High-speed train windshield
By installing multiple layers of fluoroelastic coatings on the outer and inner surfaces of the windshield of high-speed trains, the problems of the rubber windshield prone to aging and deterioration in performance are solved, and higher weather resistance and airtightness are achieved, extending service life and reducing maintenance costs.
Patent Information
- Application Number
- CN202421878564.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-11
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The rubber windshield of high-speed trains is susceptible to external factors during long-term use, resulting in poor performance and requires frequent maintenance or replacement, which increases the cost of use.
A high-speed train windshield is designed, with multiple fluoroelastic coatings respectively provided on the outer surface and the inner surface of the coatings, and the protective layer is formed through these coatings to prevent gas and liquid penetration, and improve weather resistance and airtightness.
Effectively prevent penetration and contamination of the windshield surface, extend service life, reduce maintenance and replacement frequency, reduce usage costs, and maintain a good appearance and product quality.
Smart Images

Figure CN222875981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-speed train windshields, in particular to a high-speed train windshield. Background Art
[0002] The high-speed train windshield is an important component of the high-speed train. It can effectively reduce the noise generated by the vehicle during operation, provide passengers with safety and comfort, and at the same time reduce the resistance of the high-speed train during operation.
[0003] In the related technology, high-speed trains currently usually use rubber windshields of an elastic polyester system. During the operation of high-speed trains, the surface of the rubber windshield is subjected to the effects of external factors such as heat, oxygen, light, mechanical force, radiation, chemical media, and ozone in the air for a long time, causing chemical changes in its macromolecular chains, destroying the original chemical structure of the rubber. The windshield surface is easily penetrated by gas or liquid, resulting in the rubber windshield having deteriorating performance such as color bleeding, deformation, brittleness, hardening, cracking, mildew, gloss loss, and color change, which seriously affects the appearance and product quality of high-speed trains. Generally, the windshield needs to be maintained or replaced after about three months of operation, which greatly increases the cost of use. Utility Model Content
[0004] The purpose of the utility model is to provide a high-speed train windshield to solve at least one aspect of the problems and defects raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-speed train windshield, comprising:
[0007] A windshield body, wherein the outer surface of the windshield body is provided with a first fluororubber coating, and the inner surface of the windshield body is provided with a second fluororubber coating;
[0008] A third fluororubber coating is disposed on the first fluororubber coating, and a fourth fluororubber coating is disposed on the second fluororubber coating.
[0009] The high-speed train windshield according to this solution has at least the following technical effects:
[0010] The high-speed train windshield is provided with a first fluororubber coating on the outer surface of the windshield body and a second fluororubber coating on the inner surface of the windshield body, so that a fluororubber protective coating is formed on the inner and outer surfaces of the windshield body, and a third fluororubber coating is provided on the first fluororubber coating, and a fourth fluororubber coating is provided on the second fluororubber coating. The two layers of fluororubber coating on the inner and outer surfaces of the windshield body can effectively prevent the penetration of gas and liquid on the inner and outer surfaces of the windshield body, avoid the deposition and penetration of pollutants to the inner and outer surfaces of the windshield body, prevent the windshield body from aging, losing gloss and turning yellow, improve the weather resistance, corrosion resistance and air tightness of the windshield body, extend the service life of the windshield body, reduce the maintenance or replacement of the windshield body, reduce the cost of use, and enable the high-speed train to maintain a good appearance and product quality.
[0011] As a further solution of the present invention: the thickness of the first fluororubber coating is equal to that of the third fluororubber coating, and the thickness is 0.04mm-0.06mm.
[0012] Since the thickness of the first fluororubber coating and the third fluororubber coating are equal, both of which are 0.04mm-0.06mm, the equal thickness ensures the uniformity of the first fluororubber coating and the third fluororubber coating on the outer surface of the windshield body, avoiding local fragility or performance differences caused by uneven thickness of the fluororubber coating, and ensuring that the outer surface of the windshield body has a consistent protective effect under various environmental conditions.
[0013] As a further solution of the present invention: the thickness of the second fluororubber coating is equal to that of the fourth fluororubber coating, and the thickness thereof is both 0.04 mm-0.06 mm.
[0014] Since the thickness of the second fluororubber coating and the fourth fluororubber coating are equal, both of which are 0.04mm-0.06mm, the equal thickness ensures the uniformity of the second fluororubber coating and the fourth fluororubber coating on the inner surface of the windshield body, avoiding local fragility or performance differences caused by uneven thickness of the fluororubber coating, and ensuring that the inner surface of the windshield body has a consistent protective effect under various environmental conditions.
[0015] As a further solution of the present invention: the first fluororubber coating, the second fluororubber coating, the third fluororubber coating and the fourth fluororubber coating are all independently selected as airtight coatings.
[0016] Since the first fluororubber coating, the second fluororubber coating, the third fluororubber coating and the fourth fluororubber coating are all independently selected as airtight coatings, the overall airtightness of the windshield can be significantly enhanced through the combination of multiple independent airtight coatings, which can more effectively prevent gas and liquid penetration, thereby improving the performance and durability of the windshield. At the same time, multiple protections can be provided for the windshield body. Even if one layer of the fluororubber coating is locally worn or damaged, the other layer of the fluororubber coating can still continue to provide airtight protection, reducing the risk of failure of a single layer of fluororubber coating.
[0017] As a further solution of the present invention: the first fluororubber coating, the second fluororubber coating, the third fluororubber coating and the fourth fluororubber coating are independently selected from tetrafluoroethylene and hydrocarbon propylene copolymer layers.
[0018] Since the first fluororubber coating, the second fluororubber coating, the third fluororubber coating and the fourth fluororubber coating are all independently selected from tetrafluoroethylene and hydrocarbon propylene copolymer layers, the model of the tetrafluoroethylene and hydrocarbon propylene copolymer is fluororubber TP, the fluororubber coating can maintain stable physical properties under high temperature environment, is not easy to age or degrade, and can effectively prevent the penetration of gas and liquid, thereby providing better protection for the windshield body and extending the service life of the windshield body.
[0019] As a further solution of the utility model: a zirconium oxide layer is respectively provided on the third fluororubber coating and the fourth fluororubber coating.
[0020] By respectively arranging a zirconium oxide layer on the third fluororubber coating and the fourth fluororubber coating, the wear resistance of the inner and outer surfaces of the windshield body can be effectively improved, and the wear caused by the impact of sand, rain or other particles can be reduced. The corrosion resistance of the fluororubber coating can be further enhanced to protect it from damage by environmental factors. At the same time, the performance stability of the fluororubber coating under high temperature conditions can be improved, and the impact of high temperature on the fluororubber coating can be reduced, thereby further improving the durability of the windshield body and ensuring its long-term stable use effect.
[0021] As a further solution of the utility model: the thickness of the zirconium oxide layer is 10nm-100nm.
[0022] Since the thickness of the zirconium oxide layer is 10nm-100nm, the 10nm-100nm zirconium oxide layer has good optical properties and can effectively reduce the scattering and reflection of light, so that the windshield body maintains a clear line of sight and reduces visual fatigue. In addition, the appropriate thickness of the zirconium oxide layer can better provide effective protection for the fluororubber coating and extend its service life, thereby extending the service life of the windshield body.
[0023] As a further solution of the utility model: the density of the zirconium oxide layer is 5.89g / cm 3 -6.1g / cm 3 .
[0024] Since the density of the zirconium oxide layer is 5.89 g / cm 3 -6.1g / cm 3 , which can enhance the stability of the zirconia layer under high temperature conditions and reduce the impact of thermal stress on the fluororubber coating. The high density of the zirconia layer can effectively prevent gas and liquid penetration, thereby improving the overall air tightness of each coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0026] Figure 1 This is a schematic diagram of the structure of a windshield body of a high-speed train windshield;
[0027] Figure 2 It is a structural schematic diagram of a first embodiment of a high-speed train windshield;
[0028] Figure 3 The figure is a schematic structural diagram of a second embodiment of a high-speed train windshield.
[0029] Reference numerals:
[0030] 101. Windshield body; 102. First fluororubber coating; 103. Second fluororubber coating; 104. Third fluororubber coating; 105. Fourth fluororubber coating; 106. Zirconia layer. DETAILED DESCRIPTION
[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0032] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0033] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0034] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0035] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0036] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0037] like Figure 1 and Figure 2 The first embodiment of the utility model is a high-speed train windshield, comprising: a windshield body 101, the outer surface of the windshield body 101 is provided with a first fluororubber coating 102, and the inner surface of the windshield body 101 is provided with a second fluororubber coating 103; a third fluororubber coating 104 is provided on the first fluororubber coating 102, and a fourth fluororubber coating 105 is provided on the second fluororubber coating 103.
[0038] Specifically, the high-speed train windshield is provided with a first fluororubber coating 102 on the outer surface of the windshield body 101, and a second fluororubber coating 103 on the inner surface of the windshield body 101, so that a fluororubber protective coating is formed on the inner and outer surfaces of the windshield body 101, and a third fluororubber coating 104 is provided on the first fluororubber coating 102, and a fourth fluororubber coating 105 is provided on the second fluororubber coating 102. The two layers of fluororubber coating on the inner and outer surfaces of the windshield body 101 can effectively prevent the penetration of gas and liquid on the inner and outer surfaces of the windshield body 101, avoid the deposition and penetration of pollutants to the inner and outer surfaces of the windshield body 101, prevent the windshield body 101 from aging, losing gloss and turning yellow, improve the weather resistance, corrosion resistance and air tightness of the windshield body 101, extend the service life of the windshield body 101, and reduce the maintenance or replacement of the windshield body 101, reduce the cost of use, and enable the high-speed train to maintain a good appearance and product quality.
[0039] Furthermore, the thickness of the first fluororubber coating 102 and the third fluororubber coating 104 are equal, and the thicknesses thereof are both 0.04 mm-0.06 mm.
[0040] Specifically, since the thickness of the first fluororubber coating 102 and the third fluororubber coating 104 are equal, both of which are 0.04mm-0.06mm, the equal thickness ensures the uniformity of the first fluororubber coating 102 and the third fluororubber coating 104 on the outer surface of the windshield body 101, avoids local fragility or performance differences caused by uneven thickness of the fluororubber coating, and ensures that the outer surface of the windshield body 101 has a consistent protective effect under various environmental conditions.
[0041] Furthermore, the thickness of the second fluororubber coating 103 and the fourth fluororubber coating 105 are equal, and the thicknesses thereof are both 0.04 mm-0.06 mm.
[0042] Specifically, since the thickness of the second fluororubber coating 103 and the fourth fluororubber coating 105 are equal, both of which are 0.04mm-0.06mm, the equal thickness ensures the uniformity of the second fluororubber coating 103 and the fourth fluororubber coating 105 on the inner surface of the windshield body 101, avoids local fragility or performance differences caused by uneven thickness of the fluororubber coating, and ensures that the inner surface of the windshield body 101 has a consistent protective effect under various environmental conditions.
[0043] Further, the first fluororubber coating 102 , the second fluororubber coating 103 , the third fluororubber coating 104 and the fourth fluororubber coating 105 are all independently selected as airtight coatings.
[0044] Specifically, since the first fluororubber coating 102, the second fluororubber coating 103, the third fluororubber coating 104 and the fourth fluororubber coating 105 are independently selected as airtight coatings, the overall airtightness of the windshield can be significantly enhanced through the combination of multiple independent airtight coatings, which can more effectively prevent gas and liquid penetration, thereby improving the performance and durability of the windshield. At the same time, multiple protections can be provided for the windshield body 101. Even if one layer of the fluororubber coating is locally worn or damaged, the other layer of the fluororubber coating can still continue to provide airtight protection, reducing the risk of failure of a single layer of fluororubber coating.
[0045] Further, the first fluororubber coating 102 , the second fluororubber coating 103 , the third fluororubber coating 104 and the fourth fluororubber coating 105 are independently selected from tetrafluoroethylene and hydrocarbon propylene copolymer layers.
[0046] Specifically, since the first fluororubber coating 102, the second fluororubber coating 103, the third fluororubber coating 104 and the fourth fluororubber coating 105 are all independently selected from tetrafluoroethylene and hydrocarbon propylene copolymer layers, the model of the tetrafluoroethylene and hydrocarbon propylene copolymer is fluororubber TP, the fluororubber coating can maintain stable physical properties in a high temperature environment, is not easy to age or degrade, and can effectively prevent the penetration of gases and liquids, thereby providing better protection for the windshield body 101 and extending the service life of the windshield body 101.
[0047] like Figure 3 As shown, in another embodiment of the present invention, a zirconium oxide layer 106 is disposed on the third fluororubber coating 104 and the fourth fluororubber coating 105 .
[0048] Specifically, by respectively arranging a zirconium oxide layer 106 on the third fluororubber coating 104 and the fourth fluororubber coating 105, and depositing the zirconium oxide layer 106 through a conventional deposition process, the wear resistance of the inner and outer surfaces of the windshield body 101 can be effectively improved, and the wear caused by the impact of sand, rain or other particles can be reduced. The corrosion resistance of the fluororubber coating can be further enhanced to protect it from damage by environmental factors. At the same time, the performance stability of the fluororubber coating under high temperature conditions can be improved, and the influence of high temperature on the fluororubber coating can be reduced, thereby further improving the durability of the windshield body 101 and ensuring its long-term stable use effect.
[0049] Furthermore, the thickness of the zirconium oxide layer 106 is 10 nm-100 nm.
[0050] Specifically, since the thickness of the zirconium oxide layer 106 is 10nm-100nm, the 10nm-100nm zirconium oxide layer 106 has good optical properties and can effectively reduce the scattering and reflection of light, so that the windshield body 101 maintains a clear line of sight and reduces visual fatigue. In addition, the appropriate thickness of the zirconium oxide layer 106 can better provide effective protection for the fluororubber coating and extend its service life, thereby extending the service life of the windshield body 101.
[0051] Specifically, the zirconium oxide layer 106 can be formed by plasma spraying, and the specific process method is as follows:
[0052] S1. Pre-sintering:
[0053] The zirconium oxide powder was sintered in an atmospheric atmosphere with the following sintering parameters: heating rate: 5°C / min, sintering temperature: 1550°C, and holding time: 12h.
[0054] The sintered powder is ball-milled and then sieved to obtain powder between 80 mesh and 180 mesh. The sintered powder consists of a monoclinic phase.
[0055] S2. Coating preparation:
[0056] An atmospheric plasma spraying process is used; the parameters of the plasma spraying process are: the plasma forming gas is Ar and H2, the flow rates are 35slpm and 12slpm respectively, the spraying distance is 120mm, the powder carrier gas is Ar, the flow rate is 3.5slpm, the powder feeding rate is 24g / min, and the current is 620A; the spraying time is adaptively adjusted according to the thickness of the zirconium oxide layer 106.
[0057] Furthermore, the density of the zirconium oxide layer 106 is 5.89 g / cm 3 -6.1g / cm 3 .
[0058] Specifically, since the density of the zirconium oxide layer 106 is 5.89 g / cm 3 -6.1g / cm 3 , which can enhance the stability of the zirconium oxide layer 106 under high temperature conditions and reduce the impact of thermal stress on the fluororubber coating. The high density of the zirconium oxide layer 106 can effectively prevent gas and liquid penetration, thereby improving the overall air tightness of each coating.
[0059] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. A high-speed train windshield, characterized in that: include: A windshield body (101), wherein the outer surface of the windshield body (101) is provided with a first fluororubber coating (102), and the inner surface of the windshield body (101) is provided with a second fluororubber coating (103); A third fluororubber coating (104) is provided on the first fluororubber coating (102), and a fourth fluororubber coating (105) is provided on the second fluororubber coating (103).
2. The high-speed train windshield according to claim 1, characterized in that: The first fluororubber coating (102) and the third fluororubber coating (104) have the same thickness, both of which are 0.04 mm to 0.06 mm.
3. The high-speed train windshield according to claim 2, characterized in that: The second fluororubber coating (103) and the fourth fluororubber coating (105) have the same thickness, both of which are 0.04 mm to 0.06 mm.
4. The high-speed train windshield according to claim 3, characterized in that: The first fluororubber coating (102), the second fluororubber coating (103), the third fluororubber coating (104) and the fourth fluororubber coating (105) are all independently selected from airtight coatings.
5. The high-speed train windshield according to claim 4, characterized in that: The first fluororubber coating (102), the second fluororubber coating (103), the third fluororubber coating (104) and the fourth fluororubber coating (105) are independently selected from tetrafluoroethylene and hydrocarbon propylene copolymer layers.
6. The high-speed train windshield according to claim 1, characterized in that: A zirconium oxide layer (106) is provided on the third fluororubber coating (104) and the fourth fluororubber coating (105), respectively.
7. The high-speed train windshield according to claim 6, characterized in that: The thickness of the zirconium oxide layer (106) is 10nm-100nm.
8. The high-speed train windshield according to claim 7, characterized in that: The density of the zirconium oxide layer (106) is 5.89 g / cm 3 -6.1g / cm 3 .