleeved between the four connecting frames (5).

2. The steam generator mold of the steamer according to claim 1, characterized in that: A second spring (7) is fixedly provided on one side of the bottom of two of the connecting frames (5), and a rubber pad (8) is fixedly provided on the top of the other two connecting frames (5) and the bottom of the two second springs (7).

3. The steam generator mold of the steamer according to claim 1, characterized in that: The cooling mechanism comprises a molding groove (9) provided at the middle position of the top end of the mold base (1), and a mounting groove (10) is provided on the inner wall of the mold base (1) at the outer edge of the molding groove (9).

4. The steam generator mold of the steamer according to claim 3, characterized in that: A cold water tank (11) is inserted through the inner wall of the installation groove (10), and two connecting pipes (12) are inserted through the inner wall of one end of the mold base (1).

5. The steam generator mold of the steamer according to claim 4, characterized in that: One end of the two connecting pipes (12) passes through the inner wall of the installation groove (10) and is connected to one side of the cold water groove (11) through insertion, and the other ends of the two connecting pipes (12) are fixedly provided with a butt joint pipe (13).

6. The steam generator mold of the steamer according to claim 1, characterized in that: The outer walls of the other ends of the four support rods (2) are respectively connected to the four corners of the top plate (14) through insertion, the top ends of the four support rods (2) are fixed with limit blocks, and the middle position of the top end of the top plate (14) is fixed with a docking piece (15).

Citation Information

Patent Citations

  • Steam generator mould of steam ager

    CN208035207U